CN103150624B - Based on the equipment control supervisory system of process chart - Google Patents
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Abstract
Equipment control supervisory system based on process chart manages equipment mainly through the process chart of petrochemical equipment, this system comprises process flow diagram interactive subsystem, life period of an equipment information management subsystem, configuration management subsystem and database subsystem.The present invention adopts B/S framework, provides the brand-new visual angle based on process flow diagram, production procedure is combined with life period of equipment to realize integrated dynamic management, thus workflow management and equipment control is combined together.The present invention makes to direct a factory equipment state conveniently, intuitively, and not by the restriction of work place.
Description
Technical field
The present invention relates to a kind of equipment control supervisory system based on process chart, be particularly useful for the equipment control in the flow industry enterprises such as petrochemical complex.
Technical background
Along with the arrival of networked information era, how to utilize advanced person, easily mode to realize the scientific management of information, become the focal issue that various field realizes informatization.The effect of equipment control supervisory system carries out scientific management to facility information, and for the flow industry enterprise such as oil, chemical industry, its equipment control is different from the equipment control of general enterprises, effectively in conjunction with its apparatus and process process flow diagram existing in a large number, must could realize the efficient management of equipment.
But existing equipment management system, be all adopt the mode of catalogue to manage equipment, cannot bonding apparatus image information, also cannot the technological process of bonding apparatus, and equipment traffic data is only provided, data are dull, uninteresting, readable very poor, and the comprehensive utilization ratio of information resources is low.
First, these systems are carry out statistics and the management of essential information and machine account based on facility inventory mostly, do not introduce a large amount of process charts, namely workflow management and equipment control disconnected from each other, effective information integerated cannot be carried out according to the flow process of technique, cause the transmission of system internal information not smooth, cannot effectively manage Enterprise Information Resources on the whole.
Secondly, these systems cannot provide intuitive reference for user.Graphical information in existing technological process is different, also incompatible, it directly cannot be introduced equipment control system, thus promotes the sense organ understanding of keeper, and then improves quality and the efficiency of equipment control.
Again, the device fails managed of these systems or when keeping in repair, requires user's hand filling phenomenon of the failure or maintenance program.Therefore result in a large amount of repetitive operation, waste manpower, reference cannot be provided to follow-up work, also cannot obtain according to previous work and instruct.
In addition, these system major parts are C/S models.Its needs install special client in every platform office terminal, and when system occurs to change, need all system terminals to upgrade, maintenance workload is very large.
Summary of the invention
The object of the invention is to: the deficiency overcoming the management of existing petrochemical process plant equipment, provide a kind of convenient, intuitively, efficiently based on the equipment control supervisory system of process chart.
To achieve these goals, the technical solution adopted in the present invention is: the equipment control supervisory system based on process chart of the present invention comprises: process flow diagram interactive subsystem, life period of an equipment information management subsystem, configuration management subsystem, database subset is unified equipment running status acquisition subsystem, wherein:
Process flow diagram interactive subsystem is systematic difference interface section, for providing for user based on the interactive experience (comprising management equipment information and facilities for observation running status) of process flow diagram and freely managing of process flow diagram.
Life period of an equipment information management subsystem, for equipment from being installed to the management between scrapping.
Configuration management subsystem is the configuration interface part of system, for the management of user right, and the setting of systematic parameter, and the backup-and-restore of data.
Database subsystem, for facility information, the process chart information of saved system, primitive information.
The invention provides the brand-new visual angle based on process flow diagram, production procedure combines with life period of equipment and realizes integrated dynamic management, combines together by workflow management and equipment control.Compare the mode of traditional use facility inventory management equipment information, use process flow diagram can more effectively management equipment information.And realization employing of the present invention three layers of B/S pattern, user does not need to carry out peace loading, unloading and attended operation to client, and system update only needs to upgrade server program, makes the workload of system maintenance greatly reduce.
Accompanying drawing explanation
Fig. 1 is system function module schematic diagram of the present invention;
Fig. 2 is the example of shape pel of the present invention and image pel;
Fig. 3 is the schematic flow sheet of user by system management facility information of the present invention;
Fig. 4 is user carries out real-time management to equipment schematic flow sheet by system of the present invention;
Fig. 5 is that user carries out the schematic flow sheet of fault typing by system of the present invention;
Fig. 6 is user carries out keeping in repair typing schematic flow sheet by system of the present invention;
Fig. 7 schematic flow sheet that to be user by system of the present invention to modify to maintenance program or delete;
Fig. 8 is the schematic flow sheet that system of users of the present invention carries out fault prompting;
Fig. 9 is that system of the present invention carries out safeguarding the schematic flow sheet reminded;
Figure 10 is that controller of spare parts uses the schematic flow sheet audited to spare part by system of the present invention;
Figure 11 is the treatment scheme schematic diagram of data access control module in present device lifecycle management subsystem.
