The content of the invention
The manufacture method and manufacture system of a kind of loose tube fiber are embodiments provided, for manufacturing in loose tube fiber
During excess fiber length is controlled, so as to ensure excess fiber length in plastic casing pipe.
Embodiment of the present invention first aspect provides a kind of manufacture system of loose tube fiber, including extruding machine, the first tank and
Take-up, it is characterised in that the manufacture system also includes being arranged between first tank and the take-up
Second tank, second tank include traction wheel and water injector, and a part for the traction wheel is placed in second water
In the water of groove, the water temperature of second tank is lower than the water temperature of first tank;
The extruding machine, for optical fiber and fibre ointment are put in the plastic casing pipe at the extruding machine;
First tank, for carrying out cooling and shaping with the plastic casing pipe of ointment containing optical fiber and fibre;
Second tank, for carrying out coiling to the plastic casing pipe through first tank using the traction wheel, together
When, the water injector is sprayed water to the plastic casing pipe, so as to produce loose tube fiber, during coiling and water spray, control
The water temperature of the water temperature and the water injector of second tank is constant;
The take-up, for by loose tube fiber proper alignment in take-up reel.
Further, the manufacture system of the loose tube fiber also includes being arranged at second tank and the take-up
Between blow-dry device, the blow-dry device dried for the loose tube fiber to obtaining in second tank.
Further, the manufacture system of the loose tube fiber also includes being arranged at the blow-dry device and take-up dress
Caliper between putting, the caliper are monitored for the loose tube fiber external diameter to drying.
Alternatively, the plastic casing pipe is to be extruded by polybutylene terephthalate (PBT) PBT or modified polypropene PP or polyester
The plastic casing pipe of formation.
Embodiment of the present invention second aspect provides a kind of manufacture method of loose tube fiber, is applied to manufacture system as above
System, methods described include:
Optical fiber and fibre ointment are put in the plastic casing pipe at extruding machine using extruding machine;
To cooling and shaping in first tank being carried out with the plastic casing pipe of ointment containing optical fiber and fibre;
Coiling is carried out to the plastic casing pipe through cooling and shaping using the traction wheel in the second tank, meanwhile, using the second water
Water injector in groove is sprayed water to the plastic casing pipe, so as to produce loose tube fiber, wherein, the water temperature ratio of second tank
The water temperature of first tank is low;
During coiling and water spray, the water temperature for controlling the water temperature and the water injector of second tank is constant;
Using take-up by loose tube fiber proper alignment on take-up reel.
Further, the manufacture method of the loose tube fiber also includes:
Loose tube fiber to obtaining in second tank is dried.
Further, it is described the loose tube fiber that obtains in second tank is dried after, the pine set light
Fine manufacture method also includes:
Loose tube fiber external diameter to drying is monitored.
Preferably, the manufacture method of the loose tube fiber also includes:
When carrying out coiling to the plastic casing pipe through cooling and shaping using the traction wheel in the second tank, according to mould set tubing
Material, optical fiber laying tension, main drawing tension, the temperature of ointment, control the number of turns of the traction wheel coiling.
As can be seen from the above technical solutions, a kind of manufacture method of loose tube fiber provided in an embodiment of the present invention and manufacture
System, is controlled to excess fiber length by adjusting water temperature, further, can also be by adjusting water temperature and traction wheel coiling modeling
The number of turns of sleeve pipe is controlled to excess fiber length, and position while traction wheel coiling plastic casing pipe also to optical fiber in plastic casing pipe is entered
Row adjustment, such that it is able to obtain a relatively stable loose tube fiber, to avoid the relative plastic casing pipe of optical fiber meeting in plastic casing pipe
Distance margin increase when, excessive surplus can make the problem that fibre-optical bending is easily broken off;Also avoid when plastic casing pipe extends simultaneously,
Optical fiber can receive tensile stress, make the problem of optical transport parameter is easily broken off and affected during fibre-optical bending
Specific embodiment
The manufacture method and manufacture system of a kind of loose tube fiber are embodiments provided, for manufacturing in loose tube fiber
During excess fiber length is controlled, so as to ensure excess fiber length in plastic casing pipe.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is all other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
It is described in detail individually below.
