CN103170437B - Material extruding and coating device for synchronously and highly stripping TPU (Thermoplastic Polyurethane) compound cloth from two sides - Google Patents

Material extruding and coating device for synchronously and highly stripping TPU (Thermoplastic Polyurethane) compound cloth from two sides Download PDF

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Publication number
CN103170437B
CN103170437B CN201310061293.XA CN201310061293A CN103170437B CN 103170437 B CN103170437 B CN 103170437B CN 201310061293 A CN201310061293 A CN 201310061293A CN 103170437 B CN103170437 B CN 103170437B
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tpu
material extrusion
material extruding
extruding
melt pump
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CN103170437A (en
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方阳
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ZHEJIANG JIAYANG PLASTIC NEW MATERIAL CO Ltd
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ZHEJIANG JIAYANG PLASTIC NEW MATERIAL CO Ltd
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Abstract

The invention discloses a material extruding and coating device for synchronously and highly stripping TPU (Thermoplastic Polyurethane) compound cloth from two sides. The material extruding and coating device comprises a symmetric type double-layered compound mould head and TPU material extruding mechanisms, wherein the symmetric type double-layered compound mould head comprises two sub mould bodies which are symmetrical to each other up and down; each sub mould body is provided with a feeding channel communicated with a compound channel; two sets of the TPU material extruding mechanisms are arranged; each set of the TPU material extruding mechanism comprises a TPU extruding machine and a melt pump connected with a discharging end of the TPU extruding machine; and discharging ends of the melt pumps of the two sets of the TPU material extruding mechanisms are respectively communicated with the feeding channels on the two sub mould bodies. The material extruding and coating device disclosed by the invention has the advantages that the production efficiency is high; the material extruding efficiency of TPU extruding machines and the material supplying pressure of the melt pumps are accurately controlled according to the requirements of a coating process; and the material extruding and coating device guarantees that TPU melts can effectively penetrate through woven cloth, and the effect of improving the stripping strength is improved.