Embodiment
Equipment control supervisory system based on process chart of the present invention comprises: process flow diagram interactive subsystem, life period of an equipment information management subsystem, configuration management subsystem, and database subset is unified equipment running status acquisition subsystem, wherein:
Process flow diagram interactive subsystem is systematic difference interface section, for providing for user based on the interactive experience (comprising management equipment information and facilities for observation running status) of process flow diagram and freely managing of process flow diagram.Life period of an equipment information management subsystem, for equipment from being installed to the management between scrapping.Configuration management subsystem is the configuration interface part of system, for the management of user right, and the setting of systematic parameter, and the backup-and-restore of data.Database subsystem, for facility information, the process chart information of saved system, primitive information.
As shown in Figure 1, according to equipment control supervisory system of the present invention, process flow diagram interactive subsystem can comprise process flow diagram and facility information interactive module, flowchart drawing and administration module and equipment real-time status monitoring module are wherein, process flow diagram and facility information interactive module are responsible for the display interface that user provides apparatus and process process flow diagram, and the process chart of different the level of detail can be shown by multi-layer image, user is by the concrete equipment in click process process flow diagram, the account information management of equipment can be carried out by the API that provides of invocation facility Life cycle information management subsystem, flowchart drawing and administration module are responsible for drawing new process chart static file in the corresponding document of database subsystem, manage all process flow diagrams of each workshop section, comprise and add process flow diagram to certain workshop section, workshop section belonging to modification process figure, and delete process flow diagram, equipment running status monitoring module is responsible for the running status that user provides the equipment in process chart, run the equipment running status in the equipment running status information real-time update process chart in real-time data base table according to equipment at that time, can image reflect technological principle and flow process and current production status.
According to equipment control supervisory system of the present invention, life period of an equipment information management subsystem can comprise basic information management module, fault information managing module, Maintenance information management module, maintaining information management module, spare part information management module and Access and control strategy of database module.Wherein, the basic information management of basic information management module in charge equipment account, is operated by the basic information database table of Access and control strategy of database module to database subsystem interactive device, comprises checking, add, revise and deleting of essential information; The management of fault information managing module in charge device fault information, and the fault of not keeping in repair is reminded, by Access and control strategy of database module, database subsystem interactive device failure information database table is operated, comprise checking, add, revise, delete, remind and adding up of failure message; The management of Maintenance information management module in charge maintenance of equipment information, by Access and control strategy of database module, the repair message tables of data of database subsystem interactive device, device fault information tables of data and spare part information data table are operated, comprise checking, add, revise, delete and adding up of repair message, the renewal of failure message, and the renewal of spare part number; Maintaining information management module in charge plant maintenance information administer and maintain regular prompting, operated by the maintenance information tables of data of Access and control strategy of database module to database subsystem interactive device, comprise checking, add, revise, delete, remind and adding up of maintenance information; Spare part information management module is responsible for the management of the spare part information in part warehouse, is operated by the spare part information database table of Access and control strategy of database module to database subsystem, comprises the checking of spare part, adds, revises, deletes, uses examination & verification and statistics; Interactive operation between each administration module of Access and control strategy of database module in charge life period of an equipment the equipment management subsystem and database subsystem, carries out record to operations, and is stored in database subsystem by the journal file of operation;
According to equipment control supervisory system of the present invention, configuration management subsystem, can comprise subscriber information management module, authority management module, system parameter setting module, backup/restoring system data module.Wherein, subscriber information management module in charge managing user information, operates the user of database subsystem and authority information storehouse table, comprises checking, increase, revise and deleting of user profile; Authority management module is in charge of the authority of each user, operates, upgrade user right field to the user of database subsystem and authority information storehouse table; System parameter setting module in charge arranges systematic parameter, comprise the contingent fault of every kind equipment and the maintenance program for described fault, the systematic parameter configuration file of this module to database subsystem operates, and comprises checking, increase, delete and revising described systematic parameter; Backup/restoring system data module is responsible for the data of backup database subsystem.