Fig. 1 is refer to, Fig. 1 is a kind of structural representation of the manufacture system of loose tube fiber provided in an embodiment of the present invention,
Including extruding machine 101, the first tank 102 and take-up 104, wherein, the manufacture system also includes:It is arranged at described first
The second tank 103 between tank 102 and the take-up 104, second tank 103 include traction wheel 1031 and spray
Water installations 1032, a part for the traction wheel 1031 are placed in the water of second tank 103, second tank 103
Water temperature is lower than the water temperature of first tank 102;
The extruding machine 101, for optical fiber and fibre ointment are put in the plastic casing pipe at the extruding machine 101;
First tank 102, for carrying out cooling and shaping with the plastic casing pipe of ointment containing optical fiber and fibre;
Second tank 103, for being entered using 1031 pairs of plastic casing pipes through first tank 102 of the traction wheel
Row coiling, meanwhile, 1032 pairs of plastic casing pipes of the water injector are sprayed water, so as to produce loose tube fiber, in coiling and spray
During water, the water temperature for controlling the water temperature and the water injector 1032 of second tank 103 is constant;
The take-up 104, for by loose tube fiber proper alignment in take-up reel.
It is understood that the traction wheel 1031 is per se with rotary power, its linear velocity and plastic casing pipe gait of march
It is roughly the same;In addition, while 1031 coiling plastic casing pipe of the traction wheel, 1032 pairs of plastic casing pipes of the water injector are led
The surface of running wheel 1031 is sprayed water, and is sprayed in second tank 103.1032 pairs of plastic casing pipes of the water injector are
It is to play lubrication that the surface of traction wheel 1031 carries out water spray purpose, prevents the effect of plastic casing pipe surface scratches, while also increasing
The big film-cooled heat of plastic casing pipe.
It should be noted that in second tank 103 water that the water temperature of water is sprayed with the water injector 1032 water
It is warm the same, as plastic casing pipe can distribute heat during operation coiling, cause the coolant-temperature gage in the second tank raise, because
This, during coiling and water spray, in addition it is also necessary to control the water temperature of the water temperature and the water injector 1032 of second tank 103
It is constant.In second tank 103, traction wheel 1031 is controlled to the negative remaining length of loose tube fiber, meanwhile, water temperature is to pine set
The just remaining length of optical fiber is controlled, to ensure the excess fiber length in plastic casing pipe.
Preferably due to the temperature in continuous running of the water in the second tank 103 can change, the speed of operation
Difference, the amount of contraction of plastic casing pipe also can be different, therefore can be directed to different application scenarios, i.e., put in mould set tube material, optical fiber
In the case of each factors such as line tension, main drawing tension, the temperature and pressure change of ointment, by changing plastic casing pipe in traction wheel
On 1031, number of turns N and water temperature of coiling to be adjusting remaining length, number of turns N according to it is required it is remaining it is long adjust, based on below equation and water
Temperature is determined:Wherein, D0It is straight for traction wheel 1031
Footpath;D is plastic casing pipe external diameter;δ is mould set thickness of pipe wall;N is fiber number;LfFor fiber lengths;LtFor mould set length of tube, dfFor light
Fine diameter.Due toSo the excess fiber length that ε < 0, i.e. traction wheel 1031 are produced is negative.Excess fiber length
1031 diameter of traction wheel is less, and the negative remaining length of optical fiber is bigger, and just remaining length is less.Conversely, 1031 diameter of traction wheel is bigger, optical fiber is negative remaining
Length is less, and just remaining length is bigger.
In addition, it is contemplated that in different application scenarios, leading for mould set tube material, optical fiber laying tension, master
The difference of draw tension, the temperature and pressure of ointment, number of turns N of coiling on traction wheel 1031, the second tank 103 and water injector
1032 water temperature is also different, and the water temperature of the first tank 102 is also different in the same manner, it is only necessary to ensure that the water temperature of the second tank 103 compares
The water temperature of one tank 102 is low, is not especially limited herein;
If that is, optical fiber is too short, can control to reduce water temperature, if optical fiber is oversize, can control to improve water temperature,
The embodiment of the present invention is not construed as limiting to water temperature, the concrete value of number of turns N of coiling.
