CN103183521B - Light cement foam insulation plate and production method thereof - Google Patents

Light cement foam insulation plate and production method thereof Download PDF

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CN103183521B
CN103183521B CN201310057812.5A CN201310057812A CN103183521B CN 103183521 B CN103183521 B CN 103183521B CN 201310057812 A CN201310057812 A CN 201310057812A CN 103183521 B CN103183521 B CN 103183521B
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parts
cement
agent
water
tree ash
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CN103183521A (en
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陈廷武
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Xinjiang Qingchuang Building Materials Co.,Ltd.
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention discloses a light cement foam insulation plate which comprises the following raw materials in parts by weight: 70-80 parts of 52.5 general silicate cement, 40-50 parts of coal ash, 30-40 parts of silicon powder, 15-20 parts of river sand, 10-15 parts of fluorite slag, 5-10 parts of argil, 15-20 parts of plant straw powder, 18-25 parts of water glass, 20-30 parts of vermiculite, 8-12 parts of foaming agent, 1-2 parts of foam stabilizing agent, 1-2 parts of hydroxyethyl cellulose, 3-5 parts of modified tree ash, 1-2 parts of polycarboxylate high-performance water-reducing agent and 300-360 parts of water. The cement foam plate produced with the method has the advantages of excellent insulation and construction performances, good bonding effect, no empty drum cracking phenomenon, strong negative air pressure resistance, high strength, light weight, pressure resistance, good weather resistance, environmental protection, energy saving, non-toxicity, harmlessness and the like, and has very wide market space and development prospect in the field of building energy-saving applications in our country.

