A kind of Multifunctional gas cylinder function and control the test detection system
Technical field
The present invention relates to detection field, a kind of Multifunctional gas cylinder function is provided especially and has controlled the test detection system.
Background technology
Gas cylinder is pressure vessel with danger in commercial production and resident living, and its safe handling is very important.Therefore, the safety examination to gas cylinder is all indispensable in the trial-production type-approval process of the manufacturing and product.And the main project of gas cylinder inspection has the functions such as the hydraulic testing, blasting test of gas cylinders of gas cylinder and gas cylinder torture test etc.And rate of residual test when wherein the test of seamless gas cylinder big event is the hydraulic testing, this test have again internal test method and outer survey minute.In these two kinds of method of testings, it is higher that outside measurement method is considered to the test result precision usually, but equipment is comparatively complicated, and efficient is lower; And that internal test method is considered to the test result precision is lower, but equipment is relatively simple, and efficient is higher, and present two kinds of test methods have application, and single the shortage concentrates in together inside and outside survey method, is subjected to trial jar to carry out simultaneously the equipment of two tests to one.
Summary of the invention
The objective of the invention is for inside and outside survey method is concentrated in together, be subjected to trial jar to carry out simultaneously two tests to one, the spy provides a kind of Multifunctional gas cylinder function and has controlled the test detection system.
The invention provides a kind of Multifunctional gas cylinder function and control the test detection system, it is characterized in that: described Multifunctional gas cylinder function and control the test detection system comprise controller 1, Switching Power Supply 2, signal regulating panel 3, survey sensor 4, drive proportioning valve 5, simulation isolation output unit 6, weigh scale 7, solenoid valve 8, relay output device 9, draining water pump 10, input/output module 11;
Wherein: controller 1 comprises the passive backplane 101 with power module, system board 102, network interface card 103, on-off output card 104, interface card 1, interface card 2 106, data collecting card 107;
Switching Power Supply 2 is to each functional module power supply, controller 1 is connected with input/output module 11 by network interface card 103, input/output module 11 is connected with draining water pump 10, on-off output card 104 is connected with relay output device 9, relay output device 9 is connected with solenoid valve 8, interface card 1 is connected with weigh scale 7, interface card 2 106 is connected with simulation isolation output unit 6, simulation isolation output unit 6 is connected with driving proportioning valve 5, data collecting card 107 is connected with signal regulating panel 3, and signal regulating panel 3 is connected with survey sensor 4.
Described controller 1 is industrial computer.
Described interface card 1 and interface card 2 106 are the Rs-232 interface card.
This device concentrates in together inside and outside survey method, is subjected to trial jar to obtain simultaneously two test results to one, can compare two test findings.The another one function of this covering device is torture test, used an electricity to transfer proportioning valve and air toucher in this device, well controlled pressure pilot system Output pressure process, make pressure curve can realize triangular wave, trapezoidal wave and sine wave, and the playback function of process of the test is arranged.Comprise according to the type approval test project of the different gas cylinders of material, purposes, medium: strength of materials test, metal lographic examination, flattening test, the hydraulic testing, explosion bulge test, torture test, bonfire test, shooting test, vibration test, impulse test, thermocycling etc.This device mainly for the test of pressure correlation, the several functions Multifunctional gas cylinder test units such as the hydraulic testing of gas bottle, explosion bulge test, torture test.
The industrial computer outside for analog input has configured signal regulating panel, is converted to the signal of different input types the permission input range of analog signal input card in order to satisfy the requirement of topworks on electrical equipment.The analog quantity isolation module has not only been realized the V-I conversion, has also realized simultaneously the electrical equipment isolation, for topworks provides control signal more accurately.The relay output board is converted to DC-24V output to the output of the switching value of on-off output card, is used for the control power supply of each switching value of drive system.
Advantage of the present invention:
Multifunctional gas cylinder function of the present invention and control the test detection system, whole system operates according to pilot project, clear in structure, easy operating and management, can carry out record and analysis automatically to the data in process of the test, system has realized robotization and intellectuality with computer control.
Description of drawings
The present invention is further detailed explanation below in conjunction with drawings and the embodiments:
Fig. 1 is the Multifunctional gas cylinder function and controls test detection system hardware configuration schematic diagram.
Embodiment
Embodiment 1
The invention provides a kind of Multifunctional gas cylinder function and control the test detection system, it is characterized in that: described Multifunctional gas cylinder function and control the test detection system comprise controller 1, Switching Power Supply 2, signal regulating panel 3, survey sensor 4, drive proportioning valve 5, simulation isolation output unit 6, weigh scale 7, solenoid valve 8, relay output device 9, draining water pump 10, input/output module 11;
Wherein: controller 1 comprises the passive backplane 101 with power module, system board 102, network interface card 103, on-off output card 104, interface card 1, interface card 2 106, data collecting card 107;
Switching Power Supply 2 is to each functional module power supply, controller 1 is connected with input/output module 11 by network interface card 103, input/output module 11 is connected with draining water pump 10, on-off output card 104 is connected with relay output device 9, relay output device 9 is connected with solenoid valve 8, interface card 1 is connected with weigh scale 7, interface card 2 106 is connected with simulation isolation output unit 6, simulation isolation output unit 6 is connected with driving proportioning valve 5, data collecting card 107 is connected with signal regulating panel 3, and signal regulating panel 3 is connected with survey sensor 4.
Described controller 1 is industrial computer.
Described interface card 1 and interface card 2 106 are the Rs-232 interface card.
This device concentrates in together inside and outside survey method, is subjected to trial jar to obtain simultaneously two test results to one, can compare two test findings.The another one function of this covering device is torture test, used an electricity to transfer proportioning valve and air toucher in this device, well controlled pressure pilot system Output pressure process, make pressure curve can realize triangular wave, trapezoidal wave and sine wave, and the playback function of process of the test is arranged.Comprise according to the type approval test project of the different gas cylinders of material, purposes, medium: strength of materials test, metal lographic examination, flattening test, the hydraulic testing, explosion bulge test, torture test, bonfire test, shooting test, vibration test, impulse test, thermocycling etc.This device mainly for the test of pressure correlation, the several functions Multifunctional gas cylinder test units such as the hydraulic testing of gas bottle, explosion bulge test, torture test.
The industrial computer outside for analog input has configured signal regulating panel, is converted to the signal of different input types the permission input range of analog signal input card in order to satisfy the requirement of topworks on electrical equipment.The analog quantity isolation module has not only been realized the V-I conversion, has also realized simultaneously the electrical equipment isolation, for topworks provides control signal more accurately.The relay output board is converted to DC-24V output to the output of the switching value of on-off output card, is used for the control power supply of each switching value of drive system.