CN103174415B - Coal mining machine with double motor driving traction part - Google Patents

Coal mining machine with double motor driving traction part Download PDF

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CN103174415B
CN103174415B CN201310069976.XA CN201310069976A CN103174415B CN 103174415 B CN103174415 B CN 103174415B CN 201310069976 A CN201310069976 A CN 201310069976A CN 103174415 B CN103174415 B CN 103174415B
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box
motor
gear shaft
traction
fixed box
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CN103174415A (en
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刘送永
崔新霞
郑加强
刘晓辉
江红祥
陈俊锋
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China University of Mining and Technology CUMT
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Abstract

本发明公开了一种双电机驱动牵引部采煤机,该采煤机的牵引部包括固定箱和行走箱,所述固定箱包括固定箱壳体,所述固定箱壳体内设有第一电机、第二电机和牵引减速箱,所述第一电机和第二电机分别连接第一电机齿轮轴和第二电机齿轮轴,所述第一电机齿轮轴和第二电机齿轮轴之间设置中间齿轮轴,所述牵引减速箱的输入轴连接第二电机齿轮轴,牵引减速箱的输出轴通过行星齿轮机构连接左行走箱的传动机构;所述右行走箱与左行走箱的结构相同且对称。本发明采用双电机同步驱动的方式,双电机通过中间齿轮轴将动力合流,牵引力较大,解决了工作面倾角不大于60°的急倾斜煤层的机械化开采问题,提高了井下急倾斜煤层的开采效率,保障了安全生产条件。

The present invention discloses a coal mining machine with a dual-motor driven traction part. The traction part of the coal mining machine includes a fixed box and a traveling box. The fixed box includes a fixed box housing. A first motor, a second motor and a traction reduction box are arranged in the fixed box housing. The first motor and the second motor are respectively connected to a first motor gear shaft and a second motor gear shaft. An intermediate gear shaft is arranged between the first motor gear shaft and the second motor gear shaft. The input shaft of the traction reduction box is connected to the second motor gear shaft. The output shaft of the traction reduction box is connected to the transmission mechanism of the left traveling box through a planetary gear mechanism. The structure of the right traveling box is the same and symmetrical as that of the left traveling box. The present invention adopts a dual-motor synchronous drive mode. The dual motors merge the power through the intermediate gear shaft. The traction force is relatively large, which solves the problem of mechanized mining of steeply inclined coal seams with a working face inclination angle of no more than 60°, improves the mining efficiency of steeply inclined coal seams underground, and ensures safe production conditions.

Description

双电机驱动牵引部采煤机Coal shearer driven by double motors

技术领域technical field

本发明涉及一种滚筒式电牵引采煤机,尤其是一种适用于煤矿急倾斜煤层开采的滚筒式电牵引采煤机。The invention relates to a drum type electric traction coal shearer, in particular to a drum type electric traction coal shearer suitable for mining steeply inclined coal seams in coal mines.

背景技术Background technique

煤矿急倾斜煤层开采一般采用滚筒式电牵引采煤机。现有滚筒式电牵引采煤机通常在中间箱两侧各设置一个牵引部,每个牵引部各设置一个电机,通过电机驱动保证采煤机的正常行走。但是考虑到我国地质构造比较复杂,急倾斜煤层的开采比较困难,单电机驱动牵引部的动力不足,实现机械化难度大,危险系数大、采掘效率低、工作环境恶劣,许多急倾斜煤层由于技术原因未能得到有效、安全地开采和利用。现有滚筒式电牵引采煤机牵引部的布置方式难以解决急倾斜煤层牵引动力不足的问题,急倾斜煤层的安全生产难以保证。因此,需要研制一种新型急倾斜煤层滚筒式电牵引采煤机。Drum-type electric traction shearers are generally used for mining steeply inclined coal seams in coal mines. The existing drum-type electric traction shearer is usually provided with a traction section on both sides of the middle box, and each traction section is provided with a motor, which ensures the normal running of the shearer through the motor drive. However, considering that the geological structure of our country is relatively complex, the mining of steeply inclined coal seams is relatively difficult, the power of the traction part driven by a single motor is insufficient, it is difficult to realize mechanization, the risk factor is large, the mining efficiency is low, and the working environment is harsh. Many steeply inclined coal seams are due to technical reasons Failed to be effectively and safely mined and utilized. The layout of the traction section of the existing drum electric traction shearer is difficult to solve the problem of insufficient traction power in steeply inclined coal seams, and it is difficult to guarantee safe production in steeply inclined coal seams. Therefore, it is necessary to develop a new type of sharply inclined coal seam drum type electric traction shearer.

