CN103150624B - Based on the equipment control supervisory system of process chart - Google Patents
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Abstract
基于工艺流程图的设备管理监控系统主要通过石油化工设备的工艺流程图对设备进行管理,该系统包括流程图交互子系统,设备全生命周期信息管理子系统,配置管理子系统和数据库子系统。本发明采用B/S构架,提供了基于流程图的全新视角,将生产流程与设备生命周期相结合以实现集成动态管理,从而将流程管理和设备管理融为一体。本发明使管理工厂设备状态方便、直观,且不受工作地点的限制。
The equipment management and monitoring system based on process flow chart mainly manages the equipment through the process flow chart of petrochemical equipment. The system includes flow chart interaction subsystem, equipment life cycle information management subsystem, configuration management subsystem and database subsystem. The invention adopts the B/S framework, provides a new perspective based on the flowchart, combines the production flow and the equipment life cycle to realize integrated dynamic management, and thus integrates the process management and equipment management. The invention makes it convenient and intuitive to manage the state of factory equipment, and is not restricted by the working place.
Description
技术领域technical field
本发明涉及一种基于工艺流程图的设备管理监控系统,尤其适用于石油化工等流程工业企业中的设备管理。The invention relates to an equipment management and monitoring system based on a process flow chart, and is especially suitable for equipment management in process industry enterprises such as petrochemical industry.
技术背景technical background
随着网络信息时代的到来,如何利用先进、便捷的方式实现信息的科学管理,已成为各种领域实现信息化建设的焦点问题。设备管理监控系统的作用是对设备信息进行科学管理,而对于石油、化工等流程工业企业,其设备管理不同于一般企业的设备管理,必须有效结合其大量现存的设备工艺流程图,才能实现设备的高效管理。With the advent of the network information age, how to use advanced and convenient methods to realize the scientific management of information has become the focus of information construction in various fields. The role of the equipment management and monitoring system is to scientifically manage equipment information. For process industry enterprises such as petroleum and chemical industries, their equipment management is different from that of general enterprises. It must be effectively combined with a large number of existing equipment process flow charts to realize equipment management. efficient management.
然而现有的设备管理系统,都是采用目录的方式对设备进行管理,无法结合设备图像信息,也无法结合设备的工艺流程,而仅提供设备业务数据,数据单调、枯燥,可读性很差,并且信息资源的综合利用率低下。However, the existing equipment management systems all manage equipment in the form of catalogs, which cannot combine equipment image information and equipment process flow, but only provide equipment business data, which is monotonous, boring, and poorly readable. , and the comprehensive utilization rate of information resources is low.
首先,这些系统大多是基于设备目录进行基本信息和台帐的统计和管理,并没有引入大量的工艺流程图,即流程管理与设备管理互相分离,无法根据工艺的流程来进行有效的信息集成,造成系统内信息传递不流畅,无法从总体上对企业信息资源进行有效管理。First of all, most of these systems are based on the statistics and management of basic information and ledgers based on equipment catalogs, and do not introduce a large number of process flow charts, that is, process management and equipment management are separated from each other, and effective information integration cannot be carried out according to the process flow. As a result, information transmission in the system is not smooth, and it is impossible to effectively manage enterprise information resources as a whole.
其次,这些系统无法为用户提供直观性参考。现有工艺流程中的图形信息互不相同,也互不兼容,无法将其直接引入设备管理体系,从而提升管理员的感官认识,进而提高设备管理的质量和效率。Second, these systems fail to provide users with an intuitive reference. The graphic information in the existing technological process is different and incompatible with each other, and it cannot be directly introduced into the equipment management system, so as to improve the sensory awareness of the administrator, and then improve the quality and efficiency of equipment management.
再次,这些系统的所管理的设备发生故障或进行维修时,要求用户手工填写故障现象或维修方案。因此导致了大量的重复性工作,浪费了人力,无法给后续工作提供参考,也无法根据先前的工作获取指导。Thirdly, when the managed equipment of these systems fails or undergoes maintenance, the user is required to manually fill in the failure phenomenon or the maintenance plan. As a result, a lot of repetitive work is wasted, manpower is wasted, and it is impossible to provide reference for follow-up work, and it is also impossible to obtain guidance based on previous work.
另外,这些系统大部分是C/S模式的。其需要在每台管理终端安装专用的客户端,当系统发生变更时,需要将所有系统终端进行更新,维护工作量很大。In addition, most of these systems are C/S mode. It needs to install a dedicated client on each management terminal. When the system changes, all system terminals need to be updated, and the maintenance workload is heavy.
发明内容Contents of the invention
本发明的目的在于:克服现有石油化工流程工业企业设备管理的不足,提供一种方便,直观,高效的基于工艺流程图的设备管理监控系统。The purpose of the present invention is to overcome the shortage of equipment management in existing petrochemical process industry enterprises, and provide a convenient, intuitive and efficient equipment management and monitoring system based on process flow charts.
为了实现上述目的,本发明所采用的技术方案为:本发明的基于工艺流程图的设备管理监控系统包括:流程图交互子系统,设备全生命周期信息管理子系统,配置管理子系统,数据库子系统和设备运行状态采集子系统,其中:In order to achieve the above purpose, the technical solution adopted by the present invention is: the equipment management and monitoring system based on the process flow chart of the present invention includes: a flow chart interaction subsystem, an equipment life cycle information management subsystem, a configuration management subsystem, a database subsystem System and equipment operation status collection subsystem, in which:
流程图交互子系统,是系统的应用接口部分,用于为用户提供基于流程图的交互体验(包括管理设备信息和观察设备运行状态)和流程图的自由管理。The flowchart interaction subsystem is the application interface part of the system, which is used to provide users with interactive experience based on flowcharts (including managing device information and observing device operating status) and free management of flowcharts.
设备全生命周期信息管理子系统,用于对设备从安装到报废之间的管理。The equipment lifecycle information management subsystem is used to manage the equipment from installation to end-of-life.
配置管理子系统,是系统的配置接口部分,用于用户权限的管理,系统参数的设置,以及数据的备份和还原。The configuration management subsystem is the configuration interface part of the system, which is used for the management of user rights, the setting of system parameters, and the backup and restoration of data.