According to equipment control supervisory system of the present invention, database subsystem, the data of preservation can comprise vector process chart static file, vector graphical element storehouse static file, real-time data base table, Operation Log file, systematic parameter configuration file, equipment basic information database table, device fault information database table, plant maintenance information database table, spare part information database table and user and rights database table.
According to equipment control supervisory system of the present invention, equipment running status acquisition subsystem can also be comprised, it is data acquistion and control system, can be DCS system or MES system, they gather the data of reactor assembly, catalytic unit, boiler room, tank field dispatch control system, and be sent to real-time data base table by data-interface, and shown in real time on the computing machine of Central Control Room by LAN (Local Area Network).
As shown in Figure 2, equipment control supervisory system of the present invention allows user to carry out management equipment information by process chart.Flowchart drawing and administration module provide the design interface of SVG pel and SVG process chart for user, the SVG pel designed is sent to database subsystem and saves as vector graphical element storehouse static file, the SVG process chart designed is sent to database subsystem and saves as vector process chart static file, the exclusive identification code GUID of corresponding to it for equipment SVG pel is bound.Process flow diagram and facility information interactive module obtain the SVG process chart stored in the SVG pel and vector process chart static file stored in the static file of vector graphical element storehouse, and provide the display interface of process chart for user; When user clicks the equipment of described process chart display, it is one or more that process flow diagram and facility information interactive module are linked in basic information management module, fault information managing module, maintaining information management module, Maintenance information management module and spare part information management module according to the exclusive identification code GUID of this equipment, and then show the information of this equipment, and the fault of this equipment, maintenance and/or maintenance information are managed; When user finds that SVG pel and apparatus GUI D bind mistake, remove described binding by process flow diagram and facility information interactive module, and the SVG pel of described equipment is tied to the GUID of its corresponding equipment.
SVG pel is designed by user and is kept in the static file of vector graphical element storehouse, use the browser of SVG and CSS (cascading style sheet) (CSS) common control device drawing to export, and realized the Intelligent Recognition of pel by equipment exclusive identification code GUID and DOM technology.Exclusive identification code GUID identifies each equipment, by this GUID, process flow diagram and facility information interactive module can be linked to basic information management module, fault information managing module, Maintenance information management module, maintaining information management module, spare part information management module in life period of an equipment the equipment management subsystem, and namely GUID is used as the mapped identification between pel and corresponding device attribute information.If SVG pel and apparatus GUI D bind mistake, can first manual unbind, and then SVG pel is tied to the GUID of corresponding device.Mutual between the display of process flow diagram interactive subsystem and database subsystem is realized by AJAX technology, process flow diagram interactive subsystem transmitting apparatus GUID code is to database subsystem, database subsystem returns the relevant information organized with JSON data layout, and process flow diagram interactive subsystem is shown to the data received in the dialog box of browser.In addition, to every platform equipment, if equipment inner structure information will be checked, second-level message can be shown, namely the visibility attribute of control SVG drawing levels of detail.
SVG process chart is mainly made up of SVG pel and pipeline.SVG pel comprises two kinds of pels: shape pel and image pel.Fig. 2 is shape pel and image pel example, and table 1 is each attribute contrast table of shape pel and image pel.Shape pel is comparatively simple, and emphasize the profile (geometric attribute) of pel, image pel is more complicated, emphasizes the profile (geometric attribute) of pel, style design and animation effect.Image pel only includes pel profile to make up shape pel, thus the very unlifelike defect that seems.For the pel of stereoeffect, realized by color gradient.Define different gradient rest point performance highlights and low luminous point.And to arrange gradual change extended method be mirror-reflection, the illumination stereoeffect of finishing equipment.Table 2 is that the BNF of SVG pel describes, the specific definition composition of SVG pel.SVG pel, according to its complicacy, can be stored in the static file of vector graphical element storehouse to show any one form in 3-4, and uses the introducing method in table 5-6.SVG pipeline can use the mark of SVG line endpoints to present, and in SVG drawing, has the line that some mark with arrow etc.Usually unified the arrow of all pipelines by defined label unit, these tagged elements can be re-used, and under being defined in the defs label of SVG.
In SVG, support that multi-layer image is drawn, respectively from summary layer to the image of levels of detail rendering apparatus, then control the observability of different layer, reach the effect of multi-layer image display device information.Meanwhile, add onclick event can click on element, if multiple element is formed jointly can click element, can arrange a shade figure, it covers allly clicks element, and completely transparent, and shade figure adds onclick event.In onclick event, use Ajax technology, JSON data interchange format and backstage alternately, by unique No. GUID of equipment, to realize the corresponding of SVG figure and equipment.
