CN103182370A - Automobile spraying method - Google Patents
Automobile spraying method Download PDFInfo
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- CN103182370A CN103182370A CN2013100641078A CN201310064107A CN103182370A CN 103182370 A CN103182370 A CN 103182370A CN 2013100641078 A CN2013100641078 A CN 2013100641078A CN 201310064107 A CN201310064107 A CN 201310064107A CN 103182370 A CN103182370 A CN 103182370A
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Abstract
The invention relates to an automobile spraying method. The automobile spraying method comprises the following steps: puttying: 1, cleaning and checking a puttied area; 2, preparing putty; 3, coating the putty; 4, drying the putty; 5, polishing the putty; and 6, removing polishing traces; polishing: a, degreasing and inspecting the surface, wherein inspection adopts a visual method or a hand touch method or a ruler measurement method; b, removing old paint, and polishing by using a high-speed polisher; c, polishing feather-like edges; d, cleaning and supplementing the putty; e, polishing the putty; f, finely grinding manually; g, removing grinding traces and cleaning; h, spraying a middle coating primer; i, grinding the middle coating primer by using a circular grinding machine; and j, cleaning by wiping with a scouring pad; and topcoating: I, preparing finish paint; II, spraying a color plate and checking the color; III, sticking dust; IV, spraying the finish paint; V, standing; VI, baking for drying; and VII, polishing and waxing. A standard automobile spraying method is worked, so as to help an automobile spraying worker to master the spraying method.
Description
Technical field
The present invention relates to the vehicle spray painting field, refer to a kind of vehicle spray painting method especially.
Background technology
When whole automobile market increased fast, also in the middle of development at full speed, the market link comprised car insurance, finance, IT service, maintenance, accessory, used car and lease etc. behind the automobile in market behind the automobile.The accounting maximum then be maintenance and insurance, the two accounting maximum then be our metal plate spray industry, so the development of metal plate spray industry will can't neglect.Our domestic metal plate spray industry technology and service level are uneven at present, and in the middle of each big and medium-sized cities, reliable service enterprise is few, and it is few the many shops of car to occur, serves the practitioner and does not catch up with, and professional degree is not high.
And the mode that existing practitioner's training pattern is trained an apprentice for the master worker causes incubation time long, does not catch up with the development speed of automobile industry.Generally take three to five years from an apprentice to technician's cycle.The 2nd, because the practitioner hears and sprays paint that it is harmful to health that the practitioner can feel to the negative understanding of the industry work post of spraying paint, be reluctant to be engaged in this industry, the personnel that cause being engaged in the sector are fewer and feweri, cause start-up's difficulty difficult, and the problem that causes spraying the shortage of professionals is serious.
And have now in the operating procedure of metal plate spray tradition relatively, from the end to the face in addition paint finished by a people entirely, efficient is low, and practitioner's educational background is low, learning ability is poor, can not draw advanced theory and technology fast and effectively, lacks the platform of good pursuit of advanced studies and study.And external specialized metal plate spray shop must have specialized computer color-mixed system and relevant indispensable equipment, and the paint spraying practitioner has the technical ability that spray is transferred.In sum, there are several big characteristics in present domestic spraying technology worker: 1. the spraying method that does not have standard, cause operating personnel relatively more chaotic in spraying process, as allocate the atom ash and allocate this operation of finish paint, the full personal experience who relies on these operating personnel, do not have good and comparable data and standard, caused waste of manpower resource, cause under the spray efficiency; 2, because vehicle spray painting personnel total quality is low, cause the spraying personnel of metal plate spray industry to be difficult to grasp spraying technology, growth rate is slower; Since existing from the end to the face in addition paint finished by a people entirely, personnel to be sprayed grasp this technology, cause the spraying flow of personnel higher, thus the spraying personnel less stable of constituent parts etc.
Summary of the invention
Deficiency at prior art exists the object of the present invention is to provide a kind of technological process than standard and a kind of vehicle spray painting method that the vehicle spray painting personnel grasp spraying technology that is easy to is arranged.
Technical scheme of the present invention is achieved in that a kind of vehicle spray painting method, and method of operating is as follows:
The first step: scrape ash, comprise the steps: 1., clean and check and scrape gray area; 2., allotment atom ash, 3., blade coating atom ash wherein the atom ash is allocated by the ratio of 100:1-100:3 with curing agent; 4., the atom ash is dry; 5., polishing atom ash; 6., remove polishing.