数据库子系统,用于保存系统的设备信息、工艺流程图信息,图元信息。The database subsystem is used to save the system's equipment information, process flow chart information, and graphic element information.
本发明提供基于流程图的全新视角,生产流程与设备生命周期相结合实现集成动态管理,即将流程管理和设备管理融为一体。相比传统的使用设备目录管理设备信息的方式,使用流程图可以更有效地管理设备信息。并且本发明的实现采用三层B/S模式,用户不需要对客户端进行安装、卸载和维护操作,系统更新仅需对服务器程序进行更新,使得系统维护的工作量大大降低。The present invention provides a new perspective based on flow charts, and realizes integrated dynamic management by combining production processes and equipment life cycles, that is, integrating process management and equipment management. Compared with the traditional method of managing device information by using the device catalog, using the flowchart can manage device information more effectively. And the implementation of the present invention adopts the three-layer B/S mode, the user does not need to install, uninstall and maintain the client, and the system update only needs to update the server program, so that the workload of system maintenance is greatly reduced.
附图说明Description of drawings
图1为本发明的系统功能模块示意图;Fig. 1 is the schematic diagram of system function module of the present invention;
图2为本发明的形状图元和图像图元的示例;Fig. 2 is the example of shape primitive and image primitive of the present invention;
图3为用户通过本发明的系统管理设备信息的流程示意图;FIG. 3 is a schematic flow diagram of a user managing device information through the system of the present invention;
图4为用户通过本发明的系统对设备进行实时性管理的流程示意图;Fig. 4 is a schematic flow diagram of a user performing real-time management of equipment through the system of the present invention;
图5为用户通过本发明的系统进行故障录入的流程示意图;Fig. 5 is a schematic flow chart of a user entering a fault through the system of the present invention;
图6为用户通过本发明的系统进行维修录入的流程示意图;Fig. 6 is a flow diagram of a user entering maintenance through the system of the present invention;
图7为用户通过本发明的系统对维修方案进行修改或删除的流程示意图;Fig. 7 is a schematic flow diagram of a user modifying or deleting a maintenance plan through the system of the present invention;
图8为本发明的系统对用户进行故障提醒的流程示意图;Fig. 8 is a schematic flow chart of the system of the present invention reminding users of failures;
图9为本发明的系统进行维护提醒的流程示意图;FIG. 9 is a schematic flow diagram of the system of the present invention performing maintenance reminders;
图10为备件管理员通过本发明的系统对备件使用进行审核的流程示意图;Fig. 10 is a schematic flow diagram of a spare parts administrator auditing the use of spare parts through the system of the present invention;
图11为本发明设备全生命周期管理子系统中数据访问控制模块的处理流程示意图。Fig. 11 is a schematic diagram of the processing flow of the data access control module in the equipment life cycle management subsystem of the present invention.
具体实施方式detailed description
本发明的基于工艺流程图的设备管理监控系统包括:流程图交互子系统,设备全生命周期信息管理子系统,配置管理子系统,数据库子系统和设备运行状态采集子系统,其中:The equipment management and monitoring system based on the process flow chart of the present invention includes: a flow chart interaction subsystem, an equipment life cycle information management subsystem, a configuration management subsystem, a database subsystem and an equipment operation state acquisition subsystem, wherein:
流程图交互子系统,是系统的应用接口部分,用于为用户提供基于流程图的交互体验(包括管理设备信息和观察设备运行状态)和流程图的自由管理。设备全生命周期信息管理子系统,用于对设备从安装到报废之间的管理。配置管理子系统,是系统的配置接口部分,用于用户权限的管理,系统参数的设置,以及数据的备份和还原。数据库子系统,用于保存系统的设备信息、工艺流程图信息,图元信息。The flowchart interaction subsystem is the application interface part of the system, which is used to provide users with interactive experience based on flowcharts (including managing device information and observing device operating status) and free management of flowcharts. The equipment lifecycle information management subsystem is used to manage the equipment from installation to end-of-life. The configuration management subsystem is the configuration interface part of the system, which is used for the management of user rights, the setting of system parameters, and the backup and restoration of data. The database subsystem is used to save the system's equipment information, process flow chart information, and graphic element information.
如图1所示,根据本发明的设备管理监控系统,流程图交互子系统可以包括流程图和设备信息交互模块、流程图绘制及管理模块和设备实时状态监控模块其中,流程图与设备信息交互模块负责为用户提供设备工艺流程图的显示界面,并可以多图层显示不同详细程度的工艺流程图,用户通过点击工艺流程图中的具体设备,可以调用设备全生命周期信息管理子系统所提供的API进行设备的台账信息管理;流程图绘制及管理模块负责绘制新的工艺流程图静态文件到数据库子系统的相应文件中,管理每个工段的所有流程图,包括添加流程图到某个工段,修改流程图所属工段,以及删除流程图;设备运行状态监控模块负责为用户提供工艺流程图中的设备的运行状态,根据当时设备运行实时数据库表中的设备运行状态信息实时更新工艺流程图中的设备运行状态,可以形象的反映出工艺原理和流程以及当前的生产状况。As shown in Figure 1, according to the equipment management and monitoring system of the present invention, the flow chart interaction subsystem may include a flow chart and equipment information interaction module, a flow chart drawing and management module, and a real-time equipment status monitoring module. Among them, the flow chart interacts with equipment information The module is responsible for providing the user with the display interface of the equipment process flow chart, and can display the process flow chart of different levels of detail in multiple layers. By clicking on the specific equipment in the process flow chart, the user can call the information provided by the equipment life cycle information management subsystem The API manages the account information of the equipment; the flow chart drawing and management module is responsible for drawing the new process flow chart static file to the corresponding file of the database subsystem, and managing all the flow charts of each section, including adding the flow chart to a certain Section, modify the section to which the flow chart belongs, and delete the flow chart; the equipment operation status monitoring module is responsible for providing the user with the operation status of the equipment in the process flow chart, and updating the process flow chart in real time according to the equipment operation status information in the equipment operation real-time database table at that time The operating status of the equipment in the screen can vividly reflect the process principle and flow as well as the current production status.
