Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of positive and negative chmfer bit for plate parts processing is provided, realize boring and tow sides chamfering.
Purpose of the present invention is achieved through the following technical solutions:
the positive and negative chmfer bit that is used for plate parts processing, comprise shank, neck and head, head, neck and shank are the coaxial clyinders centered by same central axis, head and neck are provided with chip area, entity part outside chip area is the knife back, it is characterized in that: at the head of chip area, the endface position at middle part and rear portion is respectively arranged with main cutting edge, anti-chamfering blades and positive chamfering blades, main cutting edge is used for boring plate parts is drilled through, positive chamfering blades when feeding for the first time with the entrance chamfer machining of through hole, after the entrance chamfer machining, withdrawing mills out the outlet chamfering of through hole to anti-chamfering blades place.
Further, the above-mentioned positive and negative chmfer bit that is used for plate parts processing, described chip area is helicla flute or straight trough.
Further, the above-mentioned positive and negative chmfer bit that is used for plate parts processing, described head main cutting edge is curved cutting edge or straight cutting edge.
Again further, the above-mentioned positive and negative chmfer bit that is used for plate parts processing, described neck core is thick is positive wimble structure, and core thickness increments is 3 ~ 5:100.
The substantive distinguishing features that technical solution of the present invention is outstanding and significant progressive being mainly reflected in:
1. according to the difference of machined material, neatly chip area is designed to helicla flute or straight trough, such as when the plastic material such as processing steel part etc., can be designed as the helicla flute pattern; And constantly process the straight trough pattern at processing cast iron or Birmasil;
2. head main cutting edge flexible design becomes two kinds of patterns: curved cutting edge or straight cutting edge; As when the working plastic material, can increase the additional deformation of smear metal by increasing long and bending turnover degree cutting edge of sword, then strengthen the chip breaking ability of plastic material; When the work brittleness material, cutting edge can be polished in alignmently, can significantly improve the anti-ability of collapsing of cutting edge, thus the service life of improving positive and negative chmfer bit;
3. the positive and negative chmfer bit of the present invention is realized boring, chamfering, the Compound Machining of three operations at angle instead, by different processing conditions, structure is optimized, and improves working (machining) efficiency, guarantees machining accuracy.
Description of drawings
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Fig. 1: conventional drill is used for the machining sketch chart of boring and chamfering;
Fig. 2: conventional drill is used for the machining sketch chart of the rear chamfering of workpiece counter-rotating;
Fig. 3: drill bit of the present invention is used for the machining sketch chart of boring and chamfering;
Fig. 4: drill bit of the present invention is used for the anti-machining sketch chart that mills out mouthful chamfering;
Fig. 5: the structural representation of drill bit of the present invention;
The B-B cross-sectional schematic of Fig. 6: Fig. 5;
Fig. 7: the schematic diagram of the positive and negative chmfer bit of straight trough type;
Fig. 8: main cutting edge is the schematic diagram of curved cutting edge sword type;
Fig. 9: main cutting edge is the schematic diagram of straight cutting edge sword type;
Figure 10: the fluting schematic diagram of straight trough pattern chip area.
The specific embodiment
Need the technological requirement of Double-side rounding and design positive and negative chamfering composite drill bit for plate parts, be intended to reduce operation, improve working (machining) efficiency.Drill bit can clamped one time, completes boring, three techniques of entrance chamfering and outlet chamfering, compares with traditional handicraft, can reduce clamped one time, improves working (machining) efficiency, reduces the lathe holding time.
As shown in Figure 5, the positive and negative chmfer bit that is used for plate parts processing, comprise shank 1, neck 2 and head 3, head 3, neck 2 and shank 1 are the coaxial clyinders centered by same central axis, and shank 1 is one section higher cylinder of cylindricity, chuck clamping shank is to transmit lathe power, make the cutter rotation and possess cutting power, head 3 and neck 2 are provided with chip area 4, and the entity part outside chip area is the knife back 5, the neck core is thick is positive wimble structure, and core thickness increments is 3 ~ 5:100.The different endface position such as head, middle part and rear portion at chip area are respectively arranged with main cutting edge 6, anti-chamfering blades 7 and positive chamfering blades 8, as shown in Figure 3, Figure 4, main cutting edge 6 is used for boring plate parts is drilled through, positive chamfering blades 8 when feeding for the first time with the entrance chamfer machining of through hole, after the entrance chamfer machining, withdrawing mills out the outlet chamfering of through hole to anti-chamfering blades 7 places.
Chip area 4 is helicla flute or straight trough, as shown in Figure 6, is spiral flute type; As shown in Figure 7, be the straight trough type.
But head main cutting edge flexible design is two kinds of patterns: curved cutting edge or straight cutting edge, and as shown in Figure 8, main cutting edge is curved cutting edge 9; As shown in Figure 9, main cutting edge is straight cutting edge 10.
Head adopts the thick design of less core, to increase chip space, is convenient to chip removal.The thick increase of neck core as shown in Figure 6, is adopted the project organization of the thick positive cone of core, core thickness increments 5:100.
For improving the cutting edge strength of anti-chamfering blades, adopt the mode that axial relief angle increases radial clearance angle that reduces.
Positive and negative chmfer bit is because cutter is outstanding deeply longer, when adopting the whole hard alloy material to make, preferentially selects the Hard alloy of the good toughness such as ISO K30 ~ K40.
Because positive and negative chmfer bit belongs to efficient high-accuracy metal cutting tool, must make on the five-shaft numerical control cutter and tool grinding machine:
1) the drill bit main cutting edge can adopt two kinds of sword types, as Fig. 8 and Fig. 9, selects according to the physical and mechanical properties of machined material;
2) when adopting the helicla flute pattern, can adopt the 1A1 parallel grinding wheel of standard, the setting by groove anterior angle, cutting drift angle obtains satisfied flute profile, and should grind the thick positive cone of core this moment at neck, to guarantee cutter hub intensity;
3) when adopting the straight trough pattern, employing can be adopted oblique angle 1V1 emery wheel usually, and is trimmed to 105 ° of grinding faces, to obtain stable chip area shape, as Figure 10.
Positive and negative chmfer bit is applicable to the rigidity such as machining center lathe preferably, machined material 45 carbon constructional quality steels, and hardness HB250 ~ 275, concrete cutting parameter sees Table 1.
Table 1
According to the difference of machined material, neatly chip area is designed to helicla flute or straight trough, such as when the plastic material such as processing steel part etc., can be designed as the helicla flute pattern; And constantly process the straight trough pattern at processing cast iron or Birmasil.Head main cutting edge flexible design becomes two kinds of patterns: curved cutting edge or straight cutting edge; As when the working plastic material, can increase the additional deformation of smear metal by increasing long and bending turnover degree cutting edge of sword, then strengthen the chip breaking ability of plastic material; When the work brittleness material, cutting edge can be polished in alignmently, can significantly improve the anti-ability of collapsing of cutting edge, thus the service life of improving positive and negative chmfer bit.
In sum, the positive and negative chmfer bit of the present invention is realized boring, chamfering, the Compound Machining of three operations at angle instead, by different processing conditions, structure is optimized, and improves working (machining) efficiency, guarantees machining accuracy.
What need to understand is: the above is only the preferred embodiment of the present invention; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.