CN103182277B - Microfluidic channel reactor and the application in synthesis of sucrose-6-palmitate thereof - Google Patents

Microfluidic channel reactor and the application in synthesis of sucrose-6-palmitate thereof Download PDF

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CN103182277B
CN103182277B CN201110457554.0A CN201110457554A CN103182277B CN 103182277 B CN103182277 B CN 103182277B CN 201110457554 A CN201110457554 A CN 201110457554A CN 103182277 B CN103182277 B CN 103182277B
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sucrose
palmitate
channel
syringe
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CN103182277A (en
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杜理华
罗锡平
顾生妹
张航诚
胡玉婷
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Zhejiang University of Technology ZJUT
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Abstract

The invention discloses a kind of method of lipase-catalyzed online synthesis of sucrose-6-palmitate, described method is: with mol ratio be 1: 3 ~ 8 sucrose and vinyl palmitate for raw material, with 0.5 ~ 0.8g Lipozyme TLIM for catalyst, with the mixed solvent of tert-pentyl alcohol and DMSO for reaction dissolvent, Lipozyme TLIM is uniformly filled in the reaction channel of microfluidic channel reactor, the reaction channel internal diameter of described microfluidic channel reactor is 0.8 ~ 2.4mm, and passage length is 0.5 ~ 1.0m; Under syringe pump promotes, raw material and reaction dissolvent are passed in reaction channel continuously and carry out acylation reaction; controlling acylation reaction temperature is 40 ~ 55 DEG C; the acylation reaction time is 20 ~ 40min, collects reactant liquor online, and reactant liquor obtains sucrose-6-palmitate through conventional post processing.The present invention has the advantage of reaction time short, high selectivity and high yield.

Description

Microfluidic channel reactor and the application in synthesis of sucrose-6-palmitate thereof
(1) technical field
The present invention relates to a kind of microfluidic channel reactor and the application in synthesis of sucrose-6-palmitate thereof.
(2) background technology
Micro-fluidic (Microfluidics) manipulates to receive to rise to technology and the science that skin rises volume fluid in micron scale construction, is the new cross discipline emerged rapidly nearly ten years.Current, the development of micro-fluidic has surmounted the original object being mainly analytical chemistry service greatly, and is becoming the important technological platform of whole chemistry subject, life science, instrumental science and even information science new round innovation research.
Delivered after a first section synthesizes the document of compound in micro-fluidic chip microreactor from Harrison seminar in 1997, micro-fluidic chip reactor has been successfully used to multiple organic synthesis, and illustrates application prospect widely.Along with the development of microring array, micro-reacting tcchnology in micro-fluidic chip, carry out synthetic reaction in the chips and become one of the study hotspot in micro-fluidic chip field.
Compare with conventional chemical reactor, micro passage reaction not only has makes the diffusion length between reactant greatly shorten, and mass transfer velocity is fast; The easy control of reaction conditions such as reactant ratio, temperature, reaction time and flow velocity, side reaction is less; Need reactant consumption very micro-, not only can reduce the consumption of costliness, poisonous, adverse reaction thing, the environmental contaminants produced in course of reaction are also few, are the technology of a kind of environmental friendliness, study on the synthesis novel substance.
Sucrose fatty ester, as a kind of sucrose derivative, is a kind of safe, nontoxic, free from extraneous odour of function admirable, pollution-free, polyol-based non-ionic surfactant to human body non-stimulated, good stability, fully biodegradable without any side effects.It can reduce the surface tension of water effectively, in wetting power, dispersion force, solubilising, foaming power, emulsifying ability, detergency etc., have excellent performance.Meanwhile, also there is killing pests and suppressing bacteria performance.Therefore, its strong adaptability, applied range.The fields such as food industry, daily-use chemical industry, medical industry, weaving, agriculture and animal husbandry are widely used in, in particular as the emulsifying agent in food industry, dispersant, foaming agent, wetting agent and cleaning agent at present; Cosmetics in daily-use chemical industry, washing agent etc.