Description

Light cement foaming insulation board and preparation method thereof
Technical field
The present invention relates to a kind of light cement foaming insulation board and preparation method thereof, belong to building material field.
Background technology
Along with popularization and people's improving constantly living environment comfortableness demand of building energy conservation, lagging material more and more attracts widespread attention.The lagging material of the organic inflammable class of use is in the past withdrawn from the market, fast as urethane, styrofoam etc.The lagging material of inorganic non-combustible class becomes the main flow of building energy conservation heat insulation, as rock cotton board, glass bead and cement insulation board etc.And the rock cotton board of mineral-type and glass bead yield poorly, can not meet the demand of society, meanwhile, rock cotton board is large, big for environment pollution because producing power consumption, can produce injury after human body sucks rock wool particle to health.Glass bead is difficult to control because of the raw material stone finite sum construction quality of producing, thus can not divide for building heat preservation market and shoulder a heavy task.Therefore, cement foaming insulation board is large material by using cement, flyash etc., can gather materials on the spot, and output is large, will become the main product of building thermal insulation material.But the cement foam board majority on existing market is main raw material with aluminosulfate cement, makes this product there is early strength relatively high, later strength decay is large, and capacity relative is high (mostly is 250kg/m 3-300kg/m 3), heat-insulating property relative mistake, water-intake rate is relatively high, and fragility is large, the shortcomings such as weather resistance relative mistake.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, cement foam board that a kind of light weight, high insulating effect, weather resistance are strong and preparation method thereof is provided.
The technical solution used in the present invention is as follows:
A kind of light cement foaming insulation board, is made up of the raw material of following weight part: 52.5 ordinary Portland cement 70-80, flyash 40-50, silica flour 30-40, river sand 15-20, Fluorite slag 10-15, potter's clay 5-10, plant straw powder 15-20, water glass 18-25, vermiculite 20-30, whipping agent 8-12, suds-stabilizing agent 1-2, Natvosol 1-2, modification tree ash 3-5, high performance water reducing agent of polyocarboxy acid 1-2, water 300-360.
Described modification tree ash is obtained by following methods: first use 10-15% hydrogen peroxide dipping tree ash 1-2h, clean with distilled water again, dehydration, add the paregal O of titanate coupling agent TMC-TTS, the 2-3% being equivalent to tree ash weight 1-2%, the sodium laurylsulfate of 3-4%, the Nano sepiolite powder of 4-6%, high speed dispersion 20-30min, dry, pulverize and grind to form ultrafine powder.
The preparation method of light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 20-30min is uniformly mixed at normal temperatures with the speed of 500-800rpm, after adding water glass continuation stirring 10-15min again, add plant straw powder, clay with the blended 5-10min of the speed of 1000-1500rpm, send into granulation in tablets press, size controlling, at 3-5mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 20-30s, inject the mould container of briquet, and at 40-45 DEG C of thermophilic solidification 20-30min;
(4) the cement board briquet that solidification is taken out in the demoulding is placed in maintenance 25-30 days under natural condition, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
Described whipping agent is hydrogen peroxide; Described suds-stabilizing agent is calcium stearate.
Beneficial effect of the present invention:
The present invention by formula adjustment and process modification, utilizes the coated silica flour of plant straw powder, thus improves heat insulation effect and the intensity of cement foam board, solves the contradiction that cement foam board intensity and heat-insulating property can not get both well.The cement foam board that the present invention produces has excellent heat insulation property, workability, and adhesive effect is good, and without hollowing cracking phenomena, wind suction prevention ability is strong, and intensity is high, light weight resistance to compression, good weatherability, environmental protection and energy saving, the advantage such as nontoxic.In China, building energy conservation Application Areas has the great market space and development prospect.
Embodiment
A kind of light cement foaming insulation board, is made up of the raw material of following weight part: 52.5 ordinary Portland cements 76 parts, 44 parts, flyash, silica flour 36 parts, 18 parts, river sand, Fluorite slag 12 parts, 8 parts, potter's clay, plant straw powder 16 parts, water glass 24 parts, vermiculite 25 parts, whipping agent 10 parts, suds-stabilizing agent 1.5 parts, Natvosol 1.5 parts, modification tree ash 4, high performance water reducing agent of polyocarboxy acid 1 part, 320 parts, water.
Wherein, described modification tree ash is obtained by following methods: first use 15% hydrogen peroxide dipping tree ash 1.5h, clean with distilled water again, dehydration, add be equivalent to tree ash weight 1.5% titanate coupling agent TMC-TTS, 2.5% paregal O, the sodium laurylsulfate of 3%, the Nano sepiolite powder of 5%, high speed dispersion 25min, dry, pulverize and grind to form ultrafine powder.
The preparation method of light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 30min is uniformly mixed at normal temperatures with the speed of 600rpm, after adding water glass continuation stirring 15min again, add plant straw powder, clay with the blended 8min of the speed of 1200rpm, send into granulation in tablets press, size controlling, at 4mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 30s, inject the mould container of briquet, and at 40 DEG C of thermophilic solidification 30min;
(4) the cement board briquet that solidification is taken out in the demoulding to be placed under natural condition maintenance 28 days, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
The performance index of product of the present invention are as following table:
Project Unit Index
Thermal conductivity W/(m.k) ≤0.05
Ultimate compression strength MPa ≥0.60
Tensile strength MPa ≥0.40
Water-intake rate (V/V) % ≤8.0
Drying shrinkage value Mm/m ≤0.70
Coefficient of softening ≥0.80

Claims (2)

1. a light cement foaming insulation board, it is characterized in that, be made up of the raw material of following weight part: 52.5 ordinary Portland cement 70-80, flyash 40-50, silica flour 30-40, river sand 15-20, Fluorite slag 10-15, potter's clay 5-10, plant straw powder 15-20, water glass 18-25, vermiculite 20-30, whipping agent 8-12, suds-stabilizing agent 1-2, Natvosol 1-2, modification tree ash 3-5, high performance water reducing agent of polyocarboxy acid 1-2, water 300-360;
Described modification tree ash is obtained by following methods: first use 10-15% hydrogen peroxide dipping tree ash 1-2h, clean with distilled water again, dehydration, add the paregal O of titanate coupling agent TMC-TTS, the 2-3% being equivalent to tree ash weight 1-2%, the sodium laurylsulfate of 3-4%, the Nano sepiolite powder of 4-6%, high speed dispersion 20-30min, dry, pulverize and grind to form ultrafine powder;
The preparation method of described light cement foaming insulation board, comprises the following steps:
(1) add in high-speed mixer by after vermiculite drying with Natvosol, 20-30min is uniformly mixed at normal temperatures with the speed of 500-800rpm, after adding water glass continuation stirring 10-15min again, add plant straw powder with the blended 5-10min of the speed of 1000-1500rpm, send into granulation in tablets press, size controlling, at 3-5mm, obtains the coated vermiculite granule of plant straw powder, stand-by;
(2) the coated vermiculite granule of above-mentioned obtained plant straw powder and 52.5 ordinary Portland cements, flyash, silica flour, river sand, Fluorite slag, potter's clay, modification tree ash, suds-stabilizing agent, high performance water reducing agent of polyocarboxy acid, water are dropped in high-speed mixer and stir, form mixed slurry;
(3) in the mixed slurry stirred, add whipping agent, after stirring 20-30s, inject the mould container of briquet, and at 40-45 DEG C of thermophilic solidification 20-30min;
(4) the cement board briquet that solidification is taken out in the demoulding is placed in maintenance 25-30 days under natural condition, adopts cutting machine, by the cement foamed board finished product of dimensions requirements cutting formation, and packs.
2. light cement foaming insulation board according to claim 1, is characterized in that, described whipping agent is hydrogen peroxide; Described suds-stabilizing agent is calcium stearate.
CN201310057812.5A 2013-02-25 2013-02-25 Light cement foam insulation plate and production method thereof Active CN103183521B (en)