根据本发明的设备管理监控系统,设备全生命周期信息管理子系统可以包括基本信息管理模块、故障信息管理模块、维修信息管理模块、维护信息管理模块、备件信息管理模块和数据库访问控制模块。其中,基本信息管理模块负责设备台账的基本信息管理,通过数据库访问控制模块对数据库子系统交互设备的基本信息数据库表进行操作,包括基本信息的查看、添加、修改和删除;故障信息管理模块负责设备故障信息的管理,并对未维修的故障进行提醒,通过数据库访问控制模块对数据库子系统交互设备故障信息数据库表进行操作,包括故障信息的查看、添加、修改、删除、提醒和统计;维修信息管理模块负责设备维修信息的管理,通过数据库访问控制模块对数据库子系统交互设备的维修信息数据表、设备故障信息数据表和备件信息数据表进行操作,包括维修信息的查看、添加、修改、删除和统计,故障信息的更新,以及备件数目的更新;维护信息管理模块负责设备维护信息的管理和维护定期提醒,通过数据库访问控制模块对数据库子系统交互设备的维护信息数据表进行操作,包括维护信息的查看、添加、修改、删除、提醒和统计;备件信息管理模块负责备件库中的备件信息的管理,通过数据库访问控制模块对数据库子系统的备件信息数据库表进行操作,包括备件的查看、添加、修改、删除、使用审核和统计;数据库访问控制模块负责设备全生命周期设备管理子系统各管理模块与数据库子系统之间的交互操作,对各项操作进行记录,并将操作的日志文件存储于数据库子系统中;According to the equipment management and monitoring system of the present invention, the equipment life cycle information management subsystem may include a basic information management module, a fault information management module, a repair information management module, a maintenance information management module, a spare parts information management module and a database access control module. Among them, the basic information management module is responsible for the basic information management of the equipment ledger, and operates the basic information database table of the interactive equipment of the database subsystem through the database access control module, including viewing, adding, modifying and deleting of basic information; the fault information management module Responsible for the management of equipment failure information, and reminding of unrepaired failures, and operate the database subsystem interactive equipment failure information database table through the database access control module, including viewing, adding, modifying, deleting, reminding and statistics of failure information; The maintenance information management module is responsible for the management of equipment maintenance information, and operates the maintenance information data table, equipment failure information data table and spare parts information data table of the interactive equipment of the database subsystem through the database access control module, including viewing, adding, and modifying maintenance information , deletion and statistics, update of fault information, and update of the number of spare parts; the maintenance information management module is responsible for the management of equipment maintenance information and regular maintenance reminders, and operates the maintenance information data table of the interactive equipment of the database subsystem through the database access control module. Including viewing, adding, modifying, deleting, reminding and statistics of maintenance information; the spare parts information management module is responsible for the management of spare parts information in the spare parts library, and operates the spare parts information database table of the database subsystem through the database access control module, including spare parts View, add, modify, delete, use audit and statistics; the database access control module is responsible for the interactive operation between each management module of the equipment management subsystem and the database subsystem in the whole life cycle of the equipment, records various operations, and records the operation Log files are stored in the database subsystem;
根据本发明的设备管理监控系统,配置管理子系统,可以包括用户信息管理模块、权限管理模块、系统参数设置模块、备份/还原系统数据模块。其中,用户信息管理模块负责管理用户信息,对数据库子系统的用户及权限信息库表进行操作,包括用户信息的查看、增加、修改和删除;权限管理模块负责管理每个用户的权限,对数据库子系统的用户及权限信息库表进行操作,更新用户权限字段;系统参数设置模块负责设置系统参数,包括每类设备可能发生的故障以及针对所述故障的维修方案,该模块对数据库子系统的系统参数配置文件进行操作,包括对所述系统参数的查看、增加、删除和修改;备份/还原系统数据模块负责备份数据库子系统的数据。According to the device management and monitoring system of the present invention, the configuration management subsystem may include a user information management module, a rights management module, a system parameter setting module, and a backup/restoration system data module. Among them, the user information management module is responsible for managing user information, operating the user and authority information database table of the database subsystem, including viewing, adding, modifying and deleting user information; the authority management module is responsible for managing the authority of each user, Subsystem user and authority information database table to operate, update the user authority field; system parameter setting module is responsible for setting system parameters, including possible failures of each type of equipment and maintenance plans for the failures, this module is responsible for the database subsystem The system parameter configuration file is operated, including viewing, adding, deleting and modifying the system parameters; the backup/restore system data module is responsible for backing up the data of the database subsystem.
根据本发明的设备管理监控系统,数据库子系统,保存的数据可以包括矢量工艺流程图静态文件、矢量图元库静态文件、实时数据库表、操作日志文件、系统参数配置文件、设备基本信息数据库表、设备故障信息数据库表、设备维护信息数据库表、备件信息数据库表和用户及权限数据库表。According to the equipment management and monitoring system and the database subsystem of the present invention, the stored data may include vector process flow chart static files, vector vector element library static files, real-time database tables, operation log files, system parameter configuration files, and equipment basic information database tables , equipment failure information database table, equipment maintenance information database table, spare parts information database table and user and authority database table.
根据本发明的设备管理监控系统,还可以包括设备运行状态采集子系统,是数据采集和控制系统,可以为DCS系统或者MES系统,它们采集反应器装置、催化装置、锅炉房、罐区等控制系统的数据,并通过数据接口发送至实时数据库表,并通过局域网在中控室的计算机上实时显示。According to the equipment management and monitoring system of the present invention, it can also include equipment operation state acquisition subsystem, which is a data acquisition and control system, which can be a DCS system or an MES system, which collects the control information of reactor devices, catalytic devices, boiler rooms, tank farms, etc. The data of the system is sent to the real-time database table through the data interface, and displayed in real time on the computer in the central control room through the local area network.
