CN103170719B - Method for operating resistor welding apparatus - Google Patents

Method for operating resistor welding apparatus Download PDF

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Publication number
CN103170719B
CN103170719B CN201210557721.3A CN201210557721A CN103170719B CN 103170719 B CN103170719 B CN 103170719B CN 201210557721 A CN201210557721 A CN 201210557721A CN 103170719 B CN103170719 B CN 103170719B
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Prior art keywords
branch road
triggering
welding
welder
synchronous rectifier
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CN201210557721.3A
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Chinese (zh)
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CN103170719A (en
Inventor
R.肖尔茨
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Robert Bosch GmbH
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Robert Bosch GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/241Electric supplies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/25Monitoring devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33569Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
    • H02M3/33576Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
    • H02M3/33592Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to a method for operating a resistor welding apparatus. The power transmission manner on the resistor welding apparatus is not the optimum manner. The invention relates to the resistor welding apparatus with a welding transformer, the welding transformer includes first and second secondary windings which are coupled with each other, a primary winding and a synchronous rectifier. The operating resistor welding apparatus runs following a specific method, and power transmission is optimized on the system layer in the method.

Description

Method for running welder
Technical field
A kind of method and one kind for running welder of present invention explanation is hinged with as such electric resistance welding The welder put, wherein welding transformer include the first and second secondary windings being coupled each other and primary around Group, and wherein described synchronous rectifier includes the first and second commutator branch roads, the first and second commutators branch road phase Ground is answered by means of first and second secondary windings to connect and supply welding current to the first and second welding electrodes, and And wherein described synchronous rectifier is so triggered in the case of using triggering device by means of thyristor, So that the thyristor being arranged in the commutator branch road is on the armature winding one in the order of more polar exchanging Rise and connect.
Background technology
When being resistance welded with unidirectional current, it is desirable to the very high electric current being likely to be in the range of kilo-ampere.For These electric currents are produced, transformator is usually used, the transformator is in primary side by means of full-bridge triggering and in primary side Electric current is supplied to welding clamp by means of diode rectifier.
The use of diode rectifier is had the disadvantage that, i.e., is occurred in that due to the conducting resistance of diode higher Loss power.
The content of the invention
The task of the present invention is to illustrate a kind of welder and a kind of for running this welder Method, significantly improves the systematicness of whole device by means of methods described relative to the solution known from the prior art Energy.
For this purpose, the present invention proposes a kind of novel method for supplying electric current to welder.
The welder is especially including a welding transformer with first and second secondary windings.The two Secondary windings carry out the coupling of magnetic each other.Comprise additionally in an armature winding, the armature winding and described two secondary windings The coupling of magnetic is carried out.
In addition there is a synchronous rectifier, the synchronous rectifier includes the first and second commutator branch roads, this two Road connects by means respectively of described first and second secondary windings and supplies welding current to first and second welding electrode.
The synchronous rectifier is made preferably by means of field-effect transistor by means of thyristor by the present invention So triggered with the case of triggering device so that be arranged in switch element in the commutator branch road it is described it is primary around The state for being remained up during polarity replacing together is carried out in group so that the required welding electricity on the welding electrode Stream can commutate.
This concept that commutates refers to transformation of the welding current between two commutator branch roads(Welding current commutates).According to Primary voltage, welding current at least must half commutated on corresponding another rectification branch road first, be used for such that it is able to transmit The energy for being welded.
