CN103172194B - Process for realizing manganese-containing wastewater recycling - Google Patents

Process for realizing manganese-containing wastewater recycling Download PDF

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CN103172194B
CN103172194B CN201110444733.0A CN201110444733A CN103172194B CN 103172194 B CN103172194 B CN 103172194B CN 201110444733 A CN201110444733 A CN 201110444733A CN 103172194 B CN103172194 B CN 103172194B
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water
waste water
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CN103172194A (en
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宋宝华
朱彤
杨鹤峰
王军芳
张翔宇
李萌
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Beijing Fusion Environmental Protection Co ltd
CECEP LIUHE TALROAD ENVIRONMENTAL TECHNOLOGY CO LTD
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Cecep Liuhe Talroad Environmental Technology Co Ltd
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Abstract

The invention discloses a process for realizing manganese-containing wastewater recycling. The process comprises an ultra-filtration unit, a nano-filtration unit, a reverse osmosis unit and an ammonia removal unit and comprises the following steps of: taking the manganese-containing wastewater to the ultra-filtration unit through a lift pump and a filter, taking the ultra-filtration concentration water to the ammonia removal unit for further treatment, taking the fresh water into a primary nano-filtration unit to circulate to generate qualified manganese-containing slurry for realizing the recycling, taking the fresh water into a reverse osmosis system after the primary nano-filtration fresh water is taken into a secondary nano-filtration unit for further separation so as to further remove the manganese and ammonium ions contained in the wastewater certainly, returning the secondary nano-filtration concentration water to the primary nano-filtration circular process, discharging water through the reverse osmosis unit to further remove the ammonium ions by the ammonia removal unit, thus ensuring that the drainage is superior to the primary standard in the fourth table of Comprehensive Sewage Discharge Standard (GB8978-1996). The process for realizing manganese-containing wastewater recycling provided by the invention has the advantages of realizing the manganese-containing wastewater recycling and generating qualified manganese sulfate slurry and struvite slow-release fertilizer in high concentration and is suitable for the recycling process of manganese-containing wastewater. Furthermore, the produced water can meet the standard discharged requirements.