Explanation is analyzed to the manufacture system of the loose tube fiber below for concrete application scene:
Table 1 is refer to, table 1 is a manufacturing process specification table of certain loose tube fiber in prior art;
Table 1
Such as under an application scenarios, according to table 1, if by taking the plastic casing pipe of central beam tube type Φ 2.8 as an example, plastic casing pipe is PBT
Material, a diameter of 1m of traction wheel 1031, room temperature are 20 DEG C, and extrusion molding regional temperature is 255 DEG C, and fine cream temperature is 30 DEG C, asks one
And reference table 2, table 2 is the experimental data drawn under the application scenarios:
The traction wheel coiling number of turns |
First tank temperature |
Second tank temperature |
Excess fiber length ‰ |
10 |
60 |
20 |
2.04 |
5 |
60 |
25 |
2.13 |
5 |
60 |
20 |
2.66 |
5 |
60 |
15 |
3.15 |
Table 2
Such as under Another Application scene, according to table 1, if by taking the plastic casing pipe of layer-twisted type plain edition Φ 1.8 as an example, plastic casing pipe is
PBT material, a diameter of 1m of traction wheel 1031, room temperature are 20 DEG C, and extrusion molding regional temperature is 240 DEG C, and fine cream temperature is 30 DEG C, please
Reference table 3 in the lump, table 3 are the experimental data drawn under the application scenarios:
The traction wheel coiling number of turns |
First tank temperature |
Second tank temperature |
Excess fiber length ‰ |
8 |
45 |
30 |
-0.37 |
8 |
45 |
21 |
0.27 |
8 |
45 |
20 |
0.20 |
8 |
45 |
10 |
0.72 |
5 |
45 |
20 |
0.57 |
Table 3
Can be seen that for different application scenarios, i.e., in mould set tube material, optical fiber unwrapping wire by above-mentioned experimental data
In the case of each factors such as power, main drawing tension, the temperature and pressure change of ointment, by changing plastic casing pipe in traction wheel 1031
The water temperature of the second tank 103 residing for number of turns N and traction wheel 1031 of upper coiling can realize the control to remaining length, and the present invention is real
Example is applied to water temperature, the concrete value of number of turns N of coiling is not construed as limiting.
Further, the manufacture system of the loose tube fiber can also include being arranged at second tank 103 and described
Blow-dry device 105 between take-up 104, the blow-dry device 105 is for the pine set to obtaining in second tank 103
Optical fiber is dried.
Further, the manufacture system of the loose tube fiber can also include being arranged at the blow-dry device 105 and institute
The caliper 106 between take-up 104 is stated, the caliper 106 is monitored for the loose tube fiber external diameter to drying.
Further, since unwrapping wire is concentrated in the side of plastic casing pipe, therefore 1031 coiling of traction wheel into optical fiber during plastic casing pipe
Position while plastic casing pipe also to optical fiber in plastic casing pipe is adjusted;Loose tube fiber is through the blow-dry device 105 and surveys
After footpath instrument 106, take-up 104 is entered using main traction wheel, wherein, the take-up 104 can be a double take-up dress
Put.
It is understood that the plastic casing pipe be by polybutylene terephthalate (PBT) PBT or modified polypropene (PP,
Polypropylene) or polyester, such as poly terephthalic acid class plastics (PETP, Polyethylene terephthalate) etc.
Extrude the plastic casing pipe to be formed.
From the foregoing, a kind of manufacture system of loose tube fiber provided in an embodiment of the present invention, by adjusting water temperature to light
Fine remaining length is controlled, and further, can also pass through to adjust the number of turns of water temperature and traction wheel coiling plastic casing pipe to excess fiber length
It is controlled, position while traction wheel coiling plastic casing pipe also to optical fiber in plastic casing pipe is adjusted, such that it is able to obtain
One relatively stable loose tube fiber, when being increased with the distance margin for avoiding the relative plastic casing pipe of optical fiber meeting in plastic casing pipe, mistake
The problem that big surplus is easily broken off can fibre-optical bending;Also avoid when plastic casing pipe extends simultaneously, optical fiber can receive tensile stress,
Make during fibre-optical bending, to be easily broken off and affect the problem of optical transport parameter.
For ease of the technical scheme for preferably implementing the embodiment of the present invention, the embodiment of the present invention is also provided and above-mentioned pine set light
The related manufacture method of fine manufacture system.
