CN103183521B - Light cement foam insulation plate and production method thereof - Google Patents
Light cement foam insulation plate and production method thereof Download PDFInfo
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- CN103183521B CN103183521B CN201310057812.5A CN201310057812A CN103183521B CN 103183521 B CN103183521 B CN 103183521B CN 201310057812 A CN201310057812 A CN 201310057812A CN 103183521 B CN103183521 B CN 103183521B
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- 239000004568 cement Substances 0.000 title claims abstract description 27
- 238000009413 insulation Methods 0.000 title claims abstract description 17
- 239000006260 foam Substances 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000843 powder Substances 0.000 claims abstract description 20
- 239000002956 ash Substances 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000010902 straw Substances 0.000 claims abstract description 14
- 239000010455 vermiculite Substances 0.000 claims abstract description 13
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 13
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 13
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 7
- 239000010436 fluorite Substances 0.000 claims abstract description 7
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 7
- 239000004576 sand Substances 0.000 claims abstract description 7
- 239000002893 slag Substances 0.000 claims abstract description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 20
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 10
- 238000005187 foaming Methods 0.000 claims description 10
- 230000004048 modification Effects 0.000 claims description 10
- 238000012986 modification Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000004927 clay Substances 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 8
- 235000013312 flour Nutrition 0.000 claims description 7
- 239000010881 fly ash Substances 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 239000011398 Portland cement Substances 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 6
- 239000011268 mixed slurry Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 239000004113 Sepiolite Substances 0.000 claims description 3
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000007822 coupling agent Substances 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 239000012153 distilled water Substances 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 229910052624 sepiolite Inorganic materials 0.000 claims description 3
- 235000019355 sepiolite Nutrition 0.000 claims description 3
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical group [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 2
- 235000013539 calcium stearate Nutrition 0.000 claims description 2
- 239000008116 calcium stearate Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 238000005336 cracking Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 abstract 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 abstract 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 1
- 239000010883 coal ash Substances 0.000 abstract 1
- 239000004872 foam stabilizing agent Substances 0.000 abstract 1
- 239000004088 foaming agent Substances 0.000 abstract 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 abstract 1
- 231100000956 nontoxicity Toxicity 0.000 abstract 1
- 229920005646 polycarboxylate Polymers 0.000 abstract 1
- 239000003469 silicate cement Substances 0.000 abstract 1
- 239000011863 silicon-based powder Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a light cement foam insulation plate which comprises the following raw materials in parts by weight: 70-80 parts of 52.5 general silicate cement, 40-50 parts of coal ash, 30-40 parts of silicon powder, 15-20 parts of river sand, 10-15 parts of fluorite slag, 5-10 parts of argil, 15-20 parts of plant straw powder, 18-25 parts of water glass, 20-30 parts of vermiculite, 8-12 parts of foaming agent, 1-2 parts of foam stabilizing agent, 1-2 parts of hydroxyethyl cellulose, 3-5 parts of modified tree ash, 1-2 parts of polycarboxylate high-performance water-reducing agent and 300-360 parts of water. The cement foam plate produced with the method has the advantages of excellent insulation and construction performances, good bonding effect, no empty drum cracking phenomenon, strong negative air pressure resistance, high strength, light weight, pressure resistance, good weather resistance, environmental protection, energy saving, non-toxicity, harmlessness and the like, and has very wide market space and development prospect in the field of building energy-saving applications in our country.
Description
Technical field
The present invention relates to a kind of light cement foaming insulation board and preparation method thereof, belong to building material field.
Background technology
Along with popularization and people's improving constantly living environment comfortableness demand of building energy conservation, lagging material more and more attracts widespread attention.The lagging material of the organic inflammable class of use is in the past withdrawn from the market, fast as urethane, styrofoam etc.The lagging material of inorganic non-combustible class becomes the main flow of building energy conservation heat insulation, as rock cotton board, glass bead and cement insulation board etc.And the rock cotton board of mineral-type and glass bead yield poorly, can not meet the demand of society, meanwhile, rock cotton board is large, big for environment pollution because producing power consumption, can produce injury after human body sucks rock wool particle to health.Glass bead is difficult to control because of the raw material stone finite sum construction quality of producing, thus can not divide for building heat preservation market and shoulder a heavy task.Therefore, cement foaming insulation board is large material by using cement, flyash etc., can gather materials on the spot, and output is large, will become the main product of building thermal insulation material.But the cement foam board majority on existing market is main raw material with aluminosulfate cement, makes this product there is early strength relatively high, later strength decay is large, and capacity relative is high (mostly is 250kg/m
3-300kg/m
3), heat-insulating property relative mistake, water-intake rate is relatively high, and fragility is large, the shortcomings such as weather resistance relative mistake.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, cement foam board that a kind of light weight, high insulating effect, weather resistance are strong and preparation method thereof is provided.