发明内容Contents of the invention

发明目的:本发明的目的是提供一种双电机驱动牵引部采煤机,以解决现有滚筒式电牵引采煤机存在的牵引动力不足的问题。Purpose of the invention: The purpose of the invention is to provide a double-motor-driven traction shearer to solve the problem of insufficient traction power in the existing drum-type electric traction shearer.

为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种双电机驱动牵引部采煤机,包括左截割部、左牵引部、中间箱、右牵引部和右截割部,所述左牵引部和右牵引部分别设置在中间箱的两侧,左牵引部包括左固定箱和左行走箱,右牵引部包括右固定箱和右行走箱,所述左截割部连接左固定箱,所述右截割部连接右固定箱;所述左固定箱包括固定箱壳体,所述固定箱壳体内设有第一电机、第二电机和牵引减速箱,所述第一电机和第二电机分别连接第一电机齿轮轴和第二电机齿轮轴,所述第一电机齿轮轴和第二电机齿轮轴之间设置中间齿轮轴,所述中间齿轮轴分别与第一电机齿轮轴和第二电机齿轮轴连接,所述牵引减速箱的输入轴连接第二电机齿轮轴,牵引减速箱的输出轴通过行星齿轮机构连接左行走箱的行走轮;所述右固定箱与左固定箱的结构相同且对称。A coal shearer driven by double motors, including a left cutting part, a left pulling part, a middle box, a right pulling part and a right cutting part, and the left pulling part and the right pulling part are respectively arranged on both sides of the middle box , the left traction part includes a left fixed box and a left travel box, the right traction part includes a right fixed box and a right travel box, the left cutting part is connected to the left fixed box, and the right cutting part is connected to the right fixed box; the left The fixed box includes a fixed box housing, and the first motor, the second motor and the traction reduction box are arranged in the fixed box housing, and the first motor and the second motor are respectively connected to the gear shaft of the first motor and the gear shaft of the second motor , an intermediate gear shaft is arranged between the first motor gear shaft and the second motor gear shaft, the intermediate gear shafts are respectively connected to the first motor gear shaft and the second motor gear shaft, and the input shaft of the traction reduction box is connected to The second motor gear shaft, the output shaft of the traction reduction box is connected to the walking wheel of the left traveling box through a planetary gear mechanism; the structure of the right fixed box and the left fixed box is identical and symmetrical.

在本发明中,进一步的,所述固定箱壳体靠近中间箱的一侧设有定位块。In the present invention, further, a positioning block is provided on a side of the fixed box shell close to the middle box.

在本发明中,进一步的,所述右固定箱与左截割部之间以及右固定箱与右截割部之间均为铰接。In the present invention, further, both the right fixed box and the left cutting part and the right fixed box and the right cutting part are hinged.

在本发明中,进一步的,所述左固定箱与左行走箱之间、右固定箱与右行走箱之间、左固定箱与中间箱之间以及右固定箱与中间箱之间均通过液压螺母和高强度螺栓固定连接。In the present invention, further, between the left fixed box and the left traveling box, between the right fixed box and the right traveling box, between the left fixed box and the middle box, and between the right fixed box and the middle box are all hydraulically Nuts and high-strength bolts securely connect.

