CN103170834B - A kind of bolt and nut automatic assembling - Google Patents

A kind of bolt and nut automatic assembling Download PDF

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Publication number
CN103170834B
CN103170834B CN201310099682.1A CN201310099682A CN103170834B CN 103170834 B CN103170834 B CN 103170834B CN 201310099682 A CN201310099682 A CN 201310099682A CN 103170834 B CN103170834 B CN 103170834B
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China
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nut
bolt
bolts
nuts
automatic assembly
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CN103170834A (en
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洪军
李继强
周强
刘西营
梁红军
宋维庭
仵宗生
杨鹏
马欣
徐国强
王成全
刘宗杰
孙传蒙
李斌
陈硕
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Jining Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Jining Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Abstract

本发明涉及一种螺栓螺母自动组装机,包括:螺栓转向滑道、螺栓输送装置、螺栓夹紧装置、调整装置、螺母上料器、螺母推进装置、螺母旋拧工作头装置、机架和电气控制系统;其中,螺栓转向滑道将定向的螺栓送至螺栓输送装置,并由螺栓输送装置逐一送出至螺栓夹紧装置,螺栓在螺栓夹紧装置中被定位夹紧;螺母上料器将螺母定向后经滑道送至螺母推进装置,由螺母推进装置逐一放出并推入螺母旋拧工作头装置,螺母旋拧工作头装置使螺母旋转并将其推向被定位夹紧的螺栓,螺母与螺栓旋拧在一起,完成自动组装。本发明的螺栓螺母自动组装机可靠性高、成本低廉、结构简单,实现螺栓螺母自动组装,克服了人工装配生产效率低下、劳动强度高、以及组装不到位、表面磕碰等问题。

The invention relates to an automatic assembly machine for bolts and nuts. Control system; wherein, the bolt turning slideway sends the oriented bolts to the bolt conveying device, and the bolt conveying device sends them to the bolt clamping device one by one, and the bolts are positioned and clamped in the bolt clamping device; the nut feeder feeds the nuts After orientation, it is sent to the nut pushing device through the slideway, and the nut pushing device releases them one by one and pushes them into the nut screwing working head device. The nut screwing working head device makes the nut rotate and pushes it to the bolt that is positioned and clamped. The bolts are screwed together to complete the automatic assembly. The automatic assembly machine for bolts and nuts of the present invention has high reliability, low cost, and simple structure, realizes automatic assembly of bolts and nuts, and overcomes the problems of low production efficiency, high labor intensity, incomplete assembly, and bumps on the surface of manual assembly.

Description

一种螺栓螺母自动组装机Automatic assembly machine for bolts and nuts

技术领域technical field

本发明涉及一种用于组装螺栓螺母的专用设备,尤其指一种铁塔、护栏用螺栓螺母自动组装机。The invention relates to a special equipment for assembling bolts and nuts, in particular to an automatic bolt and nut assembly machine for iron towers and guardrails.

背景技术Background technique

螺栓与螺母是电力铁塔、高速公路护栏常用的部件,两者需要旋拧成一体作为其供货状态。Bolts and nuts are commonly used parts of power towers and highway guardrails, and the two need to be screwed into one as their delivery status.

目前螺栓与螺母的旋拧组装,主要还是依靠手工或简单工具(如电动扳手)来完成的。由于采用人工装配,生产效率低,劳动强度高,还经常出现组装不到位、表面磕碰等质量问题。随着经济的快速发展,需求量越来越多,对螺栓螺母组装的生产效率、质量、成本也提出了更高要求,而现有技术不能有效的解决这些问题。At present, the screwing and assembly of bolts and nuts is mainly done by hand or simple tools (such as electric wrench). Due to the manual assembly, the production efficiency is low, the labor intensity is high, and there are often quality problems such as improper assembly and surface bumps. With the rapid development of the economy, the demand is increasing, and higher requirements are put forward for the production efficiency, quality and cost of bolt and nut assembly, but the existing technology cannot effectively solve these problems.