Sucrose ester is generally white powder, bulk or waxy solid, sometimes also exists with colourless or micro-yellow, viscous or resin-like liquid form, nontoxic, not chafe and mucous membrane.Eat in human body, hydrolyzable is edible fat acid and sucrose, has nutritive value, participates in the metabolism of human body, have emulsification, dispersion, wetting, bubble, viscosity regulates, prevents aging and prevent the performances such as partial crystallization, be soluble in the organic solvents such as ethanol, propyl alcohol, chloroform, propane diols, without sharp melting point, more than 50 DEG C, namely start fusing, disperse or dissolve in warm water, solubility in cold water is less, stable under weak acid and weak base, is easily hydrolyzed under strong acid and strong base.
So far the synthesis of sucrose ester has solvent method, mini-emulsion process, water-soluble fluorine, enzyme process and solventless method etc.But existing method also exists defect more or less.
Mini-emulsion process and water-soluble fluorine all need a large amount of soaps to make emulsifying agent, product purification difficulty, and color and luster is comparatively dark, and the shortcoming that water-soluble fluorine also has productive rate low.Although the solventless method reaction time is short, do not use any solvent, meet the demand for development of Green Chemistry, due to the low conversion rate of the fatty acid ester of solventless method synthesis, the monoester content of sucrose ester is low, and product cost is high, limits their application.Solvent method due to solvent DMSO, DMF etc. inflammable, poisonous, purifying products is more difficult, therefore should not be applied to the production of food grade sucrose ester.Therefore the synthetic method developing efficient sucrose ester has very important practical significance.
At present, there is more Chinese scholars to be studied the Enzyme catalyzed synthesis of sucrose ester in organic media, successively report the esterification of lipase-catalyzed multiple disaccharides in tert-butyl alcohol system and the tert-butyl alcohol and DMSO mixed solvent system (4: 1).Compared with traditional solvent method, mixed solvent system adopts nontoxic or that toxicity is less tert-pentyl alcohol as reaction medium, greatly reduces the use of toxic solvent, is applicable to develop the various sucrose ester product with using value.But the method often needs the longer reaction time (24h), and the conversion ratio of reaction is not with selective high, and later separation is difficult.Therefore we have studied the method for synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity in microfluidic channel reactor.
(3) summary of the invention
First technical problem that the present invention will solve is to provide a kind of microfluidic channel reactor, and this reactor is used for synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity, has reaction time short, selective height and the high advantage of productive rate.
Microfluidic channel reactor of the present invention, comprise syringe pump, syringe, reaction channel and product collector, described syringe is installed in syringe pump, is connected with reaction channel entrance by an interface, and described product collector is exported with reaction channel by an interface and is connected; Described reaction channel internal diameter is 0.8 ~ 2.4mm, and reaction channel length is 0.5 ~ 1.0m.
Further, described syringe number can be one or more, depending on concrete reaction requirement.Such as, when use two syringes, can adopt T-shaped or Y type interface that different reactants is introduced from two entrances, conflux and enter public reaction channel, increased with collision probability by reactant molecule contact in microchannel, make two strands of reactant liquor streams mix in public reaction channel and react.
Further, described microfluidic channel reactor also comprises insulating box, and described reaction channel is placed in insulating box, effectively can control reaction temperature with this.Described insulating box can require to select voluntarily according to reaction temperature, such as constant temperature water box etc.
The present invention does not limit for the material of reaction channel, and recommendation is green, the material of environmental protection, such as silicone tube; Shape for reaction channel is preferably shaped form, can ensure at the uniform velocity stable the passing through of reactant liquor.
Second technical problem that the present invention will solve is to provide a kind of new technology utilizing described microfluidic channel reactor synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity, has reaction time short, selective height and the high advantage of productive rate.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The application of microfluidic channel reactor of the present invention in synthesis of sucrose-6-palmitate, described application comprises: with mol ratio be 1: 3 ~ 8 sucrose and vinyl palmitate for raw material, with 0.5 ~ 0.8g Lipozyme TLIM for catalyst, with the mixed solvent of tert-pentyl alcohol and methyl-sulfoxide (DMSO) for reaction dissolvent, raw material and reaction dissolvent are placed in syringe, Lipozyme TLIM is uniformly filled in reaction channel; Under the promotion of syringe pump, make raw material and reaction dissolvent pass into continuously in reaction channel carry out acylation reaction; controlling acylation reaction temperature is 40 ~ 55 DEG C; the acylation reaction time is 20 ~ 40min; collect reactant liquor online by product collector, reactant liquor obtains sucrose-6-palmitate through conventional post processing.