在本发明中,进一步的,所述中间齿轮轴包括中间传动轴,所述中间传动轴上设有O形圈一、垫、轴承、弹性挡圈和O形圈二,所述轴承上设有齿轮。In the present invention, further, the intermediate gear shaft includes an intermediate transmission shaft, an O-ring 1, a pad, a bearing, a circlip and an O-ring 2 are provided on the intermediate transmission shaft, and an O-ring 2 is provided on the bearing. gear.

有益效果:(1)本发明提出的双电机驱动牵引部采煤机采用双电机同步驱动的方式,双电机通过中间齿轮轴将动力合流,牵引力较大,解决了工作面倾角不大于60°的急倾斜煤层的机械化开采问题,能够满足井下急倾斜煤层的开采需求,提高了井下急倾斜煤层的开采效率,保障了安全生产条件;(2)牵引减速箱自成独立部分,结构简单紧凑,便于安装、拆卸;(3)本发明采用防爆电机驱动,满足井下防爆要求,可靠性高。Beneficial effects: (1) The dual-motor driven traction section coal shearer proposed by the present invention adopts the dual-motor synchronous drive mode, and the dual motors combine the power through the intermediate gear shaft, and the traction force is relatively large, which solves the problem that the inclination angle of the working face is not greater than 60° The mechanized mining of steeply inclined coal seams can meet the mining needs of underground steeply inclined coal seams, improve the mining efficiency of underground steeply inclined coal seams, and ensure safe production conditions; (2) The traction gearbox is an independent part with a simple and compact structure, which is convenient Installation and disassembly; (3) The invention is driven by an explosion-proof motor, which meets the underground explosion-proof requirements and has high reliability.

附图说明Description of drawings

图1是本发明的双电机驱动牵引部采煤机的整机结构图;Fig. 1 is the complete machine structural diagram of the coal shearer driven by double motors of the present invention;

图2是本发明的双电机驱动牵引部采煤机的左固定箱的剖分图。Fig. 2 is an exploded view of the left fixed box of the dual-motor-driven traction shearer of the present invention.

图3是本发明的双电机驱动牵引部采煤机的中间齿轮轴的剖分图。Fig. 3 is an exploded view of the intermediate gear shaft of the dual-motor-driven traction shearer of the present invention.

图中:1、左截割部;2-1、左固定箱;2-1-1、固定箱壳体;2-1-2、定位块;2-1-3、第一电机齿轮轴;2-1-4、中间齿轮轴;2-1-4-1、中间传动轴;2-1-4-2、O形圈一;2-1-4-3、垫;2-1-4-4、轴承;2-1-4-5、弹性挡圈;2-1-4-6、齿轮;2-1-4-7、O形圈二;2-1-5、第一电机;2-1-6、第二电机齿轮轴;2-1-7、第二电机;2-1-8、牵引减速箱;2-1-9、行星齿轮机构;2-2、左行走箱;3、中间箱;4-1、右固定箱;4-2、右行走箱;5、右截割部。In the figure: 1, left cutting part; 2-1, left fixed box; 2-1-1, fixed box shell; 2-1-2, positioning block; 2-1-3, first motor gear shaft; 2-1-4, intermediate gear shaft; 2-1-4-1, intermediate transmission shaft; 2-1-4-2, O-ring one; 2-1-4-3, pad; 2-1-4 -4, bearing; 2-1-4-5, circlip; 2-1-4-6, gear; 2-1-4-7, O-ring two; 2-1-5, first motor; 2-1-6, the gear shaft of the second motor; 2-1-7, the second motor; 2-1-8, the traction reduction box; 2-1-9, the planetary gear mechanism; 2-2, the left travel box; 3. Middle box; 4-1, Right fixed box; 4-2, Right traveling box; 5, Right cutting part.

具体实施方式:Detailed ways:

下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.

如图1至3所示,本发明的双电机驱动牵引部采煤机包括左截割部1、左牵引部、中间箱3、右牵引部和右截割部5。As shown in FIGS. 1 to 3 , the double-motor-driven drawing section coal shearer of the present invention includes a left cutting section 1 , a left drawing section, a middle box 3 , a right drawing section and a right cutting section 5 .