发明内容Contents of the invention

本发明的发明目的在于提供一种可靠性高、成本低廉、结构简单的螺栓螺母自动组装机,实现螺栓螺母自动组装,克服现有人工装配生产效率低下、劳动强度高、以及组装不到位、表面磕碰等问题。The purpose of the present invention is to provide an automatic assembly machine for bolts and nuts with high reliability, low cost and simple structure, which can realize automatic assembly of bolts and nuts, and overcome the low production efficiency, high labor intensity, incomplete assembly and surface defects of existing manual assembly. Bump and other issues.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种螺栓螺母自动组装机,包括:螺栓转向滑道、螺栓输送装置、螺栓夹紧装置、螺母上料器、螺母推进装置、螺母旋拧工作头装置、机架和电气控制系统;其中,螺栓转向滑道将定向的螺栓送至螺栓输送装置,并由螺栓输送装置逐一送出至螺栓夹紧装置,螺栓在螺栓夹紧装置中被定位夹紧;螺母上料器将螺母定向后送至螺母推进装置,由螺母推进装置逐一放出并推入螺母旋拧工作头装置,螺母旋拧工作头装置使螺母旋转并将其推向被定位夹紧的螺栓,螺母与螺栓旋拧在一起,完成自动组装。An automatic assembly machine for bolts and nuts, comprising: a bolt turning slide, a bolt conveying device, a bolt clamping device, a nut feeder, a nut pushing device, a nut screwing working head device, a frame and an electrical control system; wherein, the bolt The steering slideway sends the oriented bolts to the bolt conveying device, and the bolts are sent to the bolt clamping device one by one by the bolt conveying device, and the bolts are positioned and clamped in the bolt clamping device; the nut feeder sends the nuts to the nut after orientation The device is released one by one by the nut pushing device and pushed into the nut screwing working head device. The nut screwing working head device rotates the nut and pushes it to the bolt that is positioned and clamped. The nut and the bolt are screwed together to complete the automatic assembly. .

附图说明Description of drawings

图1是本发明的螺栓螺母自动组装机的立体视图;Fig. 1 is the perspective view of the bolt and nut automatic assembly machine of the present invention;

图2是本发明的螺栓输送装置的立体视图;Fig. 2 is a perspective view of the bolt conveying device of the present invention;

图3是本发明的螺栓夹紧装置的立体视图;Fig. 3 is a perspective view of the bolt clamping device of the present invention;

图4是本发明的调整装置的立体视图;Fig. 4 is a perspective view of the adjusting device of the present invention;

图5是本发明的螺母推进装置的立体视图;Figure 5 is a perspective view of the nut driving device of the present invention;

图6是本发明的螺母旋拧工作头装置立体视图;Fig. 6 is a perspective view of the nut screwing working head device of the present invention;

附图中各标号所代表的部件如下:The parts represented by each label in the accompanying drawings are as follows:

1、螺栓转向滑道2、螺栓输送装置3、螺栓夹紧装置4、长度调整装置5、螺母上料器6、螺母推进装置7、螺母旋拧工作头装置8、机架9、电气控制系统21、输送气缸22、隔料板23、大端承料爪24、小端承料爪25、轴向定位板26、弹簧31、夹紧气缸32、夹紧座33、防转头41、箱体42、丝杠43、丝母44、光杠45、滑座46、手轮61、推进气缸62、推进板64、隔料气缸65、隔料器71、驱动电机72、连接座73、套筒扳头74、螺母储槽741、永久磁铁75、直线移动机构751、气缸752、气缸座753、导向杆754、滑座755、支承座1. Bolt turning slideway 2. Bolt conveying device 3. Bolt clamping device 4. Length adjustment device 5. Nut feeder 6. Nut pushing device 7. Nut screwing head device 8. Frame 9. Electric control system 21. Conveying cylinder 22, material partition plate 23, large end material receiving claw 24, small end material receiving claw 25, axial positioning plate 26, spring 31, clamping cylinder 32, clamping seat 33, anti-rotation head 41, box Body 42, lead screw 43, nut 44, feed rod 45, slide seat 46, hand wheel 61, propulsion cylinder 62, propulsion plate 64, spacer cylinder 65, spacer 71, drive motor 72, connection seat 73, cover Barrel wrench 74, nut storage tank 741, permanent magnet 75, linear movement mechanism 751, cylinder 752, cylinder seat 753, guide rod 754, sliding seat 755, support seat

具体实施方式detailed description

以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.