如图2所示,本发明的设备管理监控系统允许用户通过工艺流程图来管理设备信息。流程图绘制及管理模块为用户提供SVG图元和SVG工艺流程图的设计界面,将设计好的SVG图元发送至数据库子系统并保存为矢量图元库静态文件,将设计好的SVG工艺流程图发送至数据库子系统并保存为矢量工艺流程图静态文件,将设备与其相应SVG图元的唯一标识码GUID进行绑定。流程图和设备信息交互模块获取矢量图元库静态文件中存储的SVG图元和矢量工艺流程图静态文件中存储的SVG工艺流程图,并为用户提供工艺流程图的显示界面;当用户点击所述工艺流程图显示的设备时,流程图和设备信息交互模块根据该设备的唯一标识码GUID链接到基本信息管理模块、故障信息管理模块、维护信息管理模块、维修信息管理模块和备件信息管理模块中的一个或多个,进而显示该设备的信息,并对该设备的故障、维修和/或维护信息进行管理;当用户发现SVG图元与设备GUID绑定错误时,通过流程图和设备信息交互模块解除所述绑定,并将所述设备的SVG图元绑定到其相应的设备的GUID。As shown in Figure 2, the equipment management and monitoring system of the present invention allows users to manage equipment information through process flow charts. The flow chart drawing and management module provides users with the design interface of SVG graphic elements and SVG process flow charts, sends the designed SVG graphic elements to the database subsystem and saves them as static files of the vector graphics element library, and saves the designed SVG process flow charts The diagram is sent to the database subsystem and saved as a static file of the vector process flow chart, and the equipment is bound with the unique identification code GUID of the corresponding SVG graphic element. The flow chart and equipment information interaction module obtains the SVG graphic elements stored in the static file of the vector graphics element library and the SVG process flow chart stored in the static file of the vector process flow chart, and provides the user with a display interface of the process flow chart; when the user clicks the When describing the equipment shown in the process flow chart, the flow chart and equipment information interaction module are linked to the basic information management module, fault information management module, maintenance information management module, maintenance information management module and spare parts information management module according to the unique identification code GUID of the equipment One or more of them, and then display the information of the equipment, and manage the failure, repair and/or maintenance information of the equipment; The interaction module unbinds the binding and binds the SVG primitive of the device to its corresponding GUID of the device.
SVG图元由用户设计并保存在矢量图元库静态文件中,使用SVG和层叠样式表(CSS)共同控制设备图纸的浏览器输出,并通过设备唯一标识码GUID和DOM技术实现图元的智能识别。唯一标识码GUID标识每一台设备,通过该GUID,流程图和设备信息交互模块能够链接到设备全生命周期设备管理子系统中的基本信息管理模块、故障信息管理模块、维修信息管理模块、维护信息管理模块、备件信息管理模块,即GUID用作图元和相对应的设备属性信息之间的映射标识。若SVG图元与设备GUID绑定错误,可以先手工解除绑定,然后再把SVG图元绑定到对应设备的GUID。流程图交互子系统的显示与数据库子系统之间的交互通过AJAX技术实现,流程图交互子系统发送设备GUID码到数据库子系统,数据库子系统返回以JSON数据格式组织好的相关信息,流程图交互子系统把收到的数据显示到浏览器的对话框上。此外,对每台设备,如果要查看设备内部结构信息,可以显示二级信息,也就是控制SVG图纸细节层的可见性属性。The SVG graphic element is designed by the user and saved in the static file of the vector graphic element library, using SVG and Cascading Style Sheet (CSS) to jointly control the browser output of the equipment drawing, and realizing the intelligence of the graphic element through the unique equipment identification code GUID and DOM technology identify. The unique identification code GUID identifies each device. Through the GUID, the flowchart and the device information interaction module can be linked to the basic information management module, fault information management module, maintenance information management module, maintenance The information management module and the spare parts information management module, that is, the GUID is used as a mapping identifier between the graphic element and the corresponding equipment attribute information. If the binding between the SVG graphic element and the device GUID is wrong, you can manually unbind it first, and then bind the SVG graphic element to the GUID of the corresponding device. The interaction between the display of the flowchart interactive subsystem and the database subsystem is realized through AJAX technology. The flowchart interactive subsystem sends the device GUID code to the database subsystem, and the database subsystem returns relevant information organized in JSON data format. The flowchart The interactive subsystem displays the received data on the dialog box of the browser. In addition, for each device, if you want to view the internal structure information of the device, you can display secondary information, which is to control the visibility attribute of the detail layer of the SVG drawing.
SVG工艺流程图主要是由SVG图元和管线组成。SVG图元包括两种图元:形状图元和图像图元。图2为形状图元和图像图元示例,表1为形状图元和图像图元各属性对比表。形状图元较简单,强调图元的轮廓(几何属性),图像图元较复杂,强调图元的轮廓(几何属性)、风格样式以及动画效果。图像图元是为了弥补形状图元只包括图元轮廓,从而显得很不逼真的缺陷。对于立体效果的图元,通过颜色渐变实现。定义不同的梯度停点表现高光点和低光点。并设置渐变扩展方法为镜面反射,完成设备的光照立体效果。表2为SVG图元的BNF描述,详细定义了SVG图元的组成。SVG图元根据其复杂性,可以以表3-4中任何一种形式保存于矢量图元库静态文件中,并使用表5-6中的引入方法。SVG管线可以使用SVG线端点的标记来呈现,在SVG图纸中,有一些带有箭头等标记的线。通过定义标记元素来统一所有的管线的箭头,这些标记元素是可以被复用的,并定义在SVG的defs标签下。The SVG process flow chart is mainly composed of SVG graphics elements and pipelines. SVG primitives include two kinds of primitives: shape primitives and image primitives. Figure 2 is an example of a shape primitive and an image primitive, and Table 1 is a comparison table of attributes of a shape primitive and an image primitive. The shape primitive is relatively simple, emphasizing the outline (geometric attribute) of the primitive, and the image primitive is more complex, emphasizing the outline (geometric attribute), style and animation effect of the primitive. The image primitive is to make up for the defect that the shape primitive only includes the outline of the primitive, which is very unrealistic. For the graphic elements of the stereoscopic effect, it is realized by color gradient. Define different gradient stops for highlights and lowspots. And set the gradient extension method to specular reflection to complete the three-dimensional lighting effect of the device. Table 2 is the BNF description of SVG primitives, which defines the composition of SVG primitives in detail. According to its complexity, SVG graphics can be stored in any form in Table 3-4 in the static file of the vector graphics library, and the import method in Table 5-6 can be used. SVG pipelines can be rendered using markers for SVG line endpoints, and in SVG drawings, there are some lines with markers such as arrows. Unify all pipeline arrows by defining markup elements that are reusable and defined under the SVG defs tag.