所述左牵引部和右牵引部分别设置在中间箱3的左、右两侧,左牵引部包括左固定箱2-1和左行走箱2-2,右牵引部包括右固定箱4-1和右行走箱4-2。左固定箱2-1的左端与左截割部1的右端之间以及右固定箱4-1的右端与右截割部5的左端之间均为铰接。左固定箱2-1的底部与左行走箱2-2的上端之间、右固定箱4-1的底部与右行走箱4-2的上端之间、左固定箱2-1的右端与中间箱3的左端之间以及右固定箱4-1的左端与中间箱3的右端之间均通过液压螺母和高强度螺栓固定连接。The left traction part and the right traction part are respectively arranged on the left and right sides of the middle box 3, the left traction part comprises a left fixed box 2-1 and a left travel box 2-2, and the right traction part comprises a right fixed box 4-1 And right walk box 4-2. Both the left end of the left fixed box 2-1 and the right end of the left cutting part 1 and the right end of the right fixed box 4-1 and the left end of the right cutting part 5 are hinged. Between the bottom of the left fixed box 2-1 and the upper end of the left traveling box 2-2, between the bottom of the right fixed box 4-1 and the upper end of the right traveling box 4-2, between the right end and the middle of the left fixed box 2-1 Between the left end of case 3 and between the left end of right fixed case 4-1 and the right end of middle case 3 all are fixedly connected by hydraulic nut and high-strength bolt.

所述左行走箱2-2包括固定箱壳体2-1-1。固定箱壳体2-1-1靠近中间箱3的右侧设有两个定位块2-1-2,该定位块在左牵引部右固定箱4-1与中间箱3连接时起定位作用。固定箱壳体2-1-1内设有第一电机2-1-5、第二电机2-1-7和牵引减速箱2-1-8,第一电机2-1-5和第二电机2-1-7均采用防爆电机。第一电机2-1-5和第二电机2-1-7分别通过渐开线花键连接第一电机齿轮轴2-1-3和第二电机齿轮轴2-1-6,在第一电机齿轮轴2-1-3和第二电机齿轮轴2-1-6的中间设置中间齿轮轴2-1-4。中间齿轮轴2-1-4包括中间传动轴2-1-4-1,在中间传动轴2-1-4-1上设有O形圈一2-1-4-2、垫2-1-4-3、轴承2-1-4-4、弹性挡圈2-1-4-5和O形圈二2-1-4-7,在轴承2-1-4-4上设置齿轮2-1-4-6,齿轮2-1-4-6分别与第一电机齿轮轴2-1-3和第二电机齿轮轴2-1-6上的齿轮相啮合,中间传动轴2-1-4-1通过齿轮2-1-4-6分别与第一电机齿轮轴2-1-3和第二电机齿轮轴2-1-6连接,实现第一电机2-1-5和第二电机2-1-7的动力合流。牵引减速箱2-1-8采用可拆卸的独立式箱体结构,牵引减速箱2-1-8的输入轴连接第二电机齿轮轴2-1-6,牵引减速箱2-1-8的输出轴通过行星齿轮机构2-1-9连接左行走箱2-2的行走轮。所述右行走箱4-2与左行走箱2-2的结构相同且对称。The left travel box 2-2 includes a fixed box housing 2-1-1. The fixed box housing 2-1-1 is provided with two positioning blocks 2-1-2 near the right side of the middle box 3, and the positioning blocks play a positioning role when the left traction part, the right fixed box 4-1, and the middle box 3 are connected. . The fixed box housing 2-1-1 is provided with the first motor 2-1-5, the second motor 2-1-7 and the traction reduction box 2-1-8, the first motor 2-1-5 and the second The motors 2-1-7 all adopt explosion-proof motors. The first motor 2-1-5 and the second motor 2-1-7 are respectively connected to the first motor gear shaft 2-1-3 and the second motor gear shaft 2-1-6 by involute splines, in the first An intermediate gear shaft 2-1-4 is arranged in the middle of the motor gear shaft 2-1-3 and the second motor gear shaft 2-1-6. Intermediate gear shaft 2-1-4 comprises intermediate transmission shaft 2-1-4-1, is provided with O-ring-2-1-4-2, pad 2-1 on intermediate transmission shaft 2-1-4-1 -4-3, bearing 2-1-4-4, circlip 2-1-4-5 and O-ring two 2-1-4-7, set gear 2 on bearing 2-1-4-4 -1-4-6, the gears 2-1-4-6 mesh with the gears on the first motor gear shaft 2-1-3 and the second motor gear shaft 2-1-6 respectively, and the intermediate transmission shaft 2-1 -4-1 is respectively connected with the first motor gear shaft 2-1-3 and the second motor gear shaft 2-1-6 through the gear 2-1-4-6 to realize the first motor 2-1-5 and the second The power confluence of motor 2-1-7. The traction reduction box 2-1-8 adopts a detachable independent box structure, the input shaft of the traction reduction box 2-1-8 is connected to the second motor gear shaft 2-1-6, and the traction reduction box 2-1-8 Output shaft connects the walking wheel of left traveling case 2-2 by planetary gear mechanism 2-1-9. The structure of described right traveling case 4-2 and left traveling case 2-2 is identical and symmetrical.