本发明包括螺栓转向滑道1、螺栓输送装置2、螺栓夹紧装置3、调整装置4、螺母上料器5、螺母推进装置6、螺母旋拧工作头7、机架8和电气控制系统9;其中,螺栓转向滑道1将螺栓上料器(图中未示出)定向的螺栓送至螺栓输送装置2,并由螺栓输送装置2逐一送出至螺栓夹紧装置3,螺栓在螺栓夹紧装置3中被定位夹紧;螺母上料器5将螺母定向后经滑道送至螺母推进装置6,螺母推进装置6设有隔料器65将螺母逐一放出,放出的螺母落入推进板62与螺母储槽74组成的空挡内,推进板62将螺母推入螺母旋拧工作头装置7,螺母旋拧工作头装置7使螺母旋转并将其推向被定位夹紧的螺栓,螺母与螺栓旋拧在一起,完成自动组装。The present invention includes a bolt turning slideway 1, a bolt conveying device 2, a bolt clamping device 3, an adjusting device 4, a nut feeder 5, a nut pushing device 6, a nut screwing head 7, a frame 8 and an electrical control system 9 Wherein, the bolt turning slideway 1 sends the bolts oriented by the bolt feeder (not shown in the figure) to the bolt conveying device 2, and is sent to the bolt clamping device 3 one by one by the bolt conveying device 2, and the bolts The device 3 is positioned and clamped; the nut feeder 5 orients the nuts and sends them to the nut propulsion device 6 through the slideway. The nut propulsion device 6 is equipped with a spacer 65 to release the nuts one by one, and the released nuts fall into the propulsion plate 62 In the neutral gear formed with the nut storage tank 74, the propulsion plate 62 pushes the nut into the nut screwing head device 7, and the nut screwing head device 7 rotates the nut and pushes it to the bolt that is positioned and clamped, and the nut and the bolt Screw together for automatic assembly.

螺栓转向滑道1安装在螺栓上料器(图中未示出)出口处,将定向的螺栓送至螺栓输送装置2。螺栓上料器用于螺栓定向,可选用漏斗式、链条式或振动盘结构,采用两套对称布置。The bolt turning slideway 1 is installed at the outlet of the bolt feeder (not shown in the figure), and sends the oriented bolts to the bolt conveying device 2 . The bolt feeder is used for bolt orientation, which can be selected from funnel type, chain type or vibrating plate structure, and adopts two sets of symmetrical arrangements.

螺栓输送装置2由输送气缸21、隔料板22、大端承料爪23、小端承料爪24、轴向定位板25和弹簧26等组成。输送气缸21固定于机架8上,其活塞杆上安装有大端承料爪23和小端承料爪24,由活塞杆推动大端承料爪23和小端承料爪24往复运动,大端承料爪23和小端承料爪24能够调整以适应不同长度的螺栓;轴向定位板25安装在大端承料爪23的滑槽内,防止螺栓轴向窜动,依靠弹簧26复位;隔料板22安装在大端承料爪23和小端承料爪24上将螺栓逐一放出;螺栓转向滑道1送出的螺栓逐一被螺栓输送装置2送到螺栓夹紧装置3中;The bolt conveying device 2 is composed of a conveying cylinder 21, a material separating plate 22, a large-end material receiving claw 23, a small-end material receiving claw 24, an axial positioning plate 25, a spring 26, and the like. The conveying cylinder 21 is fixed on the frame 8, and the large end material receiving claw 23 and the small end material receiving claw 24 are installed on the piston rod, and the piston rod pushes the large end material receiving claw 23 and the small end material receiving claw 24 to reciprocate, The large-end material receiving claw 23 and the small-end material receiving claw 24 can be adjusted to adapt to bolts of different lengths; the axial positioning plate 25 is installed in the chute of the large-end material receiving claw 23 to prevent the axial movement of the bolt, relying on the spring 26 Reset; the material partition plate 22 is installed on the large end material receiving claw 23 and the small end material receiving claw 24 to release the bolts one by one; the bolts sent out by the bolt turning slideway 1 are sent to the bolt clamping device 3 by the bolt conveying device 2 one by one;

