CN103182753B - A kind of diamond wire winding system and bus cable device thereof - Google Patents
A kind of diamond wire winding system and bus cable device thereof Download PDFInfo
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- CN103182753B CN103182753B CN201110450877.7A CN201110450877A CN103182753B CN 103182753 B CN103182753 B CN 103182753B CN 201110450877 A CN201110450877 A CN 201110450877A CN 103182753 B CN103182753 B CN 103182753B
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- diamond wire
- reel
- bus cable
- winding displacement
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Abstract
The invention discloses a kind of bus cable device of diamond wire winding system, comprise glass pulley, winding displacement motor, by the motor-driven screw nut device of described winding displacement, described glass pulley is fixedly connected with the nut of described screw nut device, the leading screw of described screw nut device is driven by described winding displacement motor, also comprise the control device that is arranged at the bidirectional clutch device between described winding displacement motor and described leading screw and controls described bidirectional clutch device commutation, described leading screw is provided with the induction installation corresponding with two ends inside the take-up reel of diamond wire winding system, described induction installation can be connected communicatedly with described control device. so arrange, the bus cable device of diamond wire winding system disclosed by the invention, it can effectively be avoided in winding system take-up process, and the diameter of the take-up reel edge of winding system is greater than the problem of other position diameter. the invention also discloses a kind of diamond wire winding system that comprises above-mentioned bus cable device.
Description
Technical field
The present invention relates to silico briquette processing technique field, particularly a kind of diamond wire winding system and winding displacement thereofDevice.
Background technology
Solar energy is maximum free of contamination renewable resource, inexhaustible, nexhaustible, is people from now onOne of emphasis of class using energy source. Since last century end, along with the sharp increase of the whole world to energy resource consumption,The threat of traditional energy exhaustion, and the development of polysilicon, monocrystalline silicon generation technology, photovoltaic producesIndustry is in the ascendant.
Silico briquette cuts as the important step in silico briquette process, and prior art generally adopts wire saw machine toolSilico briquette is cut.
At present, more general a kind of silico briquette linear cutting equipment, its Steel Wire Surface is with the carbonization of free stateSilicon abrasive particle, first steel wire passed through the sticking silicon carbide slurry of tool before entering cutter, to make its appearanceFace speckles with silicon carbide abrasive particles. The silicon carbide abrasive particles of free state is cut silicon ingot under the high speed of steel wire drivesCut.
The multi-wire slicing technology of the current section for silicon ingot is all to adopt steel wire to coordinate abrasive water to carry outCutting. System is sprayed onto abrasive water on steel wire by abrasive water nozzle, and the steel wire of fast moving drivesAbrasive grain contact silicon ingot carries out grinding cutting. Diamond wire is directly abrasive grain-diamond to be fixed onSteel wire surface, therefore adopting diamond wire to cut does not need abrasive water, only need to use cooling water. So on the one hand, simplify abrasive water feedway, reduced abrasive water transport, raw simultaneouslyProduct, cost recovery; On the other hand, effectively reduce splashing of broken nitre that when cutting produces, improvement workEnvironment, increases work efficiency.
Conventionally have the length of hundreds of kms for the steel wire that cuts, by the steel wire of hundreds of kms around take-up reelUpper, the equipment of producing diamond wire also must be equipped with one or more winding systems. Winding system is responsible for paintingThe diamond wire having covered on take-up reel, and requires take-up surface uniform, gold according to certain distance between centers of tracksJust line remains certain elasticity.
Please refer to Fig. 1, Fig. 1 is diamond wire winding system structural representation in prior art.
Take-up motor 2 is controlled take-up reel 1 and is rotated toward a direction, and glass pulley 3 drives edge by glass pulley motor 5Screw mandrel 4 upper and lower displacements, and then diamond wire 7 is come to take-up reel 1 uniformly. When diamond wire 7 is discharged to take-up reel 1When one end, inner side, while arriving the position of limit switch 6, glass pulley 3 must promptly turn round aboutMoving, glass pulley motor 5 must promptly complete at the uniform velocity-slow down-shut down-accelerate-commutation at the uniform velocityJourney.