By means of the thyristor, compared with the known diode rectifier with higher conducting resistance Realize the reduction of loss power.As multiple thyristors can be arranged in parallel in the synchronous rectifier branch road And up to 15kA or higher electric current can be connected, wherein the loss power is reduced about relative to diode rectifier 70%。
Full-bridge is provided with primary side.The full-bridge can such as include IGBTs for this(Insulated gate gate transistors), institute State IGBTs and be connected to each other to a bridge circuit.The armature winding is arranged between two bridge arms, and by means of transistor Mutual triggering obtaining the loading of electric current.
By means of this processing mode, realize during the energy for carrying out active is transmitted loss power reduction and Higher voltage is provided during the commutation of secondary current.
This causes such result again, that is, improve the energy transmission time of active and thus also improve systematic function.
It is preferred that being existed come actually by the triggering device in the case of using the numerical value that represent primary current threshold value The primary current occurred in running is compared with the primary current threshold value.The thyristor is according to comparing Result switching.It is possible thereby to recognize the end of commutation process and it is possible thereby to further improve systematic function.
At the end of commutation process, the only one switch element in described two switch elements can also also be remained up State.The switch order needed for this is produced by the detection of the primary current threshold value.The primary current threshold value can With in the range of 70% to 100%.
Magnetic field sensor is arranged on the welding transformer preferably.The signal of the magnetic field sensor is filled by the triggering Put to analyze, so as to also switch the switch element in the case of using analysis result.By means of the magnetic field sensor, and Equally can exert one's influence to commutation process afterwards and can further improve systematic function.
Not only described first but also the component of the second commutator branch road is all preferably configured as symmetrical structure.By means of The centre tap of the primary side of the welding transformer is connected to the synchronous rectifier on two-part secondary circuit.Institute The pulse that the triggering of the first and second commutator branch roads is stated by means of substantial symmetry is carrying out.It is this symmetrical to be configured to reality Now uniform to magnetize, this advantageously affects energy transmission and systematic function.
The triggering device includes control logic circuit, is provided with the current sensing mechanism and gate circuit of comparator.This two The such collective effect of person, so as to produce the required pulse for triggering.The advantage of this solution is that by one Plant device closely.
The triggering is carried out preferably by means of integrated on-off circuit or by means of discrete component.The triggering Device can also be realized by means of microcontroller.It can also be integrated in welding transformer.Using microcontroller In the case of, it is also possible to the triggering device is realized in the case of the joint for not having extra outside.
The present invention also includes a kind of welder with welding transformer, and the resistance transformator then includes first With the second secondary windings being coupled each other and armature winding and synchronous rectifier.The synchronous rectifier includes first and Two commutator branch roads.The commutator branch road correspondingly can be triggered by means of described first and second secondary windings.Equally Be provided with it is a kind of for according to one of method mentioned above feature come implement the operation of the welder triggering fill Put.
Such a welder have in secondary circuit ineffective time for reducing and thus with it is known Solution is compared to have and obtains improved systematic function.
It is preferred that equally including a kind of electric current adjustment mechanism, the electric current adjustment mechanism is by means of the primary in the armature winding The electric current detected in circuit or in the secondary circuit of the secondary windings is running.
This can accurately be adjusted to the process in the secondary circuit and extraly energetically be affected system Performance.
It is preferred that the triggering of the commutator branch road is particularly in 1kHz to 10kHz with the range of 1kHz to 20kHz Between frequency realizing.
Optimal result has been obtained for these frequency ranges.
Description of the drawings
Fig. 1 is the construction of the commutator for obtaining optimizing by the present invention;
Fig. 2 is the single time range of used pulse;And
Fig. 3 is the detailed figure of the triggering device.
Specific embodiment
Fig. 1 shows full-bridge together with synchronous rectifier.Both is arranged on resistance welding equipment(It is not shown)In.