Description

A kind of technique that realizes Mn-bearing waste water recycle
Technical field
The invention belongs to Treatment of Wastewater With Manganese and resource utilization recovery technology field, be particularly related to and utilize ultrafiltration, nanofiltration, reverse osmosis membrane combination, Mn-bearing waste water mn ion is processed up to standard, by the follow-up ammonia unit that removes, further remove ammonium radical ion in water, make its resource utilization generate struvite slow-release fertilizer, and reclaim containing the qualified slurries of manganese, realize the technique of Mn-bearing waste water recycle.
Background technology
In Meng China economy, there is very important strategic position, mainly as reductor and the sweetening agent in ironmaking and steelmaking process, and be used for alloying.China Shi Yige manganese ore big country, accounts for second place of the world.Manganese in Mn-bearing waste water, ammonium root plasma concentration is high, process difficulty up to standard, not only causes the pollution of surrounding environment, and affects the environmental image of enterprise.The existing treatment technology to Mn-bearing waste water is mainly and adopts iron reduction method and lime neutralisation to process it, but above-mentioned technology is not carried out resource utilization recovery to manganese element, ammonia nitrogen element.
Treatment of Wastewater With Manganese and resource utilization have following two kinds of techniques at present: the one, and adopt physical chemistry method (extraction, coagulating sedimentation) to process it, the 2nd, utilize biological method to process it.
Mono-kind of Chinese patent ZL200910040863 be take slag containing Mn and waste water and is prepared the method for manganous carbonate as raw material, adopt oxalic acid reduction Manganse Dioxide wherein, with hydrogen peroxide oxidation ferrous iron wherein, be that ferric iron forms precipitation of hydroxide, and with ammonia neutralization sulfuric acid wherein, by ammonium sulfide precipitation, remove heavy metal ion again, concentrate and obtain ammonium manganous sulfate crystallization; Ammonium manganous sulfate reacts and prepares manganous carbonate with bicarbonate of ammonia, can obtain ammonium sulfate simultaneously.
Chinese patent ZL200810143859 treatment method for manganese-containing wastewater biological agent, according to Manganese in Waste Water concentration, the ratio that is 0.2~1.2: 1 according to biotechnological formulation/manganese mass ratio under whipped state adds biotechnological formulation; Complex reaction 20~40 minutes, adds alkali regulation system pH value to 9~11, and stir hydrolysis reaction 20~60 minutes, then add flocculation agent according to the ratio of 2~6mg/L, precipitate and separate, supernatant liquor returns to use.
Above patent relates to processes Mn-bearing waste water technical matters, carries out materialization or bioid reaction on the basis of adding medicament, obtains supernatant liquor and discharges or return technique use, and manganese element reacts with medicament and generates manganese salt, is back to production technique.But the manganese salt concn in the uncontrollable recovery slurries of above patent, and must under the condition of adding medicament, obtain manganese salt, being difficult to accomplish not need to add medicament, the qualified slurries that can generate different concns are back to production.
Summary of the invention
The object of the invention is, design a kind of technique that realizes Mn-bearing waste water recycle, by Mn-bearing waste water by ultra filtration unit, nano-filtration unit, reverse osmosis units, except ammonia unit it being carried out to Treatment and recovery, mn ion in Mn-bearing waste water is concentrated by film unit, make qualified slurries, be back to production, and produce the product water be strict in primary standard in sewage drainage standard and can be back to production technique as process water, realize Mn-bearing waste water recycle; And except ammonia unit, further remove ammonium radical ion by follow-up, reach the synchronous object realizing of wastewater treatment and resource utilization.
For achieving the above object, technical scheme of the present invention is a kind of technique that realizes Mn-bearing waste water recycle, comprises ultra filtration unit, nano-filtration unit, reverse osmosis units, removes ammonia unit, and its concrete operation is:
(1) ultra filtration unit: Mn-bearing waste water is delivered to deep bed filter or sand filtration strainer by lift pump, remove the suspended substance (SS) in waste water, with protection subsequent ultrafiltration membrane module, use safety, enter ultra filtration unit, after ultrafiltration, fresh water enters nano-filtration unit (being manganous sulfate recovery process), and dense water returns to further processing except ammonia unit;
(2) nano-filtration unit: adopt secondary nanofiltration series connection, after ultrafiltration, fresh water enters nano-filtration unit, by pipeline, circulate and hold back the manganous sulfate of waste water, improve in the dense water of nanofiltration containing manganese ion concentration, make the qualified slurries of 10000-36000mg/L different concns, return and use in production system, secondary nano-filtration unit can be useed security system as, to assist the requirement that guarantees to realize the qualified slurries of different concns;
(3) reverse osmosis units: in the fresh water that nano-filtration unit produces, manganese ion concentration does not reach emission request, enter follow-up reverse osmosis units and further remove mn ion and the ammonium radical ion in nano-filtration unit fresh water, make mn ion qualified discharge, and hold back a part of ammonium radical ion;
(4) except ammonia unit: hold back on the basis of removing most ammonium radical ions at reverse osmosis units, add SODIUM PHOSPHATE, MONOBASIC, make the magnesium ion in ammonium radical ion and waste water form magnesium ammonium phosphate sediment, be that struvite dilution is fertile, water outlet continues to take chlorination oxidation removal, thereby ammonia nitrogen is oxidized to nitrogen, from waste water, removes; And in rear end, establish diatomite adsorption device, residual ammonium root in Adsorption waste water, guarantees the recovery up to standard of water outlet ammonium radical ion or discharge.