The technical solution used in the present invention is as follows:
A kind of light cement foaming insulation board, is made up of the raw material of following weight part: 52.5 ordinary Portland cement 70-80, flyash 40-50, silica flour 30-40, river sand 15-20, Fluorite slag 10-15, potter's clay 5-10, plant straw powder 15-20, water glass 18-25, vermiculite 20-30, whipping agent 8-12, suds-stabilizing agent 1-2, Natvosol 1-2, modification tree ash 3-5, high performance water reducing agent of polyocarboxy acid 1-2, water 300-360.
Described modification tree ash is obtained by following methods: first use 10-15% hydrogen peroxide dipping tree ash 1-2h, clean with distilled water again, dehydration, add the paregal O of titanate coupling agent TMC-TTS, the 2-3% being equivalent to tree ash weight 1-2%, the sodium laurylsulfate of 3-4%, the Nano sepiolite powder of 4-6%, high speed dispersion 20-30min, dry, pulverize and grind to form ultrafine powder.
The preparation method of light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 20-30min is uniformly mixed at normal temperatures with the speed of 500-800rpm, after adding water glass continuation stirring 10-15min again, add plant straw powder, clay with the blended 5-10min of the speed of 1000-1500rpm, send into granulation in tablets press, size controlling, at 3-5mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 20-30s, inject the mould container of briquet, and at 40-45 DEG C of thermophilic solidification 20-30min;
(4) the cement board briquet that solidification is taken out in the demoulding is placed in maintenance 25-30 days under natural condition, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
Described whipping agent is hydrogen peroxide; Described suds-stabilizing agent is calcium stearate.
Beneficial effect of the present invention:
The present invention by formula adjustment and process modification, utilizes the coated silica flour of plant straw powder, thus improves heat insulation effect and the intensity of cement foam board, solves the contradiction that cement foam board intensity and heat-insulating property can not get both well.The cement foam board that the present invention produces has excellent heat insulation property, workability, and adhesive effect is good, and without hollowing cracking phenomena, wind suction prevention ability is strong, and intensity is high, light weight resistance to compression, good weatherability, environmental protection and energy saving, the advantage such as nontoxic.In China, building energy conservation Application Areas has the great market space and development prospect.
Embodiment
A kind of light cement foaming insulation board, is made up of the raw material of following weight part: 52.5 ordinary Portland cements 76 parts, 44 parts, flyash, silica flour 36 parts, 18 parts, river sand, Fluorite slag 12 parts, 8 parts, potter's clay, plant straw powder 16 parts, water glass 24 parts, vermiculite 25 parts, whipping agent 10 parts, suds-stabilizing agent 1.5 parts, Natvosol 1.5 parts, modification tree ash 4, high performance water reducing agent of polyocarboxy acid 1 part, 320 parts, water.
Wherein, described modification tree ash is obtained by following methods: first use 15% hydrogen peroxide dipping tree ash 1.5h, clean with distilled water again, dehydration, add be equivalent to tree ash weight 1.5% titanate coupling agent TMC-TTS, 2.5% paregal O, the sodium laurylsulfate of 3%, the Nano sepiolite powder of 5%, high speed dispersion 25min, dry, pulverize and grind to form ultrafine powder.