本发明提出的双电机驱动牵引部采煤机采用双电机同步驱动的方式,可增大牵引力,在进行工作面倾角不大于60°的急倾斜煤层的开采时,第一电机2-1-5、第二电机2-1-7通过第一电机齿轮轴2-1-3、中间齿轮轴2-1-4、第二电机齿轮轴2-1-6实现动力的合流,动力通过牵引减速箱2-1-8和行星齿轮机构2-1-9传递到行走箱2-2的行走轮,通过行走轮和销排的啮合传动,实现采煤机沿销排的行走。The dual-motor driven traction part coal shearer proposed by the present invention adopts the synchronous drive mode of dual motors, which can increase the traction force. , The second motor 2-1-7 realizes the confluence of power through the first motor gear shaft 2-1-3, the intermediate gear shaft 2-1-4, and the second motor gear shaft 2-1-6, and the power passes through the traction reduction box 2-1-8 and the planetary gear mechanism 2-1-9 are delivered to the traveling wheels of the traveling case 2-2, and through the meshing transmission of the traveling wheels and the pin row, the walking of the shearer along the pin row is realized.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present invention. It should be regarded as the protection scope of the present invention.

Claims (3)

1.一种双电机驱动牵引部采煤机,包括左截割部(1)、左牵引部、中间箱(3)、右牵引部和右截割部(5),所述左牵引部和右牵引部分别设置在中间箱(3)的两侧,左牵引部包括左固定箱(2-1)和左行走箱(2-2),右牵引部包括右固定箱(4-1)和右行走箱(4-2),所述左截割部(1)连接左固定箱(2-1),所述右截割部(5)连接右固定箱(4-1);其特征在于:所述左固定箱(2-1)包括固定箱壳体(2-1-1),所述固定箱壳体(2-1-1)靠近中间箱(3)的一侧设有定位块(2-1-2);所述固定箱壳体(2-1-1)内设有第一电机(2-1-5)、第二电机(2-1-7)和牵引减速箱(2-1-8),所述第一电机(2-1-5)和第二电机(2-1-7)分别连接第一电机齿轮轴(2-1-3)和第二电机齿轮轴(2-1-6),所述第一电机齿轮轴(2-1-3)和第二电机齿轮轴(2-1-6)之间设置中间齿轮轴(2-1-4),所述中间齿轮轴(2-1-4)分别与第一电机齿轮轴(2-1-3)和第二电机齿轮轴(2-1-6)连接,所述牵引减速箱(2-1-8)的输入轴连接第二电机齿轮轴(2-1-6),牵引减速箱(2-1-8)的输出轴通过行星齿轮机构(2-1-9)连接左行走箱(2-2)的行走轮;所述右固定箱(4-1)与左固定箱(2-1)的结构相同且对称;所述左固定箱(2-1)与左行走箱(2-2)之间、右固定箱(4-1)与右行走箱(4-2)之间、左固定箱(2-1)与中间箱(3)之间以及右固定箱(4-1)与中间箱(3)之间均通过液压螺母和高强度螺栓固定连接。1. A double-motor driven traction section coal shearer comprises a left cutting section (1), a left traction section, an intermediate box (3), a right traction section and a right cutting section (5), and the left traction section and The right traction part is respectively arranged on both sides of the middle box (3), the left traction part comprises the left fixed box (2-1) and the left travel box (2-2), and the right traction part comprises the right fixed box (4-1) and The right travel box (4-2), the left cutting part (1) is connected to the left fixed box (2-1), and the right cutting part (5) is connected to the right fixed box (4-1); it is characterized in that : the left fixed box (2-1) comprises a fixed box shell (2-1-1), and the side of the