Fig. 2 is refer to, Fig. 2 is a kind of schematic flow sheet of the manufacture method of loose tube fiber provided in an embodiment of the present invention,
It is applied to the manufacture system described in example is performed as described above, the manufacture system of loose tube fiber that can in the lump with reference to shown in Fig. 1, wherein, institute
The method of stating includes:
S201, optical fiber and fibre ointment are put in the plastic casing pipe at extruding machine 101 using extruding machine 101;
S202, to cooling and shaping being carried out with the plastic casing pipe of ointment in the first tank 102 containing optical fiber and fibre;
S203, coiling is carried out using the 1031 pairs of plastic casing pipes through cooling and shaping of traction wheel in the second tank 103, together
When, sprayed water using the 1032 pairs of plastic casing pipes of water injector in the second tank 103, so as to produce loose tube fiber, wherein,
The water temperature of second tank 103 is lower than the water temperature of first tank 102;
S204, during coiling and water spray, control the water temperature and the water injector 1032 of second tank 103
Water temperature is constant;
S205, using take-up 104 by loose tube fiber proper alignment on take-up reel.
Further, the method for the loose tube fiber can also include:To the Song Taoguang obtained in second tank 103
Fibre is dried.
Further, after the loose tube fiber to obtaining in second tank 103 is dried, methods described may be used also
To include:Loose tube fiber external diameter to drying is monitored.
Preferably, the method for the loose tube fiber can also include:Using the traction wheel 1031 in the second tank 103 to Jing
The plastic casing pipe of supercooling sizing is when carrying out coiling, according to mould set tube material, optical fiber laying tension, main drawing tension, ointment temperature
Degree, controls the number of turns of the traction wheel coiling.
Due to the water in the second tank 103, in continuous running, temperature can change, and the speed of operation is different, modeling
The amount of contraction of sleeve pipe also can be different, therefore can be directed to different application scenarios, i.e., mould set tube material, optical fiber laying tension,
In the case that each factor such as main drawing tension, the temperature and pressure of ointment changes, by change plastic casing pipe on traction wheel 1031
Number of turns N and water temperature of coiling adjusts remaining length come jointly, without changing the speed of service.
It is understood that the plastic casing pipe is by polybutylene terephthalate (PBT) PBT or modified polypropene PP or poly-
Ester, such as poly terephthalic acid class plastics PETP etc. extrude the plastic casing pipe to be formed.
Those skilled in the art can be understood that, for convenience and simplicity of description, the method for foregoing description
And the specific work process of each step of method, may be referred to corresponding to for each executable unit in aforementioned system embodiment in system
Journey, will not be described here.
From the foregoing, a kind of manufacture method of loose tube fiber provided in an embodiment of the present invention, by adjusting water temperature to light
Fine remaining length is controlled, and further, can also pass through to adjust the number of turns of water temperature and traction wheel coiling plastic casing pipe to excess fiber length
It is controlled, position while traction wheel coiling plastic casing pipe also to optical fiber in plastic casing pipe is adjusted, such that it is able to obtain
One relatively stable loose tube fiber, when being increased with the distance margin for avoiding the relative plastic casing pipe of optical fiber meeting in plastic casing pipe, mistake
The problem that big surplus is easily broken off can fibre-optical bending;Also avoid when plastic casing pipe extends simultaneously, optical fiber can receive tensile stress,
Make during fibre-optical bending, to be easily broken off and affect the problem of optical transport parameter.
One of ordinary skill in the art will appreciate that:Realize that all or part of step of said method embodiment can pass through
Completing, aforesaid program can be stored in a computer read/write memory medium the related hardware of programmed instruction, if including
Dry instruction is used so that a computer equipment (can be personal computer, server, or network equipment etc.) performs this
The all or part of step of bright each embodiment methods described.And aforesaid storage medium includes:USB flash disk, portable hard drive, read-only deposit
Reservoir (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disc or
CD etc. is various can be with the medium of store program codes.
Above the manufacture method and manufacture system of a kind of loose tube fiber provided by the present invention are described in detail, it is right
In one of ordinary skill in the art, according to the thought of the embodiment of the present invention, can in specific embodiments and applications
There is change part, in sum, this specification content should not be construed as limiting the invention.