The preparation method of light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 30min is uniformly mixed at normal temperatures with the speed of 600rpm, after adding water glass continuation stirring 15min again, add plant straw powder, clay with the blended 8min of the speed of 1200rpm, send into granulation in tablets press, size controlling, at 4mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 30s, inject the mould container of briquet, and at 40 DEG C of thermophilic solidification 30min;
(4) the cement board briquet that solidification is taken out in the demoulding to be placed under natural condition maintenance 28 days, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
The performance index of product of the present invention are as following table:
| Project | Unit | Index |
| Thermal conductivity | W/（m.k） | ≤0.05 |
| Ultimate compression strength | MPa | ≥0.60 |
| Tensile strength | MPa | ≥0.40 |
| Water-intake rate (V/V) | % | ≤8.0 |
| Drying shrinkage value | Mm/m | ≤0.70 |
| Coefficient of softening | ― | ≥0.80 |
Claims (2)
1. a light cement foaming insulation board, it is characterized in that, be made up of the raw material of following weight part: 52.5 ordinary Portland cement 70-80, flyash 40-50, silica flour 30-40, river sand 15-20, Fluorite slag 10-15, potter's clay 5-10, plant straw powder 15-20, water glass 18-25, vermiculite 20-30, whipping agent 8-12, suds-stabilizing agent 1-2, Natvosol 1-2, modification tree ash 3-5, high performance water reducing agent of polyocarboxy acid 1-2, water 300-360;
Described modification tree ash is obtained by following methods: first use 10-15% hydrogen peroxide dipping tree ash 1-2h, clean with distilled water again, dehydration, add the paregal O of titanate coupling agent TMC-TTS, the 2-3% being equivalent to tree ash weight 1-2%, the sodium laurylsulfate of 3-4%, the Nano sepiolite powder of 4-6%, high speed dispersion 20-30min, dry, pulverize and grind to form ultrafine powder;
The preparation method of described light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 20-30min is uniformly mixed at normal temperatures with the speed of 500-800rpm, after adding water glass continuation stirring 10-15min again, add plant straw powder with the blended 5-10min of the speed of 1000-1500rpm, send into granulation in tablets press, size controlling, at 3-5mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 20-30s, inject the mould container of briquet, and at 40-45 DEG C of thermophilic solidification 20-30min;
(4) the cement board briquet that solidification is taken out in the demoulding is placed in maintenance 25-30 days under natural condition, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
2. light cement foaming insulation board according to claim 1, is characterized in that, described whipping agent is hydrogen peroxide; Described suds-stabilizing agent is calcium stearate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310057812.5A CN103183521B (en) | 2013-02-25 | 2013-02-25 | Light cement foam insulation plate and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310057812.5A CN103183521B (en) | 2013-02-25 | 2013-02-25 | Light cement foam insulation plate and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103183521A CN103183521A (en) | 2013-07-03 |
| CN103183521B true CN103183521B (en) | 2015-04-08 |
Family
ID=48675005
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310057812.5A Active CN103183521B (en) | 2013-02-25 | 2013-02-25 | Light cement foam insulation plate and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103183521B (en) |
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| CN104129959B (en) * | 2014-08-04 | 2016-02-24 | 马鞍山十七冶工程科技有限责任公司 | A kind of self-insulating light wallboard containing hollow haydite and preparation method |
| CN104326764B (en) * | 2014-10-09 | 2016-06-08 | 合肥向荣环保科技有限公司 | Environmental-friendly hollow brick |
| CN104355654B (en) * | 2014-10-09 | 2016-08-17 | 大连地拓重工有限公司 | Fluorite slag external wall insulation method |
| CN104529268B (en) * | 2014-12-02 | 2016-06-08 | 王小波 | A kind of time of coagulation length concrete |
| CN104446276A (en) * | 2014-12-15 | 2015-03-25 | 广西科技大学 | Sulfoaluminate foam cement and heat insulating plate prepared by using same |
| CN104961410A (en) * | 2015-06-29 | 2015-10-07 | 胡天力 | Cement foamed heat insulation board high in strength and low in heat conductivity coefficient and manufacturing method thereof |
| CN105481311A (en) * | 2015-12-29 | 2016-04-13 | 慈溪卡希尔密封材料有限公司 | Insulation board and preparation method |
| CN105712734A (en) * | 2016-01-22 | 2016-06-29 | 山东大学 | Silt-cement light building block, method for preparing same and application of silt-cement light building block |
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| CN107098636A (en) * | 2017-06-22 | 2017-08-29 | 合肥永泰新型建材有限公司 | A kind of building board and preparation method thereof |
| CN107903015A (en) * | 2017-11-14 | 2018-04-13 | 广西超星太阳能科技有限公司 | A kind of heat preservation energy-saving board and its manufacture method |
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| CN108675821A (en) * | 2018-06-04 | 2018-10-19 | 合肥语林装饰工程有限公司 | A kind of lightweight anticracking cement foaming insulation board |
| CN111662093A (en) * | 2020-05-30 | 2020-09-15 | 山东中星建材科技有限公司 | Preparation process of light partition board |
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| CN112430016A (en) * | 2020-11-23 | 2021-03-02 | 安徽振林建筑工程有限公司 | Environment-friendly energy-saving building insulation board and preparation process thereof |
| CN112624672A (en) * | 2020-12-17 | 2021-04-09 | 西南科技大学 | Assembled high-energy-saving foamed light porous partition board and preparation method thereof |
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| CN103183521A (en) | 2013-07-03 |
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