Obviously, in prior art, the time of the whole commutation process consumption of glass pulley 3 equals glass pulley motor 5 and subtractsThe speed time adds that winding displacement motor adds 5 acceleration time of winding displacement motor for 5 downtimes, commutating period Δ t=t1+t2+t3。
But take-up motor 2 is controlled take-up reel 1 constant speed operation in glass pulley 3 commutation processes, therefore, warpAfter constantly stack, while finally completing take-up, there will be in take-up reel 1 edge and present taper, be i.e. edgeDiameter be greater than the problem of other position diameter. So cause take-up of poor quality, the use of diamond wire is madeBecome impact.
Therefore, while how avoiding in prior art diamond wire winding system take-up, take-up reel edge straightFootpath is greater than the problem of other position diameter, becomes those skilled in the art's important technological problems to be solved.
Summary of the invention
In view of this, the invention provides a kind of bus cable device of diamond wire winding system, it can be effectiveAvoid in winding system take-up process, the diameter of the take-up reel edge of winding system is greater than other position straightThe problem in footpath. The present invention also provides a kind of diamond wire winding system that comprises above-mentioned bus cable device.
The bus cable device of diamond wire winding system provided by the invention, comprise glass pulley, winding displacement motor, byThe motor-driven screw nut device of described winding displacement, the nut of described glass pulley and described screw nut deviceBe fixedly connected with, the leading screw of described screw nut device is driven by described winding displacement motor, also comprises and is arranged at instituteState the bidirectional clutch device between winding displacement motor and described leading screw and control described bidirectional clutch device commutationControl device, described leading screw is provided with the induction corresponding with two ends inside the take-up reel of diamond wire winding systemDevice, described induction installation can be connected communicatedly with described control device; Described glass pulley and described receiptsWhen any one end of drum is corresponding, described induction installation sends induced signal to described control device, instituteState bidirectional clutch device commutation described in control device control.
Preferably, described bidirectional clutch device is two-way electomagnetic clutch.
Preferably, between described winding displacement motor and described leading screw, be provided with gear reduction box, described bi-directional electromagneticClutch is connected between described winding displacement motor and described gear reduction box.
The present invention also provides a kind of diamond wire winding system, comprises bus cable device, take-up reel and drives instituteState the take-up motor that take-up reel rotates, described bus cable device is the bus cable device as described in above-mentioned any one.
Preferably, described take-up reel and described screw nut device corresponding thereto are all vertically establishedPut, and described take-up motor is arranged at the lower end of described take-up reel.
The bus cable device of diamond wire winding system provided by the invention, comprise glass pulley, winding displacement motor, byThe motor-driven screw nut device of described winding displacement, the nut of described glass pulley and described screw nut deviceBe fixedly connected with, the leading screw of described screw nut device is driven by described winding displacement motor, also comprises and is arranged at instituteState the bidirectional clutch device between winding displacement motor and described leading screw and control described bidirectional clutch device commutationControl device, described leading screw is provided with the induction corresponding with two ends inside the take-up reel of diamond wire winding systemDevice, described induction installation can be connected communicatedly with described control device; Described glass pulley and described receiptsWhen any one end of drum is corresponding, described induction installation sends induced signal to described control device, instituteState bidirectional clutch device commutation described in control device control.
It should be noted that, induction installation is corresponding with the two ends, inner side of take-up reel, means as diamond wire rowDuring to one end, inner side of take-up reel, induction installation is triggered. When diamond wire is discharged to one end of take-up reel inner sideTime, induction installation is triggered, and induction installation sends induced signal to control device, and control device control is twoCommutate to arrangement of clutch. And then the rotation direction of screw mandrel is changed, glass pulley winding displacement direction changes, goldJust line is arranged to the other end from one end of take-up reel.
Obviously, so arrange, bus cable device provided by the invention, its winding displacement motor do not need to carry out at the uniform velocity-Slow down-shut down-accelerate-commutation process at the uniform velocity, its rotating speed can remain a constant speed and can realize glass pulleyCommutation, diamond wire can be arranged on take-up reel equably. Therefore, bus cable device provided by the invention, itsCan effectively avoid in winding system take-up process, the diameter of the take-up reel edge of winding system is greater than itThe problem of its position diameter.