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CN104129959B (en) * 2014-08-04 2016-02-24 马鞍山十七冶工程科技有限责任公司 A kind of self-insulating light wallboard containing hollow haydite and preparation method
CN104326764B (en) * 2014-10-09 2016-06-08 合肥向荣环保科技有限公司 Environmental-friendly hollow brick
CN104355654B (en) * 2014-10-09 2016-08-17 大连地拓重工有限公司 Fluorite slag external wall insulation method
CN104529268B (en) * 2014-12-02 2016-06-08 王小波 A kind of time of coagulation length concrete
CN104446276A (en) * 2014-12-15 2015-03-25 广西科技大学 Sulfoaluminate foam cement and heat insulating plate prepared by using same
CN104961410A (en) * 2015-06-29 2015-10-07 胡天力 Cement foamed heat insulation board high in strength and low in heat conductivity coefficient and manufacturing method thereof
CN105481311A (en) * 2015-12-29 2016-04-13 慈溪卡希尔密封材料有限公司 Insulation board and preparation method
CN105712734A (en) * 2016-01-22 2016-06-29 山东大学 Silt-cement light building block, method for preparing same and application of silt-cement light building block
CN106007487A (en) * 2016-05-19 2016-10-12 陆玉如 Overall gypsum board less prone to deformation
CN106045375A (en) * 2016-05-27 2016-10-26 辽宁石油化工大学 Polyphenyl particle foamed cement insulation plate aid and application thereof
CN106431492A (en) * 2016-09-12 2017-02-22 广西大学 Cement foaming insulation plate and preparation method thereof
CN106966664A (en) * 2017-04-21 2017-07-21 梅庆波 A kind of preparation method of moistureproof composite foam concrete plate
CN107098636A (en) * 2017-06-22 2017-08-29 合肥永泰新型建材有限公司 A kind of building board and preparation method thereof
CN107903015A (en) * 2017-11-14 2018-04-13 广西超星太阳能科技有限公司 A kind of heat preservation energy-saving board and its manufacture method
CN108455928A (en) * 2018-02-01 2018-08-28 合肥国瑞装配式建筑科技有限公司 A kind of high-performance heat-insulation wall plate and preparation method thereof
CN108675821A (en) * 2018-06-04 2018-10-19 合肥语林装饰工程有限公司 A kind of lightweight anticracking cement foaming insulation board
CN111662093A (en) * 2020-05-30 2020-09-15 山东中星建材科技有限公司 Preparation process of light partition board
CN112219713B (en) * 2020-10-28 2022-05-13 连云港东浦建筑工业化发展有限公司 Assembled laver seedling raising substrate and using method thereof
CN112430016A (en) * 2020-11-23 2021-03-02 安徽振林建筑工程有限公司 Environment-friendly energy-saving building insulation board and preparation process thereof
CN112624672A (en) * 2020-12-17 2021-04-09 西南科技大学 Assembled high-energy-saving foamed light porous partition board and preparation method thereof

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