在SVG中,支持多图层绘图,分别从概要层到细节层绘制设备的图像,然后控制不同图层的可见性,达到多图层显示设备信息的效果。同时,在可点击元素上添加onclick事件,如果多个元素共同构成可点击元素,可以设置一个遮罩图形,它覆盖所有可点击元素,并且完全透明,在遮罩图形上添加onclick事件。在onclick事件中,使用Ajax技术,JSON数据交换格式与后台交互,通过设备唯一的GUID号,以实现SVG图形与设备的对应。In SVG, multi-layer drawing is supported, and the image of the device is drawn from the outline layer to the detail layer, and then the visibility of different layers is controlled to achieve the effect of multi-layer display of device information. At the same time, add an onclick event to the clickable element. If multiple elements together constitute a clickable element, you can set a mask graphic that covers all clickable elements and is completely transparent, and add an onclick event to the mask graphic. In the onclick event, use Ajax technology, JSON data exchange format to interact with the background, and use the unique GUID number of the device to realize the correspondence between the SVG graphics and the device.
系统提供绘制SVG图纸的Web绘图工具(或者使用Google开源项目SVGEditor)。对于企业现存大量工艺流程图的实际情况,可以在该工具中导入现存图纸作为底图(背景图),在底图上层,根据底图描绘电子SVG流程图的各个图层,并把最上层图层命名为action图层,该图层的图形可以识别鼠标点击事件。在保存图纸的时候,忽略背景图,并自动为可点击的区域设置onclick事件,onclick事件的内容为流程图和设备信息交互模块指定API调用,将SVG文件保存至服务器上的矢量工艺流程图静态文件。对流程图的管理也就是对文件系统中静态文件的查看、增加、修改、删除。The system provides a Web drawing tool for drawing SVG drawings (or use the Google open source project SVGEditor). For the actual situation of a large number of existing process flow charts in the enterprise, the existing drawings can be imported into the tool as the base map (background map). The layer is named action layer, and the graphics of this layer can recognize mouse click events. When saving the drawing, the background image is ignored, and the onclick event is automatically set for the clickable area. The content of the onclick event specifies the API call for the flow chart and the equipment information interaction module, and saves the SVG file to the static vector process flow chart on the server. document. The management of the flowchart is to view, add, modify, and delete static files in the file system.
本发明所述的流程图与设备信息交互模块,提供基于流程图的全新视角,将生产流程与设备生命周期相结合实现集成动态管理,并且使用多图层显示不同细节程度的工艺流程图,既可以从全局角度查看设备间关系,也可以深入设备内部查看内部结构。相比传统的使用设备目录管理设备信息的方式,使用流程图可以更方便快捷地管理设备信息。The flow chart and equipment information interaction module described in the present invention provides a new perspective based on the flow chart, combines the production process with the equipment life cycle to realize integrated dynamic management, and uses multiple layers to display process flow charts with different levels of detail, both You can view the relationship between devices from a global perspective, and you can also go deep into the device to view the internal structure. Compared with the traditional way of using the device catalog to manage device information, using the flowchart can manage device information more conveniently and quickly.
如图4所示,本发明的设备管理监控系统能够允许用户对设备进行实时性管理。设备实时状态监控模块查询实时数据库表中存储的设备运行状态信息,并在工艺流程图界面中显示设备实时运行状态示数表;实时数据库表根据设备运行状态采集系统所采集的设备信息实时进行更新;设备运行状态采集系统可以为DCS系统或MES系统。设备运行状态示数表由SVG技术绘制,同时内嵌JavaScript代码,用于定时向实时数据库表取数据,以更新示数表的示数(修改SVGDOM树结构中的对应元素值)。设备实时状态监控模块和实时数据库之间,通过HTTP协议和JSON数据格式交换数据。相比XML,JSON数据格式更加轻便,短小,适合网络传输。此外,设备实时状态监控模块允许通过调整参数来改变页面的更新频率。当网速较慢时,应选择较低的更新频率。As shown in FIG. 4 , the device management and monitoring system of the present invention can allow users to manage devices in real time. The equipment real-time status monitoring module queries the equipment operation status information stored in the real-time database table, and displays the equipment real-time operation status display table in the process flow chart interface; the real-time database table is updated in real time according to the equipment information collected by the equipment operation status acquisition system ; The equipment running status collection system can be DCS system or MES system. The equipment operation status indicator table is drawn by SVG technology, and JavaScript code is embedded at the same time, which is used to regularly fetch data from the real-time database table to update the indicator table (modify the corresponding element value in the SVGDOM tree structure). Between the equipment real-time status monitoring module and the real-time database, data is exchanged through HTTP protocol and JSON data format. Compared with XML, JSON data format is lighter, shorter and suitable for network transmission. In addition, the device real-time status monitoring module allows changing the update frequency of the page by adjusting parameters. When the network speed is slow, a lower update frequency should be selected.
本发明所述的设备实时状态监控模块,无需安装额外的软件或者插件,可以实时观察设备当时的运行状态,达到设备实时监视和安全运行的目的。The device real-time state monitoring module described in the present invention does not need to install additional software or plug-ins, and can observe the current running state of the device in real time, so as to achieve the purpose of real-time monitoring and safe operation of the device.