The present invention also provides a kind of diamond wire winding system, comprises bus cable device, take-up reel and drives instituteState the take-up motor that take-up reel rotates, described bus cable device is bus cable device as described above. So establishPut, diamond wire winding system provided by the invention, it can effectively be avoided in take-up process, take-up webThe diameter at edge place is greater than the problem of other position diameter. The derivation of its beneficial effect and above-mentioned winding displacement dressThe derivation of putting brought beneficial effect is substantially similar, therefore repeat no more herein.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below will be to realityThe accompanying drawing of executing required use in example or description of the Prior Art is briefly described, apparently, belowAccompanying drawing in description is only some embodiments of the present invention, for those of ordinary skill in the art,Do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is diamond wire winding system structural representation in prior art;
Fig. 2 is bus cable device structural representation in the specific embodiment of the invention.
Detailed description of the invention
The invention provides a kind of bus cable device of diamond wire winding system, it can effectively avoid take-up systemIn system take-up process, the diameter of the take-up reel edge of winding system is greater than the problem of other position diameter.The present invention also provides a kind of diamond wire winding system that comprises above-mentioned bus cable device.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried outDescribe clearly and completely, obviously, described embodiment is only the present invention's part embodiment, andNot whole embodiment. Based on the embodiment in the present invention, those of ordinary skill in the art are not doingGo out the every other embodiment obtaining under creative work prerequisite, all belong to the scope of protection of the invention.
Please refer to Fig. 2, Fig. 2 is bus cable device structural representation in the specific embodiment of the invention.
The bus cable device of diamond wire winding system provided in the present embodiment, comprise glass pulley 11,Winding displacement motor 12 and the screw nut device 13 being driven by winding displacement motor 12. The glass pulley 12 of bus cable deviceBe fixedly connected with the nut 131 of screw nut device 13, the leading screw 132 of screw nut device 13 is by arrangingLine motor 12 drives. Should be appreciated that the rotating of leading screw 132 can realize the displacement repeatedly of nut 131,And then drive glass pulley 11 displacement repeatedly, to realize the wire arrangement function of glass pulley 11.
It should be noted that, this detailed description of the invention also comprise be arranged at winding displacement motor 12 and leading screw 132 itBetween bidirectional clutch device 14 and control the control device (not shown) that commutates of bidirectional clutch device 14.In addition, leading screw 132 is provided with the induction dress corresponding with take-up reel 15 two ends, inner side of diamond wire winding systemPut 16, induction installation 16 can be connected communicatedly with control device; Glass pulley 11 is appointed with take-up reel 15When meaning one end is corresponding, induction installation 16 sends induced signal to control device, and control device control is two-wayArrangement of clutch 14 commutates.
It should be noted that, induction installation 16 is corresponding with the two ends, inner side of take-up reel, means and works as diamond wireWhile draining into one end, inner side of take-up reel 15, induction installation 16 is triggered. When diamond wire is discharged to take-up reel 15Inner side one end time, induction installation 16 is triggered, induction installation 16 sends induced signal to control device,Control device control bidirectional clutch device 14 commutates. And then the rotation direction of screw mandrel 132 is changed, rowLine is taken turns 11 winding displacement directions and is changed, and diamond wire is arranged to the other end from one end of take-up reel 15.
Obviously, so arrange, bus cable device provided in the present embodiment, its winding displacement motor 12 is notNeed carry out at the uniform velocity-slow down-shut down-accelerate-commutation process at the uniform velocity, its rotating speed can remain a constant speedRealize the commutation of glass pulley 11, diamond wire can be arranged on take-up reel 15 equably. Therefore, this is concreteThe bus cable device that embodiment provides, it can effectively be avoided in winding system take-up process, take-up systemThe diameter of take-up reel 15 edges of system is greater than the problem of other position diameter.