The present invention, can first with the mixed solvent of tert-pentyl alcohol and DMSO, (tert-pentyl alcohol: DMSO=4: 1) dissolving saccharose, as long as its consumption ensures that sucrose can fully dissolve, and be loaded in syringe for subsequent use in implementation process; Only dissolve vinyl palmitate with nontoxic tert-pentyl alcohol, be loaded in another syringe for subsequent use; Then under syringe pump (such as PHD2000 syringe pump) promotes, raw material and reaction dissolvent are passed in reaction channel to react.Therefore, in the present invention, in reaction dissolvent, tert-pentyl alcohol and DMSO volume ratio are greater than 4: 1, react compared to the shaking table of routine, can be down to minimum by the use amount of poisonous DMSO.
In the present invention, the commodity that described Lipozyme TLIM uses letter (novozymes) company of Novi to produce, its be a kind ofly to be prepared by microorganism, 1,3 position-specific, food-grade lipase (EC3.1.1.3) preparation on particle silica gel.It obtains from Thermomyces lanuginosus, produce through submerged fermentation with a kind of gene-modified aspergillus oryzae (Aspergillus oryzae) microorganism.
Further, the mol ratio of described sucrose and vinyl palmitate is preferably 1: 5 ~ 6, most preferably is 1: 5.
Further, described acylation reaction temperature is preferably 50 ~ 55 DEG C, most preferably is 52 DEG C.
Further, the described acylation reaction time is preferably 25 ~ 30min, most preferably is 30min.
Product of the present invention can be collected online, and gained reactant liquor can obtain sucrose-6-palmitate by conventional post-processing approach.Described conventional post-processing approach can be: the decompression distillation of gained reactant liquor is except desolventizing, with 200-300 order silica gel wet method dress post, elution reagent is chloroform: methyl alcohol=10: 1, wet method upper prop after sample dissolves with a small amount of elution reagent, collect eluent, TLC follows the tracks of wash-out process simultaneously, and the eluent containing single product obtained is merged evaporate to dryness, the monoesters crystal of white can be obtained, be sucrose-6-palmitate.
In the present invention, although there is the hydroxyl of 8 similar nature in sucrose, but synthesizing sucrose-6-palmitate by using lipase through catalytic selectivity has higher conversion ratio and selective in micro-fluidic micro passage reaction, the conversion ratio of diester is very low, almost do not have, the content of the monoesters obtained by column chromatography for separation can reach 98%.The structure warp of product 1h NMR confirms.This shows that the enzymatic selectivity synthesis of sucrose-6-palmitate in micro-fluidic micro passage reaction has good reaction conversion ratio and selective, can realize high monoesters rate.
Compared with prior art, beneficial effect of the present invention is: this invention exploits a kind of new microfluidic channel reactor, selectively synthesizing sucrose-6-palmitate, not only shortens the reaction time widely in the reactor, and has high conversion ratio and reaction selectivity; Reduce the use amount of DMSO simultaneously, there is environment-friendly advantage.
(4) accompanying drawing explanation
Fig. 1 is the structural representation of the microfluidic channel reactor that the embodiment of the present invention adopts.
(5) detailed description of the invention
With specific embodiment, protection scope of the present invention is described further below, but protection scope of the present invention is not limited thereto:
The structural reference Fig. 1 of the microfluidic channel reactor that the embodiment of the present invention uses, comprise a syringe pump (not shown), two syringes 1 and 2, reaction channel 3, constant temperature water box (5, only show its floor map) and product collector 4; Two syringes 1 and 2 are installed in syringe pump, be connected with reaction channel 3 entrance by a Y type interface, described reaction channel 3 is placed in constant temperature water box 5, reaction temperature is controlled by constant temperature water box 5, the internal diameter 2.4mm of described reaction channel 3, the long 1m of reaction channel, described reaction channel 3 is exported and is connected with product collector 4 by an interface.