System provides the Web drawing instrument drawing SVG drawing (or using Google open source projects SVGEditor).For the actual conditions of the existing a large amount of process chart of enterprise, existing drawing can be imported as base map (Background) in this instrument, on base map upper strata, each layer of electronics SVG process flow diagram is described according to base map, and the superiors layer called after action layer, the figure of this layer can identify mouse click event.When preservation drawing, ignore Background, and the region automatically for clicking arranges onclick event, the content of onclick event is that process flow diagram and facility information interactive module specify API Calls, SVG file is saved to the vector process chart static file on server.To the management of process flow diagram namely to the checking of static file in file system, increase, revise, delete.
Process flow diagram of the present invention and facility information interactive module, brand-new visual angle based on process flow diagram is provided, production procedure is combined with life period of equipment and realizes integrated dynamic management, and use multi-layer image to show the process chart of different level of detail, both can check equipment room relation from overall angle, and also can go deep into device interior and check inner structure.Compare the mode of traditional use facility inventory management equipment information, use process flow diagram can more convenient and quicker ground management equipment information.
As shown in Figure 4, equipment control supervisory system of the present invention can allow user to carry out real-time management to equipment.The equipment running status information stored in equipment real-time status monitoring module polls real-time data base table, and in process chart interface display device real-time running state registration table; The facility information that real-time data base table gathers according to equipment running status acquisition system upgrades in real time; Equipment running status acquisition system can be DCS system or MES system.Equipment running status registration table is by SVG technology to drawing, and embedded JavaScript code simultaneously, fetches data to real-time data base table for timing, to upgrade the registration (the corresponding element value in amendment SVGDOM tree construction) of registration table.Between equipment real-time status monitoring module and real-time data base, exchange data by http protocol and JSON data layout.Compare XML, JSON data layout is lighter, short and small, is applicable to Internet Transmission.In addition, equipment real-time status monitoring module allows the renewal frequency being changed the page by adjustment parameter.When network speed is slower, lower renewal frequency should be selected.
Equipment real-time status monitoring module of the present invention, without the need to installing extra software or plug-in unit, can Real Time Observation equipment running status at that time, reach the object of equipment real time monitoring and safe operation.
As shown in Figure 5, equipment control supervisory system of the present invention can allow user to carry out fault typing.When certain equipment in user's click process process flow diagram and when selecting fault input function, process flow diagram and facility information interactive module receive the failure message (comprising fault-time and fault person liable etc.) of this equipment of user's input, and carry out alternately, described failure message being sent to fault information managing module according to this apparatus GUI D and fault information managing module.Fault information managing module reads and resolution system parameter configuration files, obtains conventional error listing, to provide the phenomenon that this kind equipment may break down; If this time fault is present in this list, obtains important level and the suggestion maintenance program of the fault that system corresponding to this fault provides automatically, and be sent to process flow diagram and facility information interactive module, with for reference; If this time fault is not present in this list, then send prompting via process flow diagram and facility information interactive module, with the manual typing of reminding user this time phenomenon of the failure seek advice from experts fault important level and suggestion maintenance program.After this, by the systematic parameter configuration module of configuration management subsystem, by the conventional error listing of the fault writing system parameter configuration files of manual for user typing, thus reference can also be provided for next time breaks down.Finally, upload this fault picture by process flow diagram and facility information interactive module, complete this fault Input Process.Wherein, in systematic parameter configuration file, for conventional error listing, adopt four-tuple < facility inventory, phenomenon of the failure, important level, the mode of suggestion maintenance program > stores.
As shown in Figure 6, equipment control supervisory system of the present invention can allow user to carry out maintenance typing.When certain equipment pel in user's click process process flow diagram and when selecting maintenance input function, first process flow diagram and facility information interactive module carry out according to the GUID of this equipment and fault information managing module alternately.Fault information managing module judges whether this equipment exists fault.If this equipment does not exist fault, then notify that process flow diagram and facility information interactive module inform user, cannot carry out maintenance typing.Otherwise, if this equipment exists fault, then notify that process flow diagram and facility information interactive module show the error listing of this equipment.The fault entries needed repairing that user selects by process flow diagram and facility information interactive module, and the repair message (comprising servicing time and maintenance personal etc.) of user's input is sent to Maintenance information management module.Maintenance information management module reads and resolution system parameter configuration files, obtains the conventional maintenance program list of this kind equipment; If there is corresponding maintenance program in this list, be then directly sent to process flow diagram and facility information interactive module, with for reference; If there is not corresponding maintenance program in this list, then send prompting to process flow diagram and facility information interactive module, with the manual typing maintenance program of reminding user.After this, by the systematic parameter configuration module of configuration management subsystem, by the conventional maintenance program list of the maintenance program writing system parameter configuration files of manual for user typing, reference can also be provided for carrying out maintenance next time.If maintenance program comprises the step changing spare part, then send spare part request for utilization to spare part information management module; Spare part information management module inquiry spare part information database table, judges whether to there is required spare part and whether required spare part quantity is sufficient, and judged result is fed back to process flow diagram and facility information interactive module.Wherein, in systematic parameter configuration file, for conventional maintenance program list, adopt two tuple < facility inventories, method for maintaining > one to one mode stores.Maintenance information management module can also count the fault of every platform equipment and corresponding repair, for later potential possible fault provides method for maintaining knowledge base.