如图5所示,本发明的设备管理监控系统能够允许用户进行故障录入。当用户点击工艺流程图中某设备并选择故障录入功能时,流程图和设备信息交互模块接收用户输入的该设备的故障信息(包括故障时间和故障责任人等),并根据该设备GUID与故障信息管理模块进行交互,将所述故障信息发送至故障信息管理模块。故障信息管理模块读取并解析系统参数配置文件,获取常用故障列表,以给出该类设备可能发生故障的现象;若此次故障存在于该列表中,获取该故障对应的系统自动给出的故障的重要等级和建议维修方案,并发送至流程图和设备信息交互模块,以供用户参考;若此次故障未存在于该列表中,则经由流程图和设备信息交互模块发出提醒,以提醒用户手工录入此次故障现象并向专家咨询故障重要等级和建议维修方案。此后,还可以通过配置管理子系统的系统参数配置模块,将用户手工录入的故障写入系统参数配置文件的常用故障列表中,从而为下次发生故障提供参考。最后,通过流程图和设备信息交互模块上传此次故障图片,完成此次故障录入过程。其中,系统参数配置文件中,对于常用故障列表,采用四元组<设备目录,故障现象,重要等级,建议维修方案>的方式存储。As shown in FIG. 5 , the equipment management and monitoring system of the present invention can allow users to record faults. When the user clicks on a device in the process flow chart and selects the fault entry function, the flow chart and device information interaction module receives the fault information of the device (including fault time and fault responsible person) input by the user, and The information management module interacts and sends the fault information to the fault information management module. The fault information management module reads and parses the system parameter configuration file, and obtains a list of common faults, so as to give the possible fault phenomena of this type of equipment; The importance level of the fault and the recommended maintenance plan are sent to the flow chart and the equipment information interaction module for user reference; if the fault does not exist in the list, a reminder is sent through the flow chart and the equipment information interaction module to The user manually enters the fault phenomenon and consults the severity level of the fault and the suggested maintenance plan to the experts. Afterwards, by configuring the system parameter configuration module of the management subsystem, the faults manually entered by the user can be written into the common fault list in the system parameter configuration file, so as to provide reference for the next fault. Finally, upload the fault picture through the flow chart and the equipment information interaction module to complete the fault entry process. Among them, in the system parameter configuration file, the common fault list is stored in the form of quaternion <device directory, fault phenomenon, importance level, and suggested maintenance plan>.
如图6所示,本发明的设备管理监控系统能够允许用户进行维修录入。当用户点击工艺流程图中某设备图元并选择维修录入功能时,流程图和设备信息交互模块首先根据该设备的GUID与故障信息管理模块进行交互。故障信息管理模块判断该设备是否存在故障。如果该设备不存在故障,则通知流程图和设备信息交互模块告知用户,无法进行维修录入。反之,如果该设备存在故障,则通知流程图和设备信息交互模块显示该设备的故障列表。流程图和设备信息交互模块将用户选择的需要维修的故障条目,以及用户输入的维修信息(包括维修时间和维修人员等)发送至维修信息管理模块。维修信息管理模块读取并解析系统参数配置文件,获取该类设备的常用维修方案列表;如果该列表中存在相应的维修方案,则直接发送至流程图和设备信息交互模块,以供用户参考;如果该列表中不存在相应的维修方案,则向流程图和设备信息交互模块发出提醒,以提醒用户手工录入维修方案。此后,还可以通过配置管理子系统的系统参数配置模块,将用户手工录入的维修方案写入系统参数配置文件的常用维修方案列表中,为下次进行维修提供参考。如果维修方案中包括更换备件的步骤,则向备件信息管理模块发送备件使用申请;备件信息管理模块查询备件信息数据库表,判断是否存在所需备件以及所需备件数量是否充足,并将判断结果反馈至流程图和设备信息交互模块。其中,系统参数配置文件中,对于常用维修方案列表,采用二元组<设备目录,维修方法>一一对应的方式存储。维修信息管理模块还可以统计出每台设备的故障以及对应维修情况,为以后潜在可能的故障提供维修方法知识库。As shown in FIG. 6 , the equipment management and monitoring system of the present invention can allow users to enter maintenance. When the user clicks on a certain equipment graphic element in the process flow chart and selects the maintenance input function, the flow chart and equipment information interaction module first interacts with the fault information management module according to the GUID of the equipment. The fault information management module judges whether there is a fault in the device. If there is no fault in the device, the notification flow chart and the device information interaction module will inform the user that maintenance entry cannot be performed. Conversely, if there is a fault in the device, the notification flow chart and the device information interaction module display the fault list of the device. The flow chart and equipment information interaction module sends the fault items selected by the user to be repaired and the maintenance information (including maintenance time and maintenance personnel) input by the user to the maintenance information management module. The maintenance information management module reads and parses the system parameter configuration file to obtain a list of common maintenance schemes for this type of equipment; if there is a corresponding maintenance scheme in the list, it will be directly sent to the flow chart and equipment information interaction module for user reference; If there is no corresponding maintenance scheme in the list, a reminder is sent to the flow chart and the equipment information interaction module to remind the user to manually enter the maintenance scheme. Afterwards, the maintenance scheme manually entered by the user can also be written into the list of common maintenance schemes in the system parameter configuration file through the system parameter configuration module of the configuration management subsystem, so as to provide reference for the next maintenance. If the maintenance plan includes the step of replacing spare parts, an application for the use of spare parts is sent to the spare parts information management module; the spare parts information management module queries the spare parts information database table, judges whether there are required spare parts and whether the quantity of required spare parts is sufficient, and feeds back the judgment result To the flowchart and equipment information interaction module. Among them, in the system parameter configuration file, the list of common maintenance schemes is stored in a one-to-one correspondence manner of the binary group <equipment catalog, maintenance method>. The maintenance information management module can also count the faults of each device and the corresponding maintenance situation, and provide a maintenance method knowledge base for potential faults in the future.
如图7所示,本发明的设备管理监控系统还能够允许用户对维修方案进行修改或删除。当用户点击某设备并选择修改或删除维修方案功能时,流程图和设备信息交互模块根据该设备的GUID与维修信息管理模块进行交互。维修信息管理模块获取该设备相应的维修方案并反馈至流程图和设备信息交互模块,以供用户对相应的维修方案进行修改或者删除。但是,对于包括更换配件的维修方案,如果其备件使用申请已经通过审核,为了确保数据的一致性,该维修方案不能再修改或删除。As shown in Fig. 7, the equipment management and monitoring system of the present invention can also allow the user to modify or delete the maintenance plan. When the user clicks on a device and chooses to modify or delete the function of the maintenance plan, the flowchart and the device information interaction module interact with the maintenance information management module according to the GUID of the device. The maintenance information management module obtains the corresponding maintenance plan of the equipment and feeds it back to the flow chart and the equipment information interaction module for the user to modify or delete the corresponding maintenance plan. However, for a maintenance plan that includes replacement parts, if the application for the use of spare parts has been approved, in order to ensure data consistency, the maintenance plan cannot be modified or deleted.