螺栓夹紧装置3由夹紧气缸31、夹紧座32、防转头33组成,将螺栓输送装置2送来的螺栓定位夹紧。夹紧座32左右对称倾斜固定到调整装置4上,夹紧气缸31安装在夹紧座32上,防转头安装在夹紧气缸31的活塞杆端,使夹紧更加安全可靠;Bolt clamping device 3 is made up of clamping cylinder 31, clamping seat 32, anti-rotation head 33, and the bolt location clamping that bolt conveying device 2 sends. The clamping seat 32 is fixed to the adjustment device 4 with a symmetrical inclination left and right, the clamping cylinder 31 is installed on the clamping seat 32, and the anti-rotation head is installed on the piston rod end of the clamping cylinder 31, so that the clamping is safer and more reliable;

调整装置4为适应不同长度螺栓而设置,由箱体41、丝杠42、丝母43、光杠44、滑座45和手轮46组成,箱体41固定在机架8上,丝母43安装在滑座45上,丝杠42一端装有手轮46,转动手轮46通过丝杠42丝母43螺旋机构使滑座45前后移动,同时带动螺栓夹紧装置3前后移动,调整相对于螺母储槽74的间距以适应不同长度螺栓;The adjustment device 4 is set to adapt to bolts of different lengths, and is composed of a box body 41, a lead screw 42, a screw nut 43, a light rod 44, a sliding seat 45 and a hand wheel 46. The box body 41 is fixed on the frame 8, and the screw nut 43 Installed on the sliding seat 45, one end of the lead screw 42 is equipped with a hand wheel 46, and turning the hand wheel 46 makes the sliding seat 45 move forward and backward through the screw mechanism of the lead screw 42 nut 43, and at the same time drives the bolt clamping device 3 to move back and forth, adjusting the relative The spacing of the nut storage slots 74 is adapted to different length bolts;

螺母上料器5采用滑动式料斗,固定在机架8上。其特点是定向的螺母由两个料道送出,分别把螺母供到两个工位上;The nut feeder 5 adopts a sliding hopper and is fixed on the frame 8. Its characteristic is that the oriented nuts are sent out by two feeders, and the nuts are respectively supplied to two stations;

螺母推进装置6由推进气缸61、推进板62、隔料气缸64、隔料器65等组成,隔料气缸64安装在螺母上料器5的料道末端将螺母逐一放出,放出的螺母落入推进板62与螺母储槽74组成的空挡内,推进气缸61的活塞杆上安装推进板62,由推进板62将螺母推入套筒扳头73设置的卡槽731内;The nut propulsion device 6 is composed of a propulsion cylinder 61, a propulsion plate 62, a material spacer cylinder 64, a material spacer 65, etc. The material spacer cylinder 64 is installed at the end of the feedway of the nut feeder 5 to release the nuts one by one, and the released nuts fall into the In the neutral gear formed by the push plate 62 and the nut storage tank 74, the push plate 62 is installed on the piston rod of the push cylinder 61, and the nut is pushed into the draw-in groove 731 provided by the socket wrench 73 by the push plate 62;