fixed box shell (2-1-1) near the middle box (3) is provided with a positioning block (2-1-2); The first motor (2-1-5), the second motor (2-1-7) and the traction reduction box ( 2-1-8), the first motor (2-1-5) and the second motor (2-1-7) are respectively connected to the first motor gear shaft (2-1-3) and the second motor gear shaft (2-1-6), an intermediate gear shaft (2-1-4) is arranged between the first motor gear shaft (2-1-3) and the second motor gear shaft (2-1-6), so The intermediate gear shaft (2-1-4) is respectively connected with the first motor gear shaft (2-1-3) and the second motor gear shaft (2-1-6), and the traction reduction box (2-1- 8) The input shaft is connected to the second motor gear shaft (2-1-6), and the output shaft of the traction reduction box (2-1-8) is connected to the left traveling box (2-1-8) through the planetary gear mechanism (2-1-9). 2) the walking wheel; the structure of the right fixed box (4-1) and the left fixed box (2-1) is the same and symmetrical; the left fixed box (2-1) and the left walking box (2-2) between, between the right fixed box (4-1) and the right travel box (4-2), between the left fixed box (2-1) and the middle box (3) and between the right fixed box (4-1) and the middle The boxes (3) are fixedly connected by hydraulic nuts and high-strength bolts. 2.根据权利要求1所示的一种双电机驱动牵引部采煤机,其特征在于:所述右固定箱(4-1)与左截割部(1)之间以及右固定箱(4-1)与右截割部(5)之间均为铰接。2. A coal shearer driven by a double motor driving traction part according to claim 1, characterized in that: between the right fixed box (4-1) and the left cutting part (1) and the right fixed box (4-1) -1) and the right cutting part (5) are hinged. 3.根据权利要求1所述的一种双电机驱动牵引部采煤机,其特征在于:所述中间齿轮轴(2-1-4)包括中间传动轴(2-1-4-1),所述中间传动轴(2-1-4-1)上设有O形圈一(2-1-4-2)、垫(2-1-4-3)、轴承(2-1-4-4)、弹性挡圈(2-1-4-5)和O形圈二(2-1-4-7),所述轴承(2-1-4-4)上设有齿轮(2-1-4-6)。3. A coal shearer driven by a double motor according to claim 1, characterized in that: the intermediate gear shaft (2-1-4) includes an intermediate transmission shaft (2-1-4-1), The intermediate transmission shaft (2-1-4-1) is provided with an O-ring (2-1-4-2), a pad (2-1-4-3), a bearing (2-1-4- 4), circlip (2-1-4-5) and O-ring two (2-1-4-7), the bearing (2-1-4-4) is provided with a gear (2-1 -4-6).
CN201310069976.XA 2013-03-06 2013-03-06 Coal mining machine with double motor driving traction part Expired - Fee Related CN103174415B (en)

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