本发明所述的故障信息管理模块、维修信息管理模块、系统参数设置模块,共同建立一套设备故障以及维修方法库,下次设备发生相同的故障时,不用重复录入设备故障,而可以从该设备可能发生的设备故障列表中选择。同时,还可以对故障提出可行的建议维修方案和可靠的故障重要等级。此外,下次采用已经存在的维修方案时,可以不用重复录入,而直接在维修方案列表中选择此次的维修方案,减少了重复的手工录入。The fault information management module, maintenance information management module, and system parameter setting module of the present invention jointly establish a set of equipment failure and maintenance method library. When the same failure occurs in the equipment next time, it is not necessary to repeatedly enter the equipment failure, but from the Select from the list of possible equipment failures for the equipment. At the same time, it can also propose a feasible suggested maintenance plan and a reliable fault severity level for the fault. In addition, when adopting an existing maintenance scheme next time, the maintenance scheme can be directly selected in the maintenance scheme list without repeated entry, thereby reducing repeated manual entry.
如图8所示,本发明的设备管理监控系统能够对用户进行故障提醒。当用户首次登录该系统时,故障信息管理模块为该用户设置已读故障条目数,并初始化为0。此后,每次用户与该系统进行交互时,故障信息管理模块都需要判断是否存在针对该用户的新故障需要提醒。首先获取针对该用户的现有故障条目数,如果现有故障条目数等于已读故障条目数,则本次不用提醒。否则,如果现有故障条目数大于已读故障条目数,则对用户发起故障提醒。具体为,调用对应浏览器的桌面提醒API发出主动示警,并通过<audio>标签为示警添加声音,发出故障提醒后,更新已读故障条目数。其中,已读故障条目数和现有故障条目数保存于设备故障信息数据库表,进一步地,已读故障条目数保存于为该用户所设置的Session空间内。用户收到故障提醒后,点击故障提醒弹出框,进入故障提醒详细页面,在该详细页面中,该设备的故障按照故障重要度及故障发生时间进行排序显示。故障重要度较高的故障优先显示,故障重要度相同的情况下,故障发生时间较早的故障优先显示。故障信息管理模块对未维修的故障按故障重要性和故障发生事件主动示警,页面通过JavaScript定时器,每隔一定时间,向设备故障信息数据库表请求需要发出示警的故障条目,如果存在,则调用浏览器的桌面通知API发出桌面提醒。Chrome浏览器和IE9.0以上版本浏览器都提供了对应API。故障信息管理模块还可以统计出某个时间段内每台设备的故障次数,为以后该设备的继续购买提供参考。As shown in FIG. 8 , the equipment management and monitoring system of the present invention can remind users of failures. When a user logs into the system for the first time, the fault information management module sets the number of read fault entries for the user and initializes it to 0. Thereafter, each time the user interacts with the system, the fault information management module needs to determine whether there is a new fault for the user that needs to be reminded. First obtain the number of existing fault entries for the user, if the number of existing fault entries is equal to the number of read fault entries, no reminder is needed this time. Otherwise, if the number of existing faulty entries is greater than the number of read faulty entries, a fault reminder is initiated to the user. Specifically, call the desktop reminder API of the corresponding browser to send an active warning, and add a sound to the warning through the <audio> tag, and update the number of read fault entries after the failure reminder is issued. Wherein, the number of read fault entries and the number of existing fault entries are saved in the equipment fault information database table, and further, the number of read fault entries is saved in the Session space set for the user. After receiving the fault reminder, the user clicks on the fault reminder pop-up box to enter the fault reminder detailed page. On the detailed page, the faults of the device are sorted and displayed according to the importance of the fault and the time when the fault occurred. Faults with higher fault importance are displayed first, and faults with the same fault importance are displayed first. The fault information management module actively warns unrepaired faults according to the importance of faults and fault occurrence events. The page uses JavaScript timers to request fault entries that need to be alerted from the equipment fault information database table at regular intervals. If they exist, call The browser's desktop notification API sends out desktop alerts. Both Chrome browser and IE9.0 or above browsers provide corresponding APIs. The fault information management module can also count the number of faults of each device within a certain period of time, providing reference for the continued purchase of the device in the future.
如图9所示,本发明的设备管理监控系统能够对用户进行维护提醒。当用户首次登录该系统时,维护信息管理模块为该用户设置已读维护条目数,并初始化为0。此后,每次该用户与该系统进行交互时,维护信息管理模块判断是否存在针对该用户的新维护需要提醒。首先计算针对该用户的维护倒计时时间(即维护开始时间和当前时间的时间差),如果维护倒计时时间小于预设的维护提醒天数(即提前几天开始提醒),则把该条维护信息计入现有维护提醒条目数,如果现有维护条目数等于已读维护条目数,则本次不用提醒。如果现有维护条目数大于已读维护条目数,则对用户发起维护提醒。具体为,调用对应浏览器的桌面提醒API发出主动示警,并通过<audio>标签为示警添加声音。发出维护提醒后,更新已读维护条目数。其中,已读维护条目和现有维护条目保存于设备维护信息数据库表,进一步地,已读维护条目保存于为该用户所设置的session空间内。用户收到维护提醒后,点击维护提醒弹出框,进入维护提醒详细页面,在详细页面中,维护信息按照剩余维护时间排序显示,并且根据维护时间不同设置不同的警示颜色,其中还剩15天以上的蓝色警示,3-15天的橙色警示、3天以下红色警示。维护信息管理模块还可以统计所有维护的第一次执行时间和执行次数,方便企业制定未来的维护执行计划。As shown in FIG. 9 , the equipment management and monitoring system of the present invention can remind users of maintenance. When a user logs into the system for the first time, the maintenance information management module sets the number of read maintenance entries for the user and initializes it to 0. Thereafter, each time the user interacts with the system, the maintenance information management module determines whether there is a new maintenance reminder for the user. First calculate the maintenance countdown time for this user (that is, the time difference between the maintenance start time and the current time). If the maintenance countdown time is less than the preset maintenance reminder days (that is, the reminder starts a few days in advance), the maintenance information will be included in the current There are maintenance reminder entries. If the number of existing maintenance entries is equal to the number of read maintenance entries, there will be no reminder this time. If the number of existing maintenance entries is greater than the number of read maintenance entries, a maintenance reminder is initiated to the user. Specifically, call the desktop reminder API of the corresponding browser to issue an active warning, and add a sound to the warning through the <audio> tag. After a maintenance reminder is issued, the number of maintenance entries read is updated. Wherein, the read maintenance entry and the existing maintenance entry are saved in the equipment maintenance information database table, and further, the read maintenance entry is saved in the session space set for the user. After the user receives the maintenance reminder, click the maintenance reminder pop-up box to enter the maintenance reminder detail page. In the detail page, the maintenance information is sorted and displayed according to the remaining maintenance time, and different warning colors are set according to the maintenance time, among which there are more than 15 days left Blue warning for 3-15 days, orange warning for 3-15 days, red warning for less than 3 days. The maintenance information management module can also count the first execution time and execution times of all maintenance, which is convenient for enterprises to formulate future maintenance execution plans.