Description

Synchronous double-side height peels off the material extrusion coating unit of TPU Compound Fabric
Technical field
The invention belongs to TPU extrusion molding manufacture field, specifically refer to that a kind of synchronous double-side height peels off TPU Compound Fabric set composite and production technology thereof.
Background technology
TPU (TPUE) is a kind of nontoxic, ep-type material that can not produce again secondary pollution, can repeatedly repeat to recycle, simultaneously its waste material is in common temperature with there is 2-3 in the environment of water and boundary's matter automatically to degrade, resolve into the harmless carbon dioxide of the mankind and water, significance is also partly to replace the various aspects that the non-environmental protection materials such as PVC are widely used in people's life.At present, traditional dual coating TPU Compound Fabric product adopts interval curtain coating production technology, and after one side curtain coating compound, carry out curtain coating compound again at reverse side, melt and Compound Fabric low pressure compound, permeability is weak, and production efficiency is low, and product peel strength is lower than 30N/2.5cm.
Summary of the invention
The object of the invention is the shortcoming and defect existed to overcome prior art, and provide a kind of synchronous double-side to apply high-peeling strength TPU Compound Fabric process units, to enhance productivity and peel strength.
For realizing first object of the present invention, technical scheme of the present invention includes symmetrical expression two-layer compound die head and TPU material extrusion mechanism, described symmetrical expression two-layer compound die head includes two points of symmetrical up and down die bodys, composite channel is provided with between each point die body, one end of described composite channel is base cloth charging aperture, the other end is shaping outlet, each point of die body is provided with the feeding-passage be connected with composite channel, described TPU material extrusion mechanism includes two covers, and often cover TPU material extrusion mechanism includes TPU extruder and is connected to the Melt Pump of TPU extruder discharging end, this Melt Pump includes Melt Pump motor, described TPU extruder is provided with for providing the material extrusion motor extruding power and the dog-house dropped into for TPU raw material, the discharge end of the Melt Pump of two described cover TPU material extrusion mechanisms is connected with the feeding-passage of above-mentioned two points of die bodys respectively.
By this setting, adopt extruder material extrusion and by Melt Pump to TPU melt pressurization feed, then two points of die bodys of symmetrical expression two-layer compound die head are passed through to the high pressure coating simultaneously of the both sides up and down of base cloth, compared to traditional casting machine production technology, this arranges production coating efficiency and greatly improves, and the TPU melt of high pressure conditions is molten is better seeped into Ji Bunei, the bond strength of the two improves greatly, and then improves its peel strength.
Further setting is provided with pressure sensor (P3), this pressure sensor (P3) output pressure signal in described TPU extruder discharging end, and by the first PLC module and the first frequency converter, this first transducer drive controls material extrusion motor.
By the pressure sensor (P3) of this setting, this pressure sensor (P3) output pressure signal, and control to drive material extrusion motor, the TPU melt that TPU extruder is extruded can be continually, and the extrusion capacity of TPU melt can obtain Balance route, for follow-up Melt Pump accurately controls to provide prerequisite and guarantee to the pressure of TPU melt, and then facilitate TPU melt and effectively can permeate woven cloth (Ji Bu), ensure the peel strength of coating.
Further setting be described two points of die bodys feeding-passage in be provided with pressure sensor (P1, P2), this pressure sensor (P1, P2) output pressure signal, and feeding back to the second PLC module and the second frequency converter, this second transducer drive controls Melt Pump motor.
By this setting, pressure signal is also fed back to Melt Pump motor by PLC by the pressure sensor (P1, P2) all arranged in the feeding-passage of two points of die bodys, and then make TPU melt pressure ensure enough pressure by Melt Pump, make TPU melt effectively can permeate woven cloth, reach the effect improving peel strength.
Further setting is provided with equidistant etc. the not dark gradual change type screw rod with mixing head in described TPU extruder, screw diameter 90mm-120mm, draw ratio 28:1-32:1, compression ratio 2.5-3.5.
Further setting is the wide cut 1600mm-2300mm of the composite channel of described symmetrical expression two-layer compound die head.
In sum, advantage of the present invention is: production efficiency is high, and can according to coating processes need the material extrusion speed of TPU extruder and the feed pressure of Melt Pump are accurately controlled, ensure that TPU melt effectively can permeate woven cloth, reach the effect improving peel strength.
Below in conjunction with specification drawings and specific embodiments, the present invention is described further.
Accompanying drawing explanation
Fig. 1 specific embodiment of the invention structural representation;
The control principle drawing of Fig. 2 Melt Pump motor of the present invention;
The control principle drawing of Fig. 3 material extrusion motor of the present invention;
Fig. 4 symmetrical expression two-layer compound of the present invention die head schematic diagram.
Detailed description of the invention
Below by embodiment, the present invention is specifically described; only be used to further illustrate the present invention; can not be interpreted as limiting the scope of the present invention, the technician in this field can make some nonessential improvement and adjustment according to the content of foregoing invention to the present invention.
The specific embodiment of the present invention as Figure 1-4, include symmetrical expression two-layer compound die head 1 and TPU material extrusion mechanism 2, described symmetrical expression two-layer compound die head includes two points of die bodys 11 symmetrical up and down, composite channel 12 is provided with between each point die body 11, one end of described composite channel 12 is base cloth charging aperture 121, the other end is shaping outlet 122, each point of die body 11 is provided with the feeding-passage 123 be connected with composite channel, described TPU material extrusion mechanism 2 includes two covers, and often cover TPU material extrusion mechanism includes TPU extruder 21 and is connected to the Melt Pump 22 of TPU extruder discharging end, this Melt Pump 22 includes Melt Pump motor 221, described TPU extruder 21 is provided with for providing the material extrusion motor 211 extruding power and the dog-house 212 dropped into for TPU raw material, the discharge end of the Melt Pump 22 of two described cover TPU material extrusion mechanisms is connected with the feeding-passage 123 of above-mentioned two points of die bodys 11 respectively.
In addition, pressure sensor (P3) is provided with in TPU extruder 21 discharge end described in the present embodiment, this pressure sensor (P3) output pressure signal, and by the first PLC module and the first frequency converter, this first transducer drive controls material extrusion motor 211, in addition, pressure sensor (P1, P2) is provided with in the feeding-passage 123 of described two points of die bodys 11, this pressure sensor (P1, P2) output pressure signal, and feeding back to the second PLC module and the second frequency converter, this second transducer drive controls Melt Pump motor 221.
Equidistant etc. the not dark gradual change type screw rod with mixing head is provided with in TPU extruder 21 described in the present embodiment, screw diameter 90mm-120mm, draw ratio 28:1-32:1, compression ratio 2.5-3.5, the wide cut 1600mm-2300mm of the composite channel of described symmetrical expression two-layer compound die head.