Bidirectional clutch device 14 provided in the present embodiment can be specially two-way electomagnetic clutch. ShouldWork as understanding, two-way electomagnetic clutch has A, B two sides, when A face separates, and the adhesive of B face; Otherwise, whenWhen B face separates, the adhesive of A face, A, the alternating movement of B two sides.
So arrange, control device only needs to change the sense of current by two-way electomagnetic clutch,Can change the magnetic force direction of electromagnetic clutch, and then realize A, B face alternately moving of bidirectional clutch 14Do.
It should be noted that because the rotating speed of winding displacement motor 12 is very fast, if direct-drive to leading screw 132, silkThick stick 132 velocities of rotation are very fast and then make glass pulley 11 velocity of displacement is larger repeatedly, can not meet winding displacement needWant. Given this, bus cable device provided in the present embodiment, its winding displacement motor 12 and leading screw 132Between also can be provided with gear reduction box 17, two-way electomagnetic clutch is connected in winding displacement motor 12 and gear reductionBetween case 17.
So arrange, the rotating speed of winding displacement motor 12 is resent to after changing by gear reduction box 17Leading screw 132, the velocity of rotation of leading screw 132 can meet the winding displacement needs of glass pulley 11.
This detailed description of the invention also provides a kind of diamond wire winding system, comprises bus cable device, take-up reel15 and the take-up motor 18 that drives described take-up reel to rotate. It should be noted that, this detailed description of the invention is carriedThe bus cable device of the diamond wire winding system of confession is the winding displacement dress as described in above-mentioned arbitrary detailed description of the inventionPut.
So arrange, diamond wire winding system provided in the present embodiment, it can effectively be avoidedIn take-up process, the diameter of take-up reel 15 edges is greater than the problem of other position diameter. Its beneficial effectDerivation and above-mentioned detailed description of the invention in the derivation of the beneficial effect that brings of bus cable device largeBody is similar, therefore repeat no more herein.
In the preferred version of this detailed description of the invention, take-up reel 15 and screw nut device corresponding thereto13 all vertically arrange, and take-up motor 18 is arranged at the lower end of take-up reel 15.
So arrange, this detailed description of the invention adopts vertical take-up mode, and glass pulley 11 moves up and down winding displacement,But not take-up reel 15 traverses are horizontal take-up, glass pulley 11 transverse shifting winding displacements.
It should be noted that, take-up reel 15 weight that diamond wire is produced have from 20kg to 120kg not etc.,Add the diamond wire increasing gradually, gross weight is larger. If adopt horizontal take-up, so weight can be given and be receivedThe rotating shaft of line motor 18 brings very large pressure, compares vertical take-up mode, certainly will will use better rotating shaft,Use cost increases. In addition, after long-term use, may make rotating shaft slowly be out of shape, take-up reel 15 is turnedWhen moving, shake, directly affect take-up quality or broken string, adopt vertical take-up can wellAvoid this situation.
In this description, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stressesBe and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field can be realized or useThe present invention. To be aobvious and easy for those skilled in the art to the multiple amendment of these embodimentSee, General Principle as defined herein can be in the situation that not departing from the spirit or scope of the present invention,Realize in other embodiments. Therefore, the present invention will can not be restricted to these embodiment shown in this article,But to meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (5)
1. a bus cable device for diamond wire winding system, comprises glass pulley, winding displacement motor, by described rowThe motor-driven screw nut device of line, the fixing company of nut of described glass pulley and described screw nut deviceConnect, the leading screw of described screw nut device is driven by described winding displacement motor, it is characterized in that, also comprises and establishingBe placed in the bidirectional clutch device between described winding displacement motor and described leading screw and control described bidirectional clutch deviceThe control device of commutation, described leading screw is provided with corresponding with two ends inside the take-up reel of diamond wire winding systemInduction installation, described induction installation can be connected communicatedly with described control device; Described glass pulley withWhen any one end of described take-up reel is corresponding, described induction installation sends induction letter to described control deviceNumber, bidirectional clutch device commutation described in described control device control;
Described glass pulley moves up and down winding displacement.