如图10所示,本发明的设备管理监控系统允许备件管理员对备件使用进行审核。当备件库管理员登录时,备件信息管理模块获取所有待审核的备件使用申请。备件库管理员可以结合备件的去向,决定通过该备件使用申请,或者拒绝该备件使用申请。如果备件库管理员决定通过该备件使用申请,备件信息管理模块修改备件信息数据库表,扣除相应的备件数目。注意,在备件使用申请通过审核之前,备件信息数据库表中相应备件的数目并不会减少,只有在备件使用申请通过审核的时候,才会扣除相应的备件数目。备件信息管理模块还可以统计出每个备件的使用数量和使用去向,方便企业制定未来备件的采购计划。As shown in Fig. 10, the equipment management and monitoring system of the present invention allows the spare parts administrator to audit the use of spare parts. When the spare parts warehouse administrator logs in, the spare parts information management module obtains all pending applications for the use of spare parts. The administrator of the spare parts warehouse can decide to approve the spare parts use application or reject the spare parts use application based on the whereabouts of the spare parts. If the spare parts library administrator decides to approve the spare parts usage application, the spare parts information management module modifies the spare parts information database table, and deducts the corresponding spare parts quantity. Note that the number of corresponding spare parts in the spare parts information database table will not be reduced before the application for use of spare parts is approved, and the corresponding number of spare parts will be deducted only when the application for use of spare parts is approved. The spare parts information management module can also count the usage quantity and whereabouts of each spare part, which is convenient for enterprises to formulate future spare parts procurement plans.
本发明所述的故障信息管理模块、维修信息管理模块、备件信息管理模块将故障信息库表、维修信息库表及备件信息库表结合,考虑到了三者之间的联系及反馈信息。本发明还采用主动示警方式即时提示设备故障需维修等信息,实现以故障、维修和备件为中心的规范化系统管理与设备安全管理。The fault information management module, maintenance information management module and spare parts information management module of the present invention combine the fault information database table, the maintenance information database table and the spare parts information database table, taking into account the connection and feedback information between the three. The present invention also adopts an active warning mode to immediately prompt information such as maintenance of equipment failures, and realizes standardized system management and equipment safety management centered on failures, maintenance and spare parts.
此外,故障信息管理模块、维护信息管理模块、维修信息管理模块和备件信息管理模块提供对各个设备的故障、维修、维护和备件的情况的统计和分析,为企业日后的设备及其备件的采购提供参考。In addition, the fault information management module, maintenance information management module, maintenance information management module and spare parts information management module provide statistics and analysis of the faults, repairs, maintenance and spare parts of each equipment, and provide a basis for the future purchase of equipment and spare parts for the enterprise. for reference.
如图11所示,数据访问控制模块是设备全生命周期管理子系统的各管理模块与数据库子系统之间的“守门员”,所述各管理模块对数据库子系统的所有操作都必须由该模块进行转发。如果各管理模块执行了insert、update、delete操作,数据访问控制模块需要记录执行所述操作的用户ID、客户端IP、系统时间、操作类型、操作前数据库表状态、操作后数据库表状态、操作SQL语句,并将所述操作的日志文件保存至操作日志文件中。As shown in Figure 11, the data access control module is the "gatekeeper" between the management modules of the equipment life cycle management subsystem and the database subsystem. to retweet. If each management module executes insert, update, delete operations, the data access control module needs to record the user ID, client IP, system time, operation type, database table status before operation, database table status after operation, operation SQL statement, and save the log file of the operation to the operation log file.
配置管理子系统的备份/还原系统数据模块负责系统文件的备份和还原。其中,备份操作包括包括备份所有数据库表、矢量工艺流程图静态文件、矢量图元库静态文件、操作日志文件和系统参数配置文件;还原操作通过还原数据库和替换静态文件,把这些数据还原到某个时间点。以此来保证系统运行的鲁棒性。The backup/restore system data module of the configuration management subsystem is responsible for the backup and restore of system files. Among them, the backup operation includes backing up all database tables, vector process flow chart static files, vector graphics element library static files, operation log files and system parameter configuration files; the restore operation restores these data to a certain location by restoring the database and replacing the static files. point in time. In order to ensure the robustness of the system operation.
本发明的实现采用三层B/S模式,用户不需要对客户端进行安装、卸载和维护操作,系统更新仅需对服务器程序进行更新,使得系统维护的工作量大大降低。此外,使用设计较为完善的权限控制体制,使不同层次的不同人员可以基于网络进行不同权限的远程设备监控与管理。The realization of the present invention adopts the three-layer B/S mode, the user does not need to install, uninstall and maintain the client, and the system update only needs to update the server program, so that the workload of system maintenance is greatly reduced. In addition, using a relatively well-designed authority control system, different personnel at different levels can perform remote device monitoring and management with different authority based on the network.
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