CN103147163B - Skