CN103151119A - Winding wire surface quality observation method during winding wire production and auxiliary device - Google Patents

Winding wire surface quality observation method during winding wire production and auxiliary device Download PDF

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Publication number
CN103151119A
CN103151119A CN2013100968130A CN201310096813A CN103151119A CN 103151119 A CN103151119 A CN 103151119A CN 2013100968130 A CN2013100968130 A CN 2013100968130A CN 201310096813 A CN201310096813 A CN 201310096813A CN 103151119 A CN103151119 A CN 103151119A
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China
Prior art keywords
winding wire
eyeglass
pedestal
winding
connecting plate
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CN2013100968130A
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Chinese (zh)
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CN103151119B (en
Inventor
杨名波
王亚举
唐文进
周升
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ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO., LTD.
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Zhuzhou Times Electric Insulation Co Ltd
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Priority to CN201310096813.0A priority Critical patent/CN103151119B/en
Publication of CN103151119A publication Critical patent/CN103151119A/en
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Abstract

The invention discloses a winding wire surface quality observation method during winding wire production. An auxiliary observation device is arranged on a base from a release polished wire outlet position to any equipment in front of a take-up reel of a winding wire, is arranged laterally below the winding wire and is provided with an imaging lens; the lens can image the condition of the lower surface of the winding wire in the lens; and the lower surface quality of the winding wire is observed through lens imaging by operation personnel.

Description

Winding wire surface quality observational technique and servicing unit during a kind of manufacture of winding wires
Technical field
The present invention relates to a kind of observational technique and finder of product quality, particularly a kind of observational technique of manufacture of winding wires quality and auxiliary observation device, be mainly used in the production technology of electric wire winding.
Background technology
When producing winding wire, in order to guarantee the quality of winding wire, need often to observe the presentation quality on two surfaces, winding wire up and down.Present manufacture of winding wires is all generally to make by the coiling unit of a special use, in the production process of this coiling unit, the lower surface of winding wire is because being in visual dead angles, thus to observe the quality of the lower surface of winding wire, need to be by auxiliary observation device; The practice that generally adopts at present is the lower surface with mirror reflection of light winding wire.In existing technological equipment, do not consider the installation of mirror, mirror need manually be lifted, and without the fixed position, brings thus very big inconvenience, has not only increased labour intensity, also makes the observation of winding wire lower surface untimely, not in place.If existing technological equipment is transformed, increase imaging device etc., have that cost is large, the problem of length consuming time.Therefore necessary this is improved.
Summary of the invention
When the object of the invention is for present manufacture of winding wires, the lower surface presentation quality is observed existing deficiency, provide economical and practical, dexterous easy auxiliary observation method and a device, in order to can observe at any time in process of production the outward appearance situation of winding wire lower surface.
The present invention realizes in the following way:
During a kind of manufacture of winding wires, observe the method for winding wire lower surface presentation quality, the pedestal of any apparatus before winding wire is from the line outlet position after the unwrapping wire polishing to take-up reel arranges auxiliary observation device, auxiliary observation device is arranged on below the side of winding wire, and the imaging eyeglass is installed on auxiliary observation device, eyeglass can be with situation imaging in eyeglass of winding wire lower surface, and operating personnel are by eyeglass imaging winding wire lower surface quality.
Further, described auxiliary observation device comprises pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, and the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
Further, described eyeglass is level crossing.
Further, described eyeglass is the curved surface magnifying glass, and multiplication factor is 3-4 times, has winding wire is amplified the function of being convenient to observe.
Further, described described rotating shaft is the Damping rotation shaft of non-angular restriction.
Further, described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
A kind of auxiliary observation device of realizing the method for above-mentioned observation winding wire lower surface presentation quality, comprise pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
Further, described eyeglass is level crossing.
Further, described eyeglass is the curved surface magnifying glass, and multiplication factor is 3-4 times, has winding wire is amplified the function of being convenient to observe.
Further, described described rotating shaft is the Damping rotation shaft of non-angular restriction.
Further, described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
On the manufacture of winding wires equipment, the present invention is installed, can alleviates operator's labour intensity, strengthen observing effect.Advantage of the present invention is: (1) possesses reflection of light function.Eyeglass is selected level crossing or curved mirror, can with the reflection of light of winding wire lower surface, obtain better observing effect.(2) lens angle is adjustable.Rotating shaft is the Damping rotation shaft of non-angular restriction, can make the eyeglass maintenance to the best reflection of light angle of winding wire.(3) applicable multiple installation occasion.This device is installed on the manufacture of winding wires equipment as servicing unit, can be installed on bottom surface at any angle.Pedestal is provided with screw, can be fixed in the production equipment of existing winding wire by screw, if equipment is not suitable for boring, and can be bonding with equipment by the double faced adhesive tape on pedestal.(4) cost is little, and is easy to loading and unloading.This apparatus structure is simple, easily makes.Adopt the mounting means of screw or double faced adhesive tape, conveniently assemble and disassemble.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is scheme of installation of the present invention.
Embodiment
The present invention will be further described below in conjunction with drawings and Examples.
Accompanying drawing 1 has provided a kind of auxiliary observation device structural representation of the present invention, in the time of can finding out a kind of manufacture of winding wires by accompanying drawing, observe the method for winding wire lower surface presentation quality, the pedestal of any apparatus before winding wire is from the line outlet position after the unwrapping wire polishing to take-up reel arranges auxiliary observation device, auxiliary observation device is arranged on below the side of winding wire, and the imaging eyeglass is installed on auxiliary observation device, eyeglass can be with situation imaging in eyeglass of winding wire lower surface, and operating personnel are by eyeglass imaging winding wire lower surface quality.
Further, described auxiliary observation device comprises pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, and the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
Further, described eyeglass is level crossing.
Further, described eyeglass is the curved surface magnifying glass, and multiplication factor is 3-4 times, has winding wire is amplified the function of being convenient to observe.
Further, described rotating shaft is the Damping rotation shaft of non-angular restriction.
Further, described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
A kind of auxiliary observation device of realizing the method for above-mentioned observation winding wire lower surface presentation quality, comprise pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
Further, described eyeglass is level crossing.
Further, described eyeglass is the curved surface magnifying glass, and multiplication factor is 3-4 times, has winding wire is amplified the function of being convenient to observe.
Further, described described rotating shaft is the Damping rotation shaft of non-angular restriction.
Further, described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
Embodiment one
A kind of auxiliary observation device of the present invention is seen Fig. 1, and this device is comprised of pedestal 1, rotating shaft 2, lens carrier 3 and eyeglass 4, and rotating shaft connects into integral body with pedestal and lens carrier, and eyeglass is embedded in lens carrier.Pedestal is drilled with screw or posts double faced adhesive tape, and rotating shaft is the Damping rotation shaft of non-angular restriction, and eyeglass is level crossing or curved mirror.Auxiliary observation device can be arranged on the pedestal of polishing machine line outlet of winding production line and/or on the pedestal of the take-up stand of winding production line, but not only is confined in actual use on the pedestal at this two place.Winding wire 6 from draw drum 5 out after, through polishing machine 7 polishings, just can utilize auxiliary observation device 8 to observe the lower surface situation that winds the line after polishings in outlet; After winding wire 1 was wrapped through lapping equipment 9, the line outlet of the take-up stand 10 after wrapped arranged again an auxiliary observation device 8, can observe the lower surface situation of wrapped rear winding wire, finally by take-up reel 11 take-ups.
During use, in the suitable position of manufacture of winding wires equipment, by screw, the auxiliary observation device pedestal is fixed in equipment, for the equipment of inconvenience boring, uses the double faced adhesive tape that is affixed on pedestal, reach the purpose of fixing this device.During use, according to actual needs, select level crossing or curved mirror, regulate rotating shaft, make eyeglass and winding wire keep suitable viewing angle.

Claims (10)

1. winding wire surface quality observational technique during a manufacture of winding wires, it is characterized in that, pedestal in any apparatus before winding wire is from the line outlet position after the unwrapping wire polishing to take-up reel arranges auxiliary observation device, auxiliary observation device is arranged on below the side of winding wire, and the imaging eyeglass is installed on auxiliary observation device, eyeglass can be with situation imaging in eyeglass of winding wire lower surface, and operating personnel are by eyeglass imaging winding wire lower surface quality.
2. winding wire surface quality observational technique during manufacture of winding wires according to claim 1, it is characterized in that, described auxiliary observation device comprises pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
3. winding wire surface quality observational technique during manufacture of winding wires according to claim 2, is characterized in that, described eyeglass is level crossing.
4. winding wire surface quality observational technique during manufacture of winding wires according to claim 2, is characterized in that, described eyeglass is the curved surface magnifying glass, multiplication factor be 3-4 doubly, have winding wire amplified the function of being convenient to observe.
5. winding wire surface quality observational technique during according to claim 3 or 4 described manufacture of winding wires, is characterized in that, described described rotating shaft is the Damping rotation shaft of non-angular restriction.
6. winding wire surface quality observational technique during manufacture of winding wires according to claim 5, it is characterized in that, described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
7. auxiliary observation device of realizing above-mentioned observation winding wire lower surface presentation quality method, it is characterized in that, comprise pedestal connecting plate, rotating shaft, lens carrier and eyeglass, the pedestal connecting plate is arranged on the pedestal of manufacture of winding wires equipment, the pedestal connecting plate connects into integral body by rotating shaft and lens carrier, and eyeglass is embedded in lens carrier.
8. auxiliary observation device according to claim 7, is characterized in that, described eyeglass is level crossing.
9. auxiliary observation device according to claim 8, is characterized in that, described eyeglass is the curved surface magnifying glass, and multiplication factor is 3-4 times, has winding wire is amplified the function of being convenient to observe.
10. according to claim 8 or 9 described auxiliary observation devices, is characterized in that, described described rotating shaft is the Damping rotation shaft of non-angular restriction; Described pedestal connecting plate is drilled with screw or posts double faced adhesive tape, and the pedestal connecting plate takes screw to fix or directly be fixed on the pedestal of manufacture of winding wires equipment with the bonding mode of double faced adhesive tape.
CN201310096813.0A 2013-03-25 2013-03-25 Winding wire surface quality observational technique and servicing unit during a kind of manufacture of winding wires Active CN103151119B (en)

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Application Number Priority Date Filing Date Title
CN201310096813.0A CN103151119B (en) 2013-03-25 2013-03-25 Winding wire surface quality observational technique and servicing unit during a kind of manufacture of winding wires

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CN103151119B CN103151119B (en) 2016-01-13

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4102568A (en) * 1974-12-18 1978-07-25 Matsushita Electric Industrial Co., Ltd. Apparatus for indicating mounting positions of components
CN1157462A (en) * 1995-11-08 1997-08-20 住友电装株式会社 Wiring harness assembling board
CN2836353Y (en) * 2005-11-01 2006-11-08 谢奇芬 Mobile phone mirror
CN101780905A (en) * 2010-02-01 2010-07-21 领亚电子科技股份有限公司 Cable conveyance tension adjustment method and device implementing same
CN102072911A (en) * 2009-11-19 2011-05-25 新明和工业株式会社 Detecting device for coated electric wires and electric wire processor provided with device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4102568A (en) * 1974-12-18 1978-07-25 Matsushita Electric Industrial Co., Ltd. Apparatus for indicating mounting positions of components
CN1157462A (en) * 1995-11-08 1997-08-20 住友电装株式会社 Wiring harness assembling board
CN2836353Y (en) * 2005-11-01 2006-11-08 谢奇芬 Mobile phone mirror
CN102072911A (en) * 2009-11-19 2011-05-25 新明和工业株式会社 Detecting device for coated electric wires and electric wire processor provided with device
CN101780905A (en) * 2010-02-01 2010-07-21 领亚电子科技股份有限公司 Cable conveyance tension adjustment method and device implementing same

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Address after: No. 118 road 412100 Hunan Lukou Fubo County of Zhuzhou Province

Applicant after: ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO., LTD.

Address before: 412100 Hunan city of Zhuzhou Province Lu Kou Fubo Road No. 118

Applicant before: Zhuzhou Times Electric Insulation Co., Ltd.

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