Embodiment 1: the synthesis of sucrose-6-palmitate
With reference to figure 1, sucrose (0.4mmol) is dissolved in 10mL tert-pentyl alcohol: in the mixed solvent of DMSO=4: 1 (v/v), vinyl palmitate (2.0mmol) is dissolved in 10mL tert-pentyl alcohol, is then loaded in 10mL syringe for subsequent use respectively.0.70g Lipozyme TLIM is uniformly filled in the reaction channel of microfluidic channel reactor, and under PHD2000 syringe pump promotes, two-way reactant liquor is respectively with totally 10.4 μ Lmin -1flow velocity under to be entered in reaction channel by " Y " joint and carry out acylation reaction; reaction channel temperature is controlled at 52 DEG C by constant temperature water box; reactant liquor is continuous-flow reaction 30min in reaction channel, and collect reactant liquor online by product collector, decompression distillation is except desolventizing; with 200-300 order silica gel wet method dress post; elution reagent is chloroform: methyl alcohol=10: 1, post height 35cm, column diameter 4.5cm; wet method upper prop after sample dissolves with a small amount of elution reagent, flow velocity 2mLmin collected by eluent -1tLC follows the tracks of wash-out process simultaneously, the eluent containing single product obtained is merged evaporate to dryness, the monoesters crystal of white can be obtained, obtain sucrose-6-palmitate, it is 94% that HPLC detects Sucrose conversion, and selective (the sucrose ester total content of sucrose-6-palmitate content/synthesis) of sucrose-6-palmitate is 98%.
Nuclear-magnetism characterization result is as follows:
1h-NMR (DMSO-d6, δ, ppm): sucrose-6-palmitate: 5.18-5.14 (m, 3H, 2 β-OH of sucrose, 3 α-OH of sucrose and 4 β-OH of sucrose), 5.03 (d, 1H, J=5.5Hz, 3 ' β-OH of sucrose), 4.90 (s, 1H, 4 ' α-OH of sucrose), 4.83-4.80 (t, 1H, J=6.5Hz, 5 ' β-OH of sucrose), 4.58 (d, 1H, J=8.0Hz, 1 ' β-OH of sucrose), 4.41-4.39 (t, 1H, J=5.0Hz, H α-6 α of sucrose), 4.24 (d, 1H, J=10.5Hz, the H of sucrose b-6 α), 4.04-3.99 (m, 1H, the H-5 β of sucrose), 3.92-3.86 (m, 2H, the H-5 ' α of sucrose and H α-1 ' α), 3.73 (d, 1H, J=6.0Hz, the H of sucrose b-1 ' α), 3.60-3.47 (m, 4H, the H-3 ' α of sucrose, H-4 ' β, H a-6 ' β and H b-6 ' β), 3.35 (m, 1H, the H-3 β of sucrose), 3.22-3.19 (m, 1H, the H-2 β of sucrose), 3.09-3.04 (m, 1H, the H-4 β of sucrose), 2.31-2.29 (m, 2H, a-CH 2), 1.52-1.50 (t, 2H, J=7.0Hz, β-CH 2), 1.25 (m, 24H, n-CH 2), 0.86 (t, 3H, J=7.0Hz, CH 3).
Embodiment 2-5
Change the temperature of microfluidic channel reactor, other are with embodiment 1, and reaction result is as shown in table 1:
Table 1: temperature is on the impact of reaction
Entry Flow velocity [μ Lmin -1] Reaction time [min] Reaction temperature [DEG C] Conversion ratio [%] Selective [%]
1 10.4 30 40 35 100
2 10.4 30 45 65 95
3 10.4 30 50 88 96
4 10.4 30 52 94 98
5 10.4 30 55 90 98
The result of table 1 shows, when flow velocity is 10.4 μ Lmin -1reaction time is when being 30min, react the rising with temperature, conversion ratio also obviously raises, when reaction temperature reaches 52 DEG C, and the conversion ratio of reaction and selective all the bests, if now continue to heat up, the reduction of enzymatic activity will be caused, thus result in the conversion ratio of reaction and selectively to decrease, so the optimal reaction temperature of synthesis of sucrose-6-palmitate is 52 DEG C in micro-fluidic micro passage reaction.