As shown in Figure 7, equipment control supervisory system of the present invention can also allow user modify to maintenance program or delete.When user clicks certain equipment and selects amendment or delete maintenance program function, process flow diagram and facility information interactive module are carried out according to the GUID of this equipment and Maintenance information management module alternately.Maintenance information management module obtains the corresponding maintenance program of this equipment and feeds back to process flow diagram and facility information interactive module, to modify or delete for user to corresponding maintenance program.But for comprising the maintenance program changing accessory, if its spare part request for utilization is by examination & verification, in order to ensure the consistance of data, this maintenance program can not be revised or delete.
Fault information managing module of the present invention, Maintenance information management module, system parameter setting module, jointly set up a set of equipment fault and method for maintaining storehouse, when there is identical fault in lower secondary device, recording device fault need not be repeated, and can select from the contingent equipment failure list of this equipment.Meanwhile, to fault, feasible suggestion maintenance program and reliable fault important level can also be proposed.In addition, when adopting the maintenance program existed next time, can typing be repeated, and in maintenance program list, directly select this maintenance program, decrease the manual typing of repetition.
As shown in Figure 8, equipment control supervisory system of the present invention can carry out fault prompting to user.When user logs in this system first, fault information managing module arranges Read fault entry number for this user, and is initialized as 0.After this, when each user and this system are carried out mutual, fault information managing module all needs to judge whether that the new fault existed for this user needs to remind.First obtain the existing fault entries number for this user, if existing fault entries number equals Read fault entry number, then this need not be reminded.Otherwise, if existing fault entries number is greater than Read fault entry number, then fault is initiated to user and reminds.Be specially, the desktop prompting API calling corresponding browser sends and initiatively warns, and is interpolation sound of warning by <audio> label, after sending fault prompting, upgrades Read fault entry number.Wherein, Read fault entry number and existing fault entries number are stored in device fault information database table, and further, Read fault entry number is stored in the Session space set by this user.After user receives fault prompting, click fault and remind pop-up box, enter fault and remind the detailed page, in this detailed page, the fault of this equipment carries out sequencing display according to fault importance and time of failure.The fault that fault importance is higher preferentially shows, and when fault importance is identical, time of failure fault comparatively early preferentially shows.Fault information managing module is initiatively warned by fault importance and fault generation event to the fault of not keeping in repair, the page is by JavaScript timer, at regular intervals, need to send the fault entries of warning to the request of device fault information database table, if existed, then the desktop notice API calling browser sends desktop and reminds.Chrome browser and more than IE9.0 version browser both provide corresponding A PI.Fault information managing module can also count the number of stoppages of every platform equipment in certain time period, and buying for the continuation of this equipment later provides reference.
As shown in Figure 9, equipment control supervisory system of the present invention can carry out maintenance prompting to user.When user logs in this system first, maintaining information management module has been read to safeguard entry number for this user is arranged, and is initialized as 0.After this, when this user and this system are carried out mutual at every turn, maintaining information management module judges whether that the new maintenance existed for this user needs to remind.First the maintenance count down time (namely safeguarding the mistiming of start time and current time) for this user is calculated, if safeguard that count down time is less than default maintenance and reminds number of days (namely carry and a few days ago start to remind), then this maintenance information is counted existing maintenance and remind entry number, if safeguard that existing entry number equals to read to safeguard entry number, then this need not be reminded.Safeguard that if existing entry number is greater than to read to safeguard entry number, then initiate to safeguard to user and remind.Be specially, the desktop prompting API calling corresponding browser sends and initiatively warns, and is interpolation sound of warning by <audio> label.Send after safeguarding prompting, upgrade and read to safeguard entry number.Wherein, read to safeguard entry and existingly safeguarded that entry is stored in plant maintenance information database table, further, in the session space of having read to safeguard that entry is stored in set by this user.After user receives and safeguards prompting, click and safeguard prompting pop-up box, enter and safeguard the detailed page of prompting, in the detailed page, maintenance information is according to residue maintenance time sequencing display, and arrange different warning colors according to maintenance time difference, wherein also the blueness of surplus more than 15 days is warned, the orange warning of 3-15 days, red warning in less than 3 days.Maintaining information management module can also be added up execution time first time of all maintenances and be performed number of times, facilitates enterprise to formulate following maintenance executive plan.