The full-bridge illustrates that on the left side it includes two bridge arms.This two bridge arms are in DC voltage(It is not shown)On.Often Bar bridge arm includes switch Q1, Q4 and Q2 of two forms for being configured to IGBTs, Q3.The IGBTs is touched by means of pulse train Send out.There is the armature winding 4a of the welding transformer in the bridge arm of described device.Show that the synchronization is whole on the right side of Fig. 1 Stream device.This synchronous rectifier includes two secondary windings 4b and 4c of the welding transformer.The two windings 4b, c connect And possess centre tap.In such an embodiment, corresponding welding electrode 5a, the welding are connected on the centre tap Electrode should have positive potential in welding process(+).In such an embodiment(It is positive potential on the centre tap), It is connected in welding process to have nagative potential on corresponding other joints(-)Welding electrode 5b.
Workpiece 6 can be arranged between described two welding electrode 5a, b, the workpiece can be by means of by the present invention's Resistance welding method is being connected to each other.
In order to trigger described welding electrode 5a, b, there is field-effect transistor in the branch road of the synchronous rectifier in addition Q5, Q6, the branch road of the synchronous rectifier is by means of the pulse train by the present invention(Referring to Fig. 2)To produce.
Fig. 2 depicts burst length scope.
Scope I:Primary voltage Uprim is positive.In transformer secondary output winding, electric current Isek is changed from the tie point To second branch road.Here connects two field-effect transistors Q5, Q6, for reducing power.At the end of the time period I Tail, cuts off the field-effect transistor Q5 for about the 90% of current threshold and commutates the current to and the field effect The unloaded diode of transistor Q5 parallel orientations.Although this is carried out with higher forward voltage, with rational less Power carrying out because electric current very little.
Scope II:Primary voltage Uprim is positive.In the beginning of the time period II, the secondary current Isek's arrives Commutation on second branch road terminates.Thus there is no longer electric current Isek to flow in the unloaded diode in parallel with Q5.The field effect Answer state that transistor Q6 remains up and continue to conduct welding current Isek.The welding current is according to formula Usek=L* Dl/dt+I*R is rising.Transmission energy on one's own initiative at this stage.
Scope III:Primary voltage Uprim is commutated on the unloaded diode and with the primary transformation Device inductance unloaded and become negative.The field-effect transistor Q5 is reclosed and described two field-effect transistor Q5, Q6 are straight Terminate correspondingly to undertake the welding current Isek of half to stage III(The unloaded stage).
Scope IV:Without previously given primary voltage Uprim.Flowed by described field-effect transistor Q5, Q6 respectively The welding current Isek of half.Output voltage Usek1 is born due to the voltage drop above the field-effect transistor and is declined(It is unloaded Stage).
Scope V:Primary voltage Uprim is negative.In transformer secondary output winding, electric current Isek is changed from the tie point To second branch road.Here connects described two field-effect transistor Q5, Q6, for reducing power.In the time period V End, the field-effect transistor Q6 is cut off for about the 90% of current threshold and is commutated the current to and the field The unloaded diode of effect transistor Q6 parallel orientations.Although this is carried out with higher forward voltage, with reasonably compared with Little power carrying out because electric current very little.
Scope VI:Primary voltage Uprim is negative.In the beginning of the time period VI, the secondary current Isek's arrives Commutation on second branch road terminates.Thus there is no longer electric current Isek to flow in the unloaded diode in parallel with Q6.The field effect Answer state that transistor Q5 remains up and continue to conduct welding current Isek.The welding current is according to formula Usek=L* Dl/dt+I*R is rising.Transmission energy on one's own initiative at this stage.
Scope VII:Primary voltage Uprim is commutated on the unloaded diode and with the primary transformation Device inductance unloaded and just become.The field-effect transistor Q5 is connected and described two field-effect transistor Q5, Q6 are until rank Section VII terminates correspondingly to undertake the welding current Isek of half(The unloaded stage).
Scope VIII:Without previously given primary voltage.Flowed respectively half by described field-effect transistor Q5, Q6 Welding current Isek.Output voltage Usek1 is born due to the voltage drop above the field-effect transistor and is declined(Unloaded rank Section).
Prompting:Reference Q1 to Q4 in Fig. 2 is related to the bridge circuit that figure 1 illustrates there together with Uprim IGBT ' the s for illustrating.It is therefore proposed that concurrently observing to Fig. 1 when Fig. 2 is studied.
Fig. 3 illustrates integrated or discrete circuit as function box, and the circuit is not opened only by means of full-bridge Close Q1 to Q4 to provide the trigger pulse sequence of the triggering of the primary side for the winding, and provide for the synchronization The trigger pulse sequence triggered by the transistor Q5 and Q6 of commutator.