A kind of technique that realizes Mn-bearing waste water recycle as above, its ultra filtration unit adopts some the ultra-filtration membranes of filling hollow fiber ultrafiltration membrane material to form, and the quantity of ultra-filtration membrane and model can arrange according to the different treatment water yield.
A kind of technique that realizes Mn-bearing waste water recycle as above, its nano-filtration unit adopts the nanofiltration membrane of some same model of the two poles of the earth filled high polymer nanofiltration membrane material to form, and quantity and the model of nanofiltration membrane can arrange according to the different treatment water yield in every grade.
A kind of technique that realizes Mn-bearing waste water recycle as above, its reverse osmosis units adopts some reverse osmosis membranes of filled high polymer material (as acetic acid acid cellulose and aromatic polyamides class) to form, and the quantity of reverse osmosis membrane and model can arrange according to the different treatment water yield.
A kind of technique that realizes Mn-bearing waste water recycle as above, it adds after medicament generation struvite precipitation except ammonia unit adopts, and supernatant liquor flows into rear end diatomite adsorption device and processes.
Positively effect of the present invention is, realize the processing of Mn-bearing waste water and reclaim manganese process for reclaiming and synchronize and carry out with ammonium radical ion Transformatin, reduced the difficulty of subsequent disposal ammonium radical ion, make ammonium radical ion realize resource utilization, generate struvite slow-release fertilizer, technique is produced water and is far smaller than primary standard in < < integrated wastewater discharge standard > >, produce containing manganese concentration at the qualified slurries direct reuse of 10000mg/L-36000mg/L in production technique, realized the recycle of Mn-bearing waste water, Treatment of Wastewater With Manganese and resource technology frontier have been opened up.The present invention is applicable to Mn-bearing waste water utilization process.
Accompanying drawing explanation
Fig. 1 is a kind of process flow sheet of realizing Mn-bearing waste water recycle of the present invention
In figure, 1-strainer, 2-ultra filtration unit, 3-ultrafiltration fresh-water tank, 4-one-level nano-filtration unit, 5-secondary nano-filtration unit, the qualified slurry tank of 6-, 7-nanofiltration fresh-water tank, 8-reverse osmosis units, 9-is except ammonia unit, 10-struvite slow-release fertilizer, 11-diatomite adsorption device, 12-Mn-bearing waste water, 13-draining, the qualified slurries of 14-
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, a kind of technique that realizes Mn-bearing waste water recycle, by ultra filtration unit, two-stage nano-filtration unit, reverse osmosis units, except ammonia unit forms, its concrete operation is:
1. ultra filtration unit: Mn-bearing waste water (12) is squeezed into strainer (1) through lift pump; with the suspended substance (SS) in waste water in removing; protection subsequent ultrafiltration unit (2) is used safety; operate in to be less than under 0.3MPa pressure and carry out; after ultrafiltration, freshet is to ultrafiltration fresh-water tank (3), and dense water is to further processing except ammonia unit (9).
2. nano-filtration unit: waste water is promoted to one-level nano-filtration unit (4) by ultrafiltration fresh-water tank (3) through topping-up pump, the dense water producing through one-level nano-filtration unit (4) enters qualified slurry tank (6), working pressure is at 1.0-3.0MPa, final qualified slurries (14) are back to electrolytic manganese production technique, the rear fresh water of one-level nano-filtration unit (4) enters secondary nano-filtration unit (5) and continues to hold back mn ion and ammonium radical ion, produce freshet to nanofiltration fresh-water tank (7), concentrate recirculation is concentrated again to one-level nano-filtration unit (4).
3. reverse osmosis units: waste water is flow to the reverse osmosis units (8) that salt clearance is reached to 99% through topping-up pump by nanofiltration fresh-water tank (7), continue to remove mn ion and the ammonium radical ion containing in fresh water after secondary nano-filtration unit (5) is processed, dense water returns to nanofiltration fresh-water tank (7).
4. except ammonia unit: the fresh water that reverse osmosis units (8) produces continues to enter except ammonia unit (9).At reverse osmosis units (8), hold back on the basis of removing a part of ammonium radical ion, except adopting, ammonia unit (9) adds SODIUM PHOSPHATE, MONOBASIC, make the magnesium ion in ammonium radical ion and waste water form magnesium ammonium phosphate sediment under pH8-9.5, reaction times 30-90min, sedimentation time 30-90min condition, it is struvite damping fluid, water outlet continues to take chlorination oxidation removal, thereby ammonia nitrogen is oxidized to nitrogen, from waste water, removes; And in rear end, establish diatomite adsorption device (11), residual ammonium root in Adsorption waste water, guarantees that draining/reuse water (13) ammonium radical ion is up to standard.
Case study on implementation one is Treatment of Wastewater With Manganese amount 500m 3/ d, in Mn-bearing waste water, mn ion content is 1500-2000mg/L, ammonia nitrogen is 2000mg/L, adopt as above-mentioned treatment process, pass through ultra filtration unit, nano-filtration unit, reverse osmosis units, remove ammonia unit, after processing, containing manganese concentrated solution, be that in qualified slurries, manganous sulfate ionic concn is 10000-36000mg/L, draining is better than the primary standard in < < integrated wastewater discharge standard > > (GB8978-1996) table 4, be total manganese≤0.5mg/L, ammonia nitrogen≤10mg/L, SS≤60mg/L.
Case study on implementation two is Treatment of Wastewater With Manganese amount 1200m 3/ d, in Mn-bearing waste water, mn ion content is 300-400mg/L, ammonia nitrogen is 2000mg/L, adopt as above-mentioned treatment process, pass through ultra filtration unit, nano-filtration unit, reverse osmosis units, remove ammonia unit, more than reaching 10000mg/L containing manganous sulfate ionic concn in manganese concentrated solution after processing, draining reaches the primary standard in < < integrated wastewater discharge standard > > (GB8978-1996) table 4, be total manganese≤2mg/L, SS≤70mg/L, COD < 100mg/l.