Embodiment 6-10
Changing vinyl palmitate and the substrate ratio of sucrose in micro-fluidic micro passage reaction is 3: 1 (embodiments 6), 4: 1 (embodiments 7), 6: 1 (embodiments 8), 7: 1 (embodiments 9), 8: 1 (embodiments 10), other are with embodiment 1, and result is as shown in table 2.
Table 2: the impact that sucrose and the comparison of vinyl palmitate substrate are reacted
Embodiment Vinyl palmitate: sucrose Conversion ratio [%] Selective [%]
6 3∶1 78 99
7 4∶1 80 98
1 5∶1 94 98
8 6∶1 92 98
9 7∶1 91 95
10 8∶1 90 93
The result of table 2 shows, along with the increase of reactant vinyl palmitate, the conversion ratio of reaction also along with increase, when substrate ratio is 5: 1, the conversion ratio of reaction and selective optimum.If now continue the consumption increasing reactant vinyl palmitate, will cause the conversion ratio that reacts and/or selectively greatly to reduce, thus, the best substrate ratio of reaction is 5: 1.
Embodiment 11-15
Changing the reaction time in micro-fluidic micro passage reaction is 15min (embodiment 11), 20min (embodiment 12), 25min (embodiment 13), 35min (embodiment 14), 40min (embodiment 15), other are with embodiment 1, and result is as shown in table 3.
Table 3: the reaction time is on reaction conversion ratio and optionally affect
Embodiment Reaction time [mm] Conversion ratio [%] Selective [%]
11 15 50 100
12 20 78 99
13 25 85 99
1 30 94 98
14 35 88 93
15 40 80 87
The result of table 3 shows, along with the increase in reaction time, the conversion ratio of reaction and selectively also to increase gradually, when 30min is carried out in reaction, the conversion ratio of reaction and selective optimum, if now continue to extend the reaction time, will cause reaction conversion ratio and optionally reduce, thus, in micro-fluidic micro passage reaction, the Best Times of synthesis of sucrose-6-palmitate is 30min.

Claims (5)

1. the application of microfluidic channel reactor in synthesis of sucrose-6-palmitate, it is characterized in that described microfluidic channel reactor comprises syringe pump, syringe, reaction channel and product collector, described syringe is installed in syringe pump, be connected with reaction channel entrance by an interface, described product collector is exported with reaction channel by an interface and is connected, described reaction channel internal diameter is 0.8 ~ 2.4mm, and reaction channel length is 0.5 ~ 1.0m; Described microfluidic channel reactor also comprises insulating box, and described reaction channel is placed in insulating box;
Described application comprises: take mol ratio as sucrose and the vinyl palmitate of 1:3 ~ 8 be raw material, with 0.5 ~ 0.8g Lipozyme TLIM for catalyst, with the mixed solvent of tert-pentyl alcohol and DMSO for reaction dissolvent, raw material and reaction dissolvent are placed in syringe, Lipozyme TLIM is uniformly filled in the reaction channel of microfluidic channel reactor, under the promotion of syringe pump, make raw material and reaction dissolvent pass into continuously in reaction channel carry out acylation reaction, controlling acylation reaction temperature is 40 ~ 55 DEG C, the acylation reaction time is 20 ~ 40min, reactant liquor is collected online by product collector, reactant liquor obtains sucrose-6-palmitate through conventional post processing.
2. apply as claimed in claim 1, it is characterized in that: described syringe number is one or more.
3. apply as claimed in claim 1, it is characterized in that: described application comprises the following steps: to be first the tert-pentyl alcohol of 4:1 and the mixed solvent dissolving saccharose of DMSO by volume ratio, is loaded in syringe for subsequent use; Dissolve vinyl palmitate with tert-pentyl alcohol, be loaded in another syringe for subsequent use; Then under syringe pump promotes, raw material and reaction dissolvent are passed in reaction channel and carry out acylation reaction.
4. the application as described in one of claims 1 to 3, is characterized in that: the mol ratio of described sucrose and vinyl palmitate is 1:5 ~ 6, and described acylation reaction temperature is 50 ~ 55 DEG C, and the described acylation reaction time is 25 ~ 30min.
5. the application as described in one of claims 1 to 3, is characterized in that: the mol ratio of described sucrose and vinyl palmitate is 1:5, and described acylation reaction temperature is 52 DEG C, and the described acylation reaction time is 30min.
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