As shown in Figure 10, equipment control supervisory system of the present invention allows controller of spare parts to audit spare part use.When part warehouse keeper logs in, spare part information management module obtains all pending spare part requests for utilization.Part warehouse keeper in conjunction with the whereabouts of spare part, can determine by this spare part request for utilization, or refuses this spare part request for utilization.If part warehouse keeper determines by this spare part request for utilization, spare part information management module amendment spare part information database table, deducts corresponding spare part number.Note, before spare part request for utilization is by examination & verification, in spare part information database table, the number of corresponding spare part can't reduce, and only when spare part request for utilization is by examination & verification, just can deduct corresponding spare part number.Spare part information management module can also count the usage quantity of each spare part and use whereabouts, facilitates enterprise to formulate the procurement plan of following spare part.
Failure message storehouse is shown by fault information managing module of the present invention, Maintenance information management module, spare part information management module, repair message storehouse is shown and spare part information bank table combines, and take into account the contact between three and feedback information.The information such as the present invention also adopts mode instantly prompting equipment failure of initiatively warning to keep in repair, realize the standardization system management centered by fault, maintenance and spare part and equipment safety management.
In addition, fault information managing module, maintaining information management module, Maintenance information management module and spare part information management module provide the statistics and analysis of situation of fault to each equipment, maintenance, maintenance and spare part, for the buying of enterprise's equipment in the future and spare part thereof provides reference.
As shown in figure 11, data access control module is " goalkeeper " between each administration module of life period of an equipment ADMINISTRATION SUBSYSTEM and database subsystem, and described each administration module all must be forwarded by this module all operations of database subsystem.If each administration module performs insert, update, delete operation, data access control module needs record to perform database table state, operation SQL statement after database table state before the user ID of described operation, client ip, system time, action type, operation, operation, and is saved in Operation Log file by the journal file of described operation.
Backup/restoring system the data module of configuration management subsystem is responsible for the backup-and-restore of system file.Wherein, backup operation comprises backup all database tables, vector process chart static file, vector graphical element storehouse static file, Operation Log file and systematic parameter configuration file; Restoring operation is by restoring data storehouse and replace static file, these data convert to certain time point.The robustness of system cloud gray model is ensured with this.
Realization employing of the present invention three layers of B/S pattern, user does not need to carry out peace loading, unloading and attended operation to client, and system update only needs to upgrade server program, and the workload of system maintenance is reduced greatly.In addition, use the control of authority system that design is comparatively perfect, make the different personnel of different levels Network Basedly can carry out remote device monitoring and the management of different rights.