螺母旋拧工作头装置7由驱动电机71、连接座72、套筒扳头73、螺母储槽74、直线移动机构75等组成;其中直线移动机构由气缸751、气缸座752、导向杆753、滑座754、支承座755组成。气缸座752、导向杆753、支承座755刚性联接在一起固定到机架8上,气缸751安装在气缸座752上其活塞杆与滑座754联接推动滑座754在导向杆753轴向往复移动。连接座72与滑座754固为一体,连接座72一端安装驱动电机71另一端设有套筒扳头73,套筒扳头73设有卡槽731用于卡住螺母,连接座72上还装有螺母储槽74,螺母储槽74设有永久磁铁741用于螺母的扶正,驱动电机71带动套筒扳头73和套筒扳头73内的螺母一起旋转,直线移动机构75把螺母推向螺栓夹紧装置3夹紧的螺栓上使其旋拧在一起,随后各机构依次退回到其起始位置,成品落入成品料箱中,自动组装完成。Nut screwing working head device 7 is made up of drive motor 71, connecting seat 72, socket wrench 73, nut storage tank 74, linear movement mechanism 75 etc.; Slide seat 754, bearing seat 755 form. The cylinder base 752, the guide rod 753, and the support base 755 are rigidly connected together and fixed on the frame 8, and the cylinder 751 is installed on the cylinder base 752, and its piston rod is connected with the slide base 754 to push the slide base 754 to reciprocate axially on the guide rod 753. . Connecting seat 72 and sliding seat 754 are solid as a whole, and connecting seat 72 one end installs drive motor 71 and the other end is provided with sleeve wrench 73, and sleeve wrench 73 is provided with draw-in groove 731 and is used for blocking nut, and connecting seat 72 also has Nut storage tank 74 is housed, and nut storage tank 74 is provided with permanent magnet 741 and is used for the righting of nut, and drive motor 71 drives socket wrench 73 and the nut in the socket wrench 73 to rotate together, and linear movement mechanism 75 pushes nut. The bolts clamped by the bolt clamping device 3 are screwed together, and then each mechanism returns to its initial position in turn, and the finished product falls into the finished product material box, and the automatic assembly is completed.

电气控制系统9完成各个运动部件控制工作,以实现全自动化。The electrical control system 9 completes the control work of each moving part to realize full automation.

本发明采用气动作为主要动力,完成自动组装。同时,液压及凸轮控制机构也可实现。The present invention adopts pneumatic as the main power to complete the automatic assembly. At the same time, hydraulic and cam control mechanism can also be realized.

以上所述仅为本发明的较佳实施案例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred implementation cases of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (8)

1.一种螺栓螺母自动组装机,包括:螺栓转向滑道、螺栓输送装置、螺栓夹紧装置、调整装置、螺母上料器、螺母推进装置、螺母旋拧工作头装置、机架和电气控制系统;其中,螺栓转向滑道将定向的螺栓送至螺栓输送装置,并由螺栓输送装置逐一送出至螺栓夹紧装置,螺栓在螺栓夹紧装置中被定位夹紧;调整装置为适应不同长度螺栓而设置;螺母上料器将螺母定向后送至螺母推进装置,由螺母推进装置逐一放出并推入螺母旋拧工作头装置,螺母旋拧工作头装置使螺母旋转并将其推向被定位夹紧的螺栓,螺母与螺栓旋拧在一起,完成自动组装;调整装置包括箱体、丝杠、丝母、光杠、滑座和手轮,箱体固定在机架上,丝母安装在滑座上,丝杠一端装有手轮,转动手轮通过丝杠丝母螺旋机构使滑座前后移动,同时带动螺栓夹紧装置前后移动,调整相对于螺母旋拧工作头装置设有螺母储槽的间距以适应不同长度螺栓;螺母推进装置包括推进气缸、推进板、隔料气缸、隔料器,安装在螺母上料器料道末端的隔料气缸将螺母逐一放出,放出的螺母落入推进板与螺母储槽组成的空挡内,安装在推进气缸上的推进板将螺母推入螺母旋拧工作头装置的套筒扳头卡槽内;螺母旋拧工作头装置包括驱动电机、连接座、套筒扳头、螺母储槽、直线移动机构,螺母储槽设有永久磁铁用于螺母的扶正,驱动电机带动套筒扳头和套筒扳头内的螺母一起旋转,直线移动机构把螺母推向螺栓夹紧装置夹紧的螺栓上使其旋拧在一起,各机构依次退回到其起始位置,最后成品落入成品料箱中,自动组装完成。1. An automatic assembly machine for bolts and nuts, comprising: bolt steering slides, bolt conveying device, bolt clamping device, adjustment device, nut feeder, nut pushing device, nut screwing head device, frame and electrical control system; wherein, the bolt steering slideway sends the oriented bolts to the bolt conveying device, and the bolts are sent to the bolt clamping device one by one by the bolt conveying device, and the bolts are positioned and clamped in the bolt clamping device; the adjusting device is adapted to different length bolts And set; the nut feeder sends the nuts to the nut propulsion device after orientation, and the nut propulsion device releases them one by one and pushes them into the nut screwing working head device, and the nut screwing working head device rotates the nut and pushes it to the positioned clip Tight bolts, nuts and bolts are screwed together to complete the automatic assembly; the adjustment device includes a box, a screw, a screw nut, a light rod, a slide seat and a hand wheel, the box is fixed on the frame, and the screw nut is installed on the slide On the seat, one end of the screw is equipped with a hand wheel, turning the hand wheel through the screw nut screw mechanism to move the slide seat back and forth, and at the same time drive the bolt clamping device to move back and forth, and adjust the nut screwing head device with a nut storage tank The distance between bolts is suitable for bolts of different lengths; the nut propulsion device includes a propulsion cylinder, a propulsion plate, a spacer cylinder, and a spacer. The spacer cylinder installed at the end of the nut feeder discharges the nuts one by one, and the released nuts fall into the propulsion In the neutral gear formed by the plate and the nut storage tank, the propulsion plate installed on the propulsion cylinder pushes the nut into the sleeve wrench slot of the nut screwing working head device; the nut screwing working head device includes a driving motor, a connecting seat, Socket wrench, nut storage tank, and linear movement mechanism. The nut storage tank is equipped with a permanent magnet for the righting of the nut. The drive motor drives the socket wrench and the nut in the socket wrench to rotate together. The linear movement mechanism pushes the nut The bolts clamped by the bolt clamping device are screwed together, each mechanism returns to its initial position in turn, and finally the finished product falls into the finished product material box, and the automatic assembly is completed. 2.根据权利要求1所述的螺栓螺母自动组装机,螺栓转向滑道安装在螺栓上料器出口处。2. The bolt and nut automatic assembly machine according to claim 1, wherein the bolt steering slideway is installed at the outlet of the bolt feeder. 3.根据权利要求2所述的螺栓螺母自动组装机,其中螺栓上料器用于螺栓定向,选用漏斗式、链条式或振动盘结构。3. The automatic assembly machine for bolts and nuts according to claim 2, wherein the bolt feeder is used for bolt orientation, and adopts funnel type, chain type or vibrating plate structure. 4.根据权利要求1所述的螺栓螺母自动组装机,螺栓输送装置包括输送气缸、隔料板、大端承料爪、小端承料爪、轴向定位板和弹簧。4. The automatic assembly machine for bolts and nuts according to claim 1, wherein the bolt conveying device comprises a conveying cylinder, a material spacer, a large end material receiving claw, a small end material receiving claw, an axial positioning plate and a spring. 5.根据权利要求1所述的螺栓螺母自动组装机,螺栓夹紧装置包括夹紧气缸、夹紧座、防转头,固定在调整装置上,将螺栓输送装置送来的螺栓定位夹紧。5. The bolt and nut automatic assembly machine according to claim 1, the bolt clamping device includes a clamping cylinder, a clamping seat, and an anti-rotation head, which are fixed on the adjustment device to position and clamp the bolts sent by the bolt conveying device. 6.根据权利要求1所述的螺栓螺母自动组装机,螺母上料器采用滑动式料斗,固定在机架上,定向的螺母由料道送出,把螺母供到工位上。6. The bolt and nut automatic assembly machine according to claim 1, the nut loader adopts a sliding hopper and is fixed on the frame, and the oriented nuts are sent out from the material channel, and the nuts are supplied to the work station. 7.根据权利要求1所述的螺栓螺母自动组装机,电气控制系统完成各个运动部件控制工作,实现全自动化。7. The bolt and nut automatic assembly machine according to claim 1, the electrical control system completes the control work of each moving part and realizes full automation. 8.一种螺栓螺母自动组装系统,其由权利要求1的螺栓螺母自动组装机一组或多组组装而成。8. An automatic assembly system for bolts and nuts, which is assembled by one or more sets of automatic assembly machines for bolts and nuts according to claim 1.
CN201310099682.1A 2013-03-27 2013-03-27 A kind of bolt and nut automatic assembling Expired - Fee Related CN103170834B (en)

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