Claims (5)

1. realize a technique for Mn-bearing waste water recycle, by ultra filtration unit, nano-filtration unit, reverse osmosis units, except ammonia unit forms, it is characterized in that:
Mn-bearing waste water in ultra filtration unit (12) is squeezed into strainer (1) through lift pump, with the suspended substance in waste water in removing, protection subsequent ultrafiltration unit (2) is used safety, operate in to be less than under 0.3MPa pressure and carry out, after ultrafiltration, freshet is to ultrafiltration fresh-water tank (3), and dense water together enters follow-up nano-filtration unit with Mn-bearing waste water (12) before returning to lift pump;
In nano-filtration unit, waste water is promoted to one-level nano-filtration unit (4) by ultrafiltration fresh-water tank (3) through topping-up pump, the dense water producing through one-level nano-filtration unit (4) enters qualified slurry tank (6), working pressure is at 1.0-3.0MPa, final qualified slurries (14) are back to electrolytic manganese production technique, the rear fresh water of one-level nano-filtration unit (4) enters secondary nano-filtration unit (5) and continues to hold back mn ion and ammonium radical ion, produce freshet to nanofiltration fresh-water tank (7), concentrate recirculation is concentrated again to one-level nano-filtration unit (4);
Waste water is flow to the reverse osmosis units (8) that salt clearance is reached to 99% through topping-up pump by nanofiltration fresh-water tank (7), continue to remove mn ion and the ammonium radical ion containing in fresh water after secondary nano-filtration unit (5) is processed, dense water returns to nanofiltration fresh-water tank (7);
The fresh water that reverse osmosis units (8) produces continues to enter except ammonia unit (9), except adopting, ammonia unit adds SODIUM PHOSPHATE, MONOBASIC, make the magnesium ion in ammonium radical ion and waste water form magnesium ammonium phosphate sediment under pH8-9.5, reaction times 30-90min, sedimentation time 30-90min condition, it is struvite damping fluid, water outlet continues to take chlorination oxidation removal, thereby ammonia nitrogen is oxidized to nitrogen, from waste water, removes; And in rear end, establish diatomite adsorption device (11), residual ammonium root in Adsorption waste water, guarantees that draining (13) ammonium radical ion is up to standard.
2. a kind of technique that realizes Mn-bearing waste water recycle as claimed in claim 1, is characterized in that, ultra filtration unit (2) core department adopts by the ultra-filtration membrane of filling hollow fiber ultrafiltration membrane material and forms.
3. a kind of technique that realizes Mn-bearing waste water recycle as claimed in claim 1, is characterized in that, the nanofiltration membrane of one-level nano-filtration unit (4) and employing the two poles of the earth, secondary nano-filtration unit (5) core filled high polymer nanofiltration membrane material forms.
4. a kind of technique that realizes Mn-bearing waste water recycle as claimed in claim 1, is characterized in that, reverse osmosis units (8) adopts the reverse osmosis membrane of filled high polymer material to form.
5. a kind of technique that realizes Mn-bearing waste water recycle as claimed in claim 1, is characterized in that, except ammonia unit (9) adopts, adds after medicament generation struvite slow-release fertilizer precipitation, and supernatant liquor flows into rear end diatomite adsorption device (11) and processes.
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CN104710032A (en) * 2013-12-16 2015-06-17 中节能六合天融环保科技有限公司 Resource process suitable for manganese-containing wastewater in electrolytic manganese production process
CN104176857B (en) * 2014-09-12 2016-06-01 上海三夫工程技术有限公司 The treatment process of Mn-bearing waste water in wet method electrolysis manganese production process
CN107324516A (en) * 2017-06-29 2017-11-07 广州市金强工贸发展有限公司 A kind of sewage treatment process
CN107381847A (en) * 2017-06-29 2017-11-24 广州市金强工贸发展有限公司 A kind of effluent cycle handling process capable of washing
CN109321944A (en) * 2018-11-22 2019-02-12 云南创磷业技术有限公司 A kind of method of electrolytic manganese by-product waste residue comprehensive utilization
CN109851084B (en) * 2018-12-19 2022-01-25 自然资源部天津海水淡化与综合利用研究所 Resourceful treatment method for reducing content of ammonia nitrogen, calcium and magnesium ions in manganese-containing wastewater
CN111362471A (en) * 2020-04-17 2020-07-03 莱特莱德(北京)环境技术股份有限公司 Device for removing sodium sulfate in coal chemical industry byproduct sodium chloride saturated solution
CN112553481A (en) * 2020-12-11 2021-03-26 中南大学 Production method of electrolytic manganese
CN112742345A (en) * 2020-12-29 2021-05-04 广西风向标环保科技有限公司 Wastewater dephosphorization and denitrification treatment method of modified diatomite

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