2. the bus cable device of diamond wire winding system as claimed in claim 1, is characterized in that, described inBidirectional clutch device is two-way electomagnetic clutch.
3. the bus cable device of diamond wire winding system as claimed in claim 2, is characterized in that, described inBetween winding displacement motor and described leading screw, be provided with gear reduction box, described in described two-way electomagnetic clutch is connected inBetween winding displacement motor and described gear reduction box.
4. a diamond wire winding system, comprises bus cable device, take-up reel and drives described take-up reel to rotateTake-up motor, it is characterized in that, described bus cable device is the winding displacement as described in claim 1-3 any oneDevice.
5. diamond wire winding system as claimed in claim 4, is characterized in that, described take-up reel and withIts corresponding described screw nut device all vertically arranges, and described take-up motor is arranged at instituteState the lower end of take-up reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110450877.7A CN103182753B (en) | 2011-12-29 | 2011-12-29 | A kind of diamond wire winding system and bus cable device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110450877.7A CN103182753B (en) | 2011-12-29 | 2011-12-29 | A kind of diamond wire winding system and bus cable device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103182753A CN103182753A (en) | 2013-07-03 |
| CN103182753B true CN103182753B (en) | 2016-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110450877.7A Expired - Fee Related CN103182753B (en) | 2011-12-29 | 2011-12-29 | A kind of diamond wire winding system and bus cable device thereof |
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| CN (1) | CN103182753B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109208060B (en) * | 2018-09-26 | 2023-03-28 | 杨凌美畅新材料股份有限公司 | Wire breakage prevention device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5823459A (en) * | 1997-04-03 | 1998-10-20 | York; Rick | Device for rewinding used heat transfer foil |
| CN200978162Y (en) * | 2007-03-22 | 2007-11-21 | 刘景刚 | Vertical copper and aluminum wire bar re-spooling machine |
| CN101249911A (en) * | 2007-12-18 | 2008-08-27 | 周开勇 | Numerical control wire ranging device and method thereof |
| CN201442779U (en) * | 2009-07-03 | 2010-04-28 | 重汽集团专用汽车公司 | Cable arranging and storing device |
| CN201489913U (en) * | 2009-08-19 | 2010-05-26 | 郫县三电电缆有限责任公司 | Cable automatic winding displacement device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2884450B2 (en) * | 1991-07-04 | 1999-04-19 | 株式会社フジクラ | Winding machine with bobbin traverse width variation mechanism |
| JPH07125919A (en) * | 1993-11-05 | 1995-05-16 | Yasuda Seisakusho Co Ltd | Traction rope winding device |
| JP3066949B2 (en) * | 1996-05-15 | 2000-07-17 | 日鉱金属株式会社 | Continuous strip traverse winding system |
-
2011
- 2011-12-29 CN CN201110450877.7A patent/CN103182753B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5823459A (en) * | 1997-04-03 | 1998-10-20 | York; Rick | Device for rewinding used heat transfer foil |
| CN200978162Y (en) * | 2007-03-22 | 2007-11-21 | 刘景刚 | Vertical copper and aluminum wire bar re-spooling machine |
| CN101249911A (en) * | 2007-12-18 | 2008-08-27 | 周开勇 | Numerical control wire ranging device and method thereof |
| CN201442779U (en) * | 2009-07-03 | 2010-04-28 | 重汽集团专用汽车公司 | Cable arranging and storing device |
| CN201489913U (en) * | 2009-08-19 | 2010-05-26 | 郫县三电电缆有限责任公司 | Cable automatic winding displacement device |
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| Publication number | Publication date |
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| CN103182753A (en) | 2013-07-03 |
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Address after: 6 Zhejiang City, Xiuzhou province Taoyuan Road, No. 522, building No. 314001 Applicant after: ZHEJIANG RUIYI NEW MATERIAL TECHNOLOGY CO., LTD. Address before: Jiaxing City, Zhejiang province 314117 Jiashan County Yaozhuang Manhattan Road No. 158 Building 2 layer 1 Applicant before: Zhejiang Ruiyi New Materials Co., Ltd. |
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Granted publication date: 20160518 Termination date: 20181229 |