Second step: polishing, comprise the steps: a, surperficial degreasing and inspect, inspect and adopt visual or hand digital palpation for examination of trauma or tape measurement; B, remove old lacquer, adopt the polishing of high speed sander; C, the polishing of plumage limit shape; D, clean and scrape and mend the atom ash; E, the polishing of atom ash; F, manual correct grinding; G, removal grinding marks and cleaning; Prime in h, the spray; I, in the grinding of priming, adopt round grinding machine; J, cleaning adopt the scouring pad wiping.
The 3rd step: face is coated with, and comprises the steps: I, allotment finish paint, wherein paint and the ratio allotment of curing agent in 2:1-3:1; II, spraying colour table and inspection color; III, binding dust; IV, spray paint; V, leave standstill; VI, baking drying; VII, polishing waxing.
The present invention further is set to: the d in described the 3rd step, the concrete steps of spray paint are to spray single operation finish paint.
The present invention also further is set to: d, the concrete steps of spray paint in described the 3rd step be, sprays duplexing order base coat-leave standstill-lacquer varnish.
The present invention also further is set to: atom ash and the ratio allotment of curing agent in 100:2.1 in the described first step.
The present invention also further is set to: also included for the 4th step: wash and protect, comprise the steps: to prepare before A, the carwash; B, draw car and go into the position; C, inspection car; D, wash away vehicle body; E, sprinkling foam; F, foam clean; G, know foam; H, wiping car; I, blow water; J, dust suction; Wiping in K, the car; L, outside wiping; Self check before M, the friendship car; N, client validate the car; O, cleaning carwash scene.
By adopting technique scheme, formulated the vehicle spray painting method of standard, it is clear that the step of spraying is enumerated, operating personnel just can realize this work of spray car according to above-mentioned steps, and in the process of allotment atom ash and allotment finish paint, have formulated the comparable data of allotment, operating personnel only need just can realize according to aforementioned proportion the correct allotment of atom ash and finish paint, need not rely on operating personnel's experiential operating, improve the utilization rate of human resources, reduce spray time.
Above-mentioned vehicle spray painting method is formulated step by step, and the spraying method to each step carries out independent guidance, the spraying personnel are easy to grasp spraying technology, improved vehicle spray painting personnel's growth rate greatly, be convenient to promote this vehicle spray painting method, carry out special project, fixed cycle operator by the special messenger, be responsible for the self check of this operation, and adjacent operation examined mutually, in the process of producing and checking, improve spraying personnel's sense of responsibility and quality mind, guarantee qualification rate in process of production, improve the client to the satisfaction of coating quality.
The vehicle spray painting method is divided into four independent operations, in each operation, the O﹠M that is divided into specific purpose tool, material behavior and use proportioning, test stone, quality is control and issue handling four module, carry out theoretical training and practical operation guidance training by professional teacher, training and cultivation by special messenger's special project, undergo training training time of people with shortening, simultaneously, because special specially skill, reach the people that undergoes training of chien shih in short-term and acquire skill, just can grasp single operation wherein in three months, grasp four independent operations in the vehicle spray painting method respectively by four spraying personnel, form a vehicle spray painting streamline, possess the ability of the operation of taking post, shortened the training time greatly, and each spraying personnel only grasps independent operation, this spraying personnel are difficult for flowing, and unit spraying personnel stability is stronger.
The specific embodiment
Below the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, the common spraying personnel in this area belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
The invention discloses a kind of vehicle spray painting method, method of operating is as follows:
The first step: scrape ash, comprise the steps: 1., clean and check and scrape gray area; 2., allotment atom ash, 3., blade coating atom ash wherein the atom ash is allocated by the ratio of 100:1-100:3 with curing agent; 4., the atom ash is dry; 5., polishing atom ash; 6., remove polishing.
Second step: polishing, comprise the steps: a, surperficial degreasing and inspect, inspect and adopt visual or hand digital palpation for examination of trauma or tape measurement; B, remove old lacquer, adopt the polishing of high speed sander; C, the polishing of plumage limit shape; D, clean and scrape and mend the atom ash; E, the polishing of atom ash; F, manual correct grinding; G, removal grinding marks and cleaning; Prime in h, the spray, adopt the spraying of low pressure and low consumption lacquer amount spray gun; I, in the grinding of priming, adopt round grinding machine; J, cleaning adopt the scouring pad wiping.