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Claims (8)
1. the equipment control supervisory system based on process chart, this system adopts B/S pattern, it is characterized in that this system comprises: process flow diagram interactive subsystem, life period of an equipment information management subsystem, configuration management subsystem and database subsystem, wherein:
Described process flow diagram interactive subsystem is systematic difference interface section, for providing based on the interactive experience of process flow diagram and freely managing of process flow diagram for user;
Described life period of an equipment information management subsystem, for equipment from being installed to the management between scrapping;
Described configuration management subsystem is the configuration interface part of system, for the management of user right, and the setting of systematic parameter, and the backup-and-restore of data;
Described database subsystem, for facility information, the process chart information of saved system, primitive information;
The described equipment control supervisory system based on process chart also comprises equipment running status acquisition subsystem, and for data acquisition and control, it gathers the data of related Control System, and is sent to the real-time data base table of database subsystem by data-interface;
Described process flow diagram interactive subsystem comprises process flow diagram and facility information interactive module, flowchart drawing and administration module and equipment real-time status monitoring module; Described life period of an equipment information management subsystem comprises basic information management module, fault information managing module, Maintenance information management module, maintaining information management module, spare part information management module and Access and control strategy of database module; Described configuration management subsystem comprises subscriber information management module, authority management module, system parameter setting module, backup/restoring system data module; The information that database subsystem is preserved comprises vector process chart static file, vector graphical element storehouse static file, real-time data base table, Operation Log file, systematic parameter configuration file, equipment basic information database table, device fault information database table, plant maintenance information database table, spare part information database table and user and rights database table; Wherein:
Described process flow diagram and facility information interactive module, be responsible for the display interface that user provides apparatus and process process flow diagram, and the process chart of different the level of detail is shown with multi-layer image, when concrete equipment in user's click process process flow diagram, the API that invocation facility Life cycle information management subsystem provides carries out the account information management of equipment;
Described flowchart drawing and administration module, be responsible for drawing and management flow chart pel static file be saved in the vector graphical element static file of database subsystem, draw new process chart static file in the vector process chart static file of database subsystem, manage all process flow diagrams of each workshop section, comprise and add process flow diagram to certain workshop section, workshop section belonging to modification process figure, and delete process flow diagram;
Described equipment running status monitoring module, is responsible for the running status that user provides the equipment in process chart, according to the equipment running status in the equipment running status information real-time update process chart in real-time data base table;
Described basic information management module, is responsible for the basic information management of equipment account, is operated, comprise checking, add, revise and deleting of essential information by Access and control strategy of database module to basic information database table;
The management of described fault information managing module in charge device fault information, and the fault of not keeping in repair is reminded, by Access and control strategy of database module, failure information database table is operated, comprise checking, add, revise, delete, remind and adding up of failure message;
The management of described Maintenance information management module in charge maintenance of equipment information, by Access and control strategy of database module, repair message tables of data, device fault information tables of data and spare part information data table are operated, comprise checking, add, revise, delete and adding up of repair message, the renewal of failure message, and the renewal of spare part number;
Described maintaining information management module in charge plant maintenance information administer and maintain regular prompting, by Access and control strategy of database module, maintenance information tables of data is operated, comprises checking, add, revise, delete, remind and adding up of maintenance information;
Described spare part information management module is responsible for the management of the spare part information in part warehouse, is operated spare part information database table by Access and control strategy of database module, comprises the checking of spare part, adds, revises, deletes, uses examination & verification and statistics;
Interactive operation between each administration module of described Access and control strategy of database module in charge life period of an equipment the equipment management subsystem and database subsystem, carries out record to operations, and is stored in database subsystem by the journal file of operation;
Described subscriber information management module in charge managing user information, operates the user of database subsystem and authority information storehouse table, comprises checking, increase, revise and deleting of user profile;
Described authority management module is in charge of the authority of each user, operates, upgrade user right field to the user of database subsystem and authority information storehouse table;
Described system parameter setting module in charge arranges systematic parameter, comprise the contingent fault of every kind equipment and the suggestion maintenance program for described fault, the systematic parameter configuration file of this module to database subsystem operates, and comprises checking, increase, delete and revising described systematic parameter;
Described backup/restoring system data module is responsible for the data of backup-and-restore database subsystem; Described data comprise: the SQL statement of all tables of data, state data file, Operation Log file, systematic parameter configuration file.
2. according to claim 1 based on the equipment control supervisory system of process chart in realize the method for equipment control, it is characterized in that:
Flowchart drawing and administration module provide design interface and the administration interface of SVG pel and SVG process chart for user, the SVG pel designed is sent to database subsystem and saves as vector graphical element storehouse static file, the SVG process chart designed is sent to database subsystem and saves as vector process chart static file, corresponding to it for the exclusive identification code GUID of equipment SVG pel is bound; This module also allows user to import existing drawing as base map;
Process flow diagram and facility information interactive module obtain the SVG process chart stored in the SVG pel and vector process chart static file stored in the static file of vector graphical element storehouse, and provide the display interface of process chart for user;
When user clicks the equipment of described process chart display, it is one or more that process flow diagram and facility information interactive module are linked in basic information management module, fault information managing module, maintaining information management module, Maintenance information management module and spare part information management module according to the exclusive identification code GUID of this equipment, and then show the information of this equipment, for user, the failure message of this equipment, repair message and/or maintenance information are checked, add, revise and/or deleted.
3. according to claim 1 based on the equipment control supervisory system of process chart in realize equipment real-time management method, it is characterized in that:
The equipment running status information stored in equipment real-time status monitoring module polls real-time data base table, and in process chart interface display device real-time running state registration table; The facility information that real-time data base table gathers according to equipment running status acquisition system upgrades in real time; Described equipment running status acquisition system is DCS system or MES system; Described equipment running status registration table is by SVG technology to drawing, and embedded JavaScript code simultaneously, fetches data to real-time data base table for timing, to upgrade the registration of registration table; Between described equipment real-time status monitoring module and real-time data base, exchange data by http protocol and JSON data layout.
4. according to claim 1 based on the equipment control supervisory system of process chart in realize the method for fault typing, it is characterized in that:
When certain equipment in user's click process process flow diagram and when selecting fault input function, process flow diagram and facility information interactive module receive the failure message of this equipment of user's input, and carry out alternately, described failure message being sent to fault information managing module according to this apparatus GUI D and fault information managing module; Fault information managing module reads and resolution system parameter configuration files, obtains conventional error listing, to provide the phenomenon that this kind equipment may break down; If this time fault is present in this list, obtains important level and the suggestion maintenance program of the fault that system corresponding to this fault provides automatically, and be sent to process flow diagram and facility information interactive module, with for reference; If this time fault is not present in this list, then send prompting via process flow diagram and facility information interactive module, with the manual typing of reminding user this time phenomenon of the failure seek advice from experts fault important level and suggestion maintenance program.
5. according to claim 1 based on the equipment control supervisory system of process chart in realize maintenance typing method, it is characterized in that:
When certain equipment in user's click process process flow diagram and when selecting maintenance input function, first process flow diagram and facility information interactive module carry out alternately according to the GUID of this equipment and fault information managing module; Fault information managing module judges whether this equipment exists fault, if this equipment does not exist fault, then notifies that process flow diagram and facility information interactive module inform user, cannot carry out maintenance typing; If this equipment exists fault, then notify that process flow diagram and facility information interactive module show the error listing of this equipment; The fault entries needed repairing that user selects by process flow diagram and facility information interactive module, and the repair message of user's input is sent to Maintenance information management module; Maintenance information management module reads and resolution system parameter configuration files, obtains the conventional maintenance program list of this kind equipment; If there is corresponding maintenance program in this list, be then directly sent to process flow diagram and facility information interactive module, with for reference; If there is not corresponding maintenance program in this list, then send prompting to process flow diagram and facility information interactive module, with the manual typing maintenance program of reminding user.
6. according to claim 1 based on the equipment control supervisory system of process chart in realize fault remind method, it is characterized in that:
When user logs in this system first, fault information managing module arranges Read fault entry number for this user, and is initialized as 0; After this, when each user and this system are carried out mutual, fault information managing module all needs to judge whether that the new fault existed for this user needs to remind; First obtain the existing fault entries number for this user, if existing fault entries number equals Read fault entry number, then this need not be reminded; If existing fault entries number is greater than Read fault entry number, then fault is initiated to user and remind.
7. according to claim 1 based on the equipment control supervisory system of process chart in realize safeguard remind method, it is characterized in that:
When user logs in this system first, maintaining information management module has been read to safeguard entry number for this user is arranged, and is initialized as 0; After this, when this user and this system are carried out mutual at every turn, maintaining information management module judges whether to need to initiate to safeguard prompting to user; Deterministic process is specially:
Calculate for the maintenance count down time of this user, describedly safeguard that count down time is the mistiming of safeguarding start time and current time; If safeguard that count down time is less than default maintenance and reminds number of days, then this maintenance information is counted existing maintenance and remind entry number, safeguard that if existing entry number equals to read to safeguard entry number, then this need not be reminded; Safeguard that if existing entry number is greater than to read to safeguard entry number, then initiate to safeguard to user and remind;
After user reads described prompting, upgrade and read to safeguard entry.
8. according to claim 1 based on the equipment control supervisory system of process chart in realize spare part use examination & verification method, it is characterized in that:
When part warehouse keeper logs in, spare part information management module obtains all pending spare part requests for utilization; If part warehouse keeper determines by this spare part request for utilization, spare part information management module amendment spare part information database table, deducts corresponding spare part number.
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| CN110175917B (en) * | 2019-05-05 | 2021-11-26 | 中国工商银行股份有限公司 | Device and method for parameter graphical processing |
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| CN112019805A (en) * | 2020-07-24 | 2020-12-01 | 神华和利时信息技术有限公司 | Process environment and process monitoring method and device, storage medium and electronic equipment |
| CN114547155A (en) * | 2022-02-17 | 2022-05-27 | 浙江中控技术股份有限公司 | Process flow chart display method and system |
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