Claims (3)

1. the material extrusion coating unit of a synchronous double-side height stripping TPU Compound Fabric, it is characterized in that: include symmetrical expression two-layer compound die head and TPU material extrusion mechanism, described symmetrical expression two-layer compound die head includes two points of symmetrical up and down die bodys, composite channel is provided with between two points of die bodys, one end of described composite channel is base cloth charging aperture, the other end is shaping outlet, each point of die body is provided with the feeding-passage be connected with composite channel, described TPU material extrusion mechanism includes two covers, and often cover TPU material extrusion mechanism includes TPU extruder and is connected to the Melt Pump of TPU extruder discharging end, this Melt Pump includes Melt Pump motor, described TPU extruder is provided with for providing the material extrusion motor extruding power and the dog-house dropped into for TPU raw material, the discharge end of the Melt Pump of two cover TPU material extrusion mechanisms is connected with the feeding-passage of above-mentioned two points of die bodys respectively, equidistant etc. the not dark gradual change type screw rod with mixing head is provided with in described TPU extruder, screw diameter 90mm-120mm, draw ratio 28:1-32:1, compression ratio 2.5-3.5, the wide cut 1600mm-2300mm of the composite channel of described symmetrical expression two-layer compound die head.
2. a kind of synchronous double-side height according to claim 1 peels off the material extrusion coating unit of TPU Compound Fabric, it is characterized in that: in described TPU extruder discharging end, be provided with pressure sensor (P3), this pressure sensor (P3) output pressure signal, and feeding back to the first PLC module and the first frequency converter, this first transducer drive controls material extrusion motor.
3. a kind of synchronous double-side height according to claim 1 peels off the material extrusion coating unit of TPU Compound Fabric, it is characterized in that: in the feeding-passage of two points of described die bodys, be provided with pressure sensor (P1, P2), this pressure sensor (P1, P2) output pressure signal, and feeding back to the second PLC module and the second frequency converter, this second transducer drive controls Melt Pump motor.
CN201310061293.XA 2013-02-27 2013-02-27 Material extruding and coating device for synchronously and highly stripping TPU (Thermoplastic Polyurethane) compound cloth from two sides Active CN103170437B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104016142A (en) * 2013-05-07 2014-09-03 昆山瑞恒峰技术咨询有限公司 Novel material extruding machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4667852A (en) * 1983-09-29 1987-05-26 Bernd Siemann Apparatus for preparing and dispensing thermoplastic resin
JPH08337759A (en) * 1995-06-10 1996-12-24 Heian Corp Edge pasting device
CN1287506A (en) * 1998-01-29 2001-03-14 扎托里乌斯股份公司 Expanded porous thermoplastic polymer membranes and method and device for the production thereof
CN201604284U (en) * 2010-02-11 2010-10-13 黄石市鸿达塑料模具有限责任公司 Double-material three-runner coextrusion sheet extrusion die
CN202241887U (en) * 2011-08-25 2012-05-30 品诚塑胶科技(上海)有限公司 Double-side coated sunshine board production device
CN203140252U (en) * 2013-02-27 2013-08-21 浙江佳阳塑胶新材料有限公司 Extruding and coating device for synchronous double-face high-stripping TPU (Thermo-plastic Poly Urethane) compound cloth

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4667852A (en) * 1983-09-29 1987-05-26 Bernd Siemann Apparatus for preparing and dispensing thermoplastic resin
JPH08337759A (en) * 1995-06-10 1996-12-24 Heian Corp Edge pasting device
CN1287506A (en) * 1998-01-29 2001-03-14 扎托里乌斯股份公司 Expanded porous thermoplastic polymer membranes and method and device for the production thereof
CN201604284U (en) * 2010-02-11 2010-10-13 黄石市鸿达塑料模具有限责任公司 Double-material three-runner coextrusion sheet extrusion die
CN202241887U (en) * 2011-08-25 2012-05-30 品诚塑胶科技(上海)有限公司 Double-side coated sunshine board production device
CN203140252U (en) * 2013-02-27 2013-08-21 浙江佳阳塑胶新材料有限公司 Extruding and coating device for synchronous double-face high-stripping TPU (Thermo-plastic Poly Urethane) compound cloth

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