The 3rd step: face is coated with, and comprises the steps: I, allotment finish paint, wherein paint and the ratio allotment of curing agent in 2:1-3:1; II, spraying colour table and inspection color; III, binding dust, finish paint location to be sprayed with sticking paper gently wiping get final product, realized the spraying preliminary preparation in finish paint to be sprayed zone; IV, spray paint have two kinds of spraying methods to select in this step: first kind is the single operation finish paint of spraying, V, leaves standstill; VI, baking drying; VII, polishing waxing; Second kind is spraying duplexing order base coat-leave standstill-lacquer varnish, V, leaves standstill; VI, baking drying; VII, polishing waxing.
The present invention also further is set to: atom ash and the ratio allotment of curing agent in 100:2.1 in the described first step, the atom ash of this ratio allotment is blade coating, normal temperature quick-drying, easily polishing, strong adhesion, high temperature resistant easily.
The present invention also further is set to: also included for the 4th step: wash and protect, comprise the steps: to prepare before A, the carwash; B, draw car and go into the position; C, inspection car; D, wash away vehicle body; E, sprinkling foam; F, foam clean; G, know foam; H, wiping car; I, blow water; J, dust suction; Wiping in K, the car; L, outside wiping; Self check before M, the friendship car; N, client validate the car; O, cleaning carwash scene.
By adopting technique scheme, formulated the vehicle spray painting method of standard, it is clear that the step of spraying is enumerated, operating personnel just can realize this work of spray car according to above-mentioned steps, and in the process of allotment atom ash and allotment finish paint, have formulated the comparable data of allotment, operating personnel only need just can realize according to aforementioned proportion the correct allotment of atom ash and finish paint, need not rely on operating personnel's experiential operating, improve the utilization rate of human resources, reduce spray time.
Above-mentioned vehicle spray painting method is formulated step by step, and the spraying method to each step carries out independent appointment, the spraying personnel are easy to grasp spraying technology, improved vehicle spray painting personnel's growth rate greatly, be convenient to promote this vehicle spray painting method, carry out special project, fixed cycle operator by the special messenger, be responsible for the self check of this operation, and adjacent operation examined mutually, in the process of producing and checking, improve spraying personnel's sense of responsibility and quality mind, guarantee qualification rate in process of production, improve the client to the satisfaction of coating quality.
The vehicle spray painting method is divided into four independent operations, in each operation, the O﹠M that is divided into specific purpose tool, material behavior and use proportioning, test stone, quality is control and issue handling four module, carry out theoretical training and practical operation guidance training by professional teacher, training and cultivation by special messenger's special project, undergo training training time of people with shortening, simultaneously, because special specially skill, reach the people that undergoes training of chien shih in short-term and acquire skill, just can grasp single operation wherein in three months, grasp four independent operations in the vehicle spray painting method respectively by four spraying personnel, form a vehicle spray painting streamline, possess the ability of the operation of taking post, shortened the training time greatly, and each spraying personnel only grasps independent operation, this spraying personnel are difficult for flowing, stability is stronger, and the quality of last preceding road technology has the operator of postchannel process to be monitored, and each operation workshop section finishes standard technology, be conducive to quality control, promote final quality.
In sum, training, enforcement and the popularization of vehicle spray painting method division of labor procedure work pattern, overturn the traditional mode of operation of vehicle spray painting, realize the purpose of fast spraying, enhance productivity and the utilization rate in equipment, place, effectively solve the century difficult problem of the spraying shortage of professionals, simultaneously, production management to spraying brings deep change effect, also will produce far-reaching influence to the working specification of whole industry and productivity effect raising.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. vehicle spray painting method, method of operating is as follows:
The first step: scrape ash, comprise the steps: 1., clean and check and scrape gray area; 2., allotment atom ash, 3., blade coating atom ash wherein the atom ash is allocated by the ratio of 100:1-100:3 with curing agent; 4., the atom ash is dry; 5., polishing atom ash; 6., remove the polishing trace;
Second step: polishing comprises the steps: a, surperficial degreasing and inspects; B, remove old lacquer, adopt the polishing of high speed sander; C, the polishing of plumage limit shape; D, clean and scrape and mend the atom ash; E, the polishing of atom ash; F, manual correct grinding; G, removal grinding marks and cleaning; Prime in h, the spray; I, in the grinding of priming, adopt round grinding machine; J, cleaning;
The 3rd step: face is coated with, and comprises the steps: I, allotment finish paint, wherein paint and the ratio allotment of curing agent in 2:1-3:1; II, spraying colour table and inspection color; III, binding dust; IV, spray paint; V, leave standstill; VI, baking drying; VII, polishing waxing.