Claims (10)

1. for the method for supplying electric current to the welder with welding transformer and synchronous rectifier, wherein the electricity Weldering transformator includes the first and second secondary windings being coupled each other and armature winding, and wherein described synchronous rectifier Including the first and second commutator branch roads, the first and second commutators branch road is correspondingly by means of described first and second times Level winding come connect and to the first and second welding electrodes supply welding current, and wherein described synchronous rectifier by means of Thyristor(Q5、Q6)So triggered in the case of using triggering device so that be arranged in the rectification Thyristor in device branch road(Q5、Q6)Connected in the order of more polar exchanging together on the armature winding.
2. the method as described in claim 1, wherein by described in the case of using the numerical value that represent primary current threshold value The primary current for actually occurring in running is compared by triggering device with the primary current threshold value, and its Described in thyristor(Q5、Q6)Switch also according to result of the comparison.
3. method in any one of the preceding claims wherein is pressed, wherein arranging magnetic field sensing on the welding transformer Device, the signal of the magnetic field sensor are analyzed by the triggering device, wherein also switching institute in the case of using analysis result State switch element(Q5、Q6).
4. the method as described in claim 1 or 2, wherein not only described first and also the second commutator branch road component all Be configured to symmetrical structure, and wherein by means of the welding transformer primary side centre tap come will be the synchronization whole Stream device is connected on the two-part secondary circuit, wherein the triggering of the first and second commutators branch road is by means of symmetrical Pulse carrying out.
5. the method as described in claim 4, wherein the triggering device includes control logic circuit(31), be provided with comparator (32)Current sensing mechanism and gate circuit(33), their such collective effects, so as to produce symmetrical pulse.
6. the method as described in claim 1 or 2, wherein the triggering is by means of integrated on-off circuit or by means of discrete Component carrying out.
7. with welding transformer welder, the welding transformer include first and second be coupled each other time Level winding and armature winding and synchronous rectifier, wherein the synchronous rectifier includes first and second commutator branch road, its Described in commutator branch road correspondingly can be triggered by means of described first and second secondary windings, and which provided use Implement the triggering device run according to any one of claim to a method 1 to 6.
8. the welder as described in claim 7, including electric current adjustment mechanism, the electric current adjustment mechanism by means of The electric current detected in the primary circuit of the armature winding or in the secondary circuit of the secondary windings is running.
9. the welder as described in claim 8, wherein the triggering of the commutator branch road is with 1kHz to 20kHz In the range of frequency carrying out.
10. the welder as described in claim 8, wherein the triggering of the commutator branch road is with arriving in 1kHz Frequency between 10kHz is carrying out.
CN201210557721.3A 2011-12-21 2012-12-20 Method for operating resistor welding apparatus Active CN103170719B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011121836.3 2011-12-21
DE102011121836A DE102011121836A1 (en) 2011-12-21 2011-12-21 Supplying power to resistance welding apparatus, comprises supplying welding current to first welding electrode and second welding electrode, and controlling synchronous rectifier by semiconductor switching elements using control device

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CN103170719A CN103170719A (en) 2013-06-26
CN103170719B true CN103170719B (en) 2017-04-12

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012025202A1 (en) * 2012-12-27 2014-07-03 Robert Bosch Gmbh Operating rectifier comprises connecting first and second rectifier sectors to transformer by first and second windings, and controlling each sector by semiconductor switching element of FET
EP3181284B1 (en) * 2015-12-17 2018-09-12 Robert Bosch Gmbh Frequency converter
DE102018209983A1 (en) * 2018-06-20 2019-12-24 Robert Bosch Gmbh Resistance welding device and resistance welding method for resistance welding at least one component
DE102019205037A1 (en) * 2019-04-09 2020-10-15 Robert Bosch Gmbh RESISTANCE WELDING DEVICE AND RESISTANCE WELDING METHOD FOR RESISTANCE WELDING OF AT LEAST ONE COMPONENT
DE102021204581B4 (en) * 2021-05-06 2023-02-16 Robert Bosch Gesellschaft mit beschränkter Haftung DEVICE AND METHOD FOR CONTROLLING A RECTIFIER FOR A WELDING TRANSFORMER

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CN1838517A (en) * 2005-03-24 2006-09-27 林肯环球公司 Improved three stage power source for electronic arc welding
CN101104219A (en) * 2007-06-18 2008-01-16 华南理工大学 High frequency contravariant direct-current spot-welding power supply device and its application
DE102007042771B3 (en) * 2007-09-07 2009-01-08 Robert Bosch Gmbh Operation of power supply for resistance welding equipment, uses control circuit supplying pulses to synchronous rectifier connected to transformer secondaries

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DE10048404A1 (en) * 2000-09-29 2002-04-11 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh Synchronous rectifier circuit
US6618274B2 (en) * 2001-10-09 2003-09-09 Innoveta Technologies Synchronous rectifier controller to eliminate reverse current flow in a DC/DC converter output

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Publication number Priority date Publication date Assignee Title
CN1838517A (en) * 2005-03-24 2006-09-27 林肯环球公司 Improved three stage power source for electronic arc welding
CN101104219A (en) * 2007-06-18 2008-01-16 华南理工大学 High frequency contravariant direct-current spot-welding power supply device and its application
DE102007042771B3 (en) * 2007-09-07 2009-01-08 Robert Bosch Gmbh Operation of power supply for resistance welding equipment, uses control circuit supplying pulses to synchronous rectifier connected to transformer secondaries

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DE102011121836A1 (en) 2013-06-27

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