2. vehicle spray painting method according to claim 1 is characterized in that: the d in described the 3rd step, the concrete steps of spray paint are to spray single operation finish paint.
3. vehicle spray painting method according to claim 1 is characterized in that: the d in described the 3rd step, the concrete steps of spray paint are, spray duplexing order base coat-leave standstill-lacquer varnish.
4. vehicle spray painting method according to claim 1 is characterized in that: atom ash and the ratio allotment of curing agent in 100:2.1 in the described first step.
5. according to claim 1 or 2 or 3 or 4 described vehicle spray painting methods, it is characterized in that: also included for the 4th step: wash and protect, comprise the steps: to prepare before A, the carwash; B, draw car and go into the position; C, inspection car; D, wash away vehicle body; E, sprinkling foam; F, foam clean; G, know foam; H, wiping car; I, blow water; J, dust suction; Wiping in K, the car; L, outside wiping; Self check before M, the friendship car; N, client validate the car; O, cleaning carwash scene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100641078A CN103182370A (en) | 2013-02-28 | 2013-02-28 | Automobile spraying method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100641078A CN103182370A (en) | 2013-02-28 | 2013-02-28 | Automobile spraying method |
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| CN103182370A true CN103182370A (en) | 2013-07-03 |
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| CN2013100641078A Pending CN103182370A (en) | 2013-02-28 | 2013-02-28 | Automobile spraying method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586189A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Wharf vehicle floating coat spraying process method |
| CN103586188A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Complete truck surface topcoating method of aluminum alloy refueling truck |
| CN103586185A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Wharf vehicle coating process |
| CN103586190A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Aluminum alloy refueling truck coating process |
| CN106349779A (en) * | 2016-08-26 | 2017-01-25 | 明岐铝轮毂仪征有限公司 | Method for preparing coating for hubs |
| CN110142191A (en) * | 2019-06-27 | 2019-08-20 | 上海锦持汽车零部件再制造有限公司 | A kind of spraying renovation technique remanufacturing wheel |
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| CN1195583A (en) * | 1997-04-07 | 1998-10-14 | 深圳市彩虹投资发展有限公司 | Method for applying finish for repairing car and motorcycle |
| US20030129300A1 (en) * | 2001-09-25 | 2003-07-10 | Toshikazu Okada | Repair coating method |
| CN101234378A (en) * | 2008-03-06 | 2008-08-06 | 梅昭志 | Paint surface posthaste photo compensation method |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586189A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Wharf vehicle floating coat spraying process method |
| CN103586188A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Complete truck surface topcoating method of aluminum alloy refueling truck |
| CN103586185A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Wharf vehicle coating process |
| CN103586190A (en) * | 2013-10-09 | 2014-02-19 | 芜湖中集瑞江汽车有限公司 | Aluminum alloy refueling truck coating process |
| CN103586188B (en) * | 2013-10-09 | 2016-05-04 | 芜湖中集瑞江汽车有限公司 | Aluminum alloy melt tank car car load surface topcoating method |
| CN103586190B (en) * | 2013-10-09 | 2016-05-04 | 芜湖中集瑞江汽车有限公司 | Aluminum alloy melt tank car coating process |
| CN103586189B (en) * | 2013-10-09 | 2016-05-04 | 芜湖中集瑞江汽车有限公司 | In dock vehicle, be coated with spraying coating process method |
| CN103586185B (en) * | 2013-10-09 | 2016-05-04 | 芜湖中集瑞江汽车有限公司 | Dock vehicle coating process |
| CN106349779A (en) * | 2016-08-26 | 2017-01-25 | 明岐铝轮毂仪征有限公司 | Method for preparing coating for hubs |
| CN110142191A (en) * | 2019-06-27 | 2019-08-20 | 上海锦持汽车零部件再制造有限公司 | A kind of spraying renovation technique remanufacturing wheel |
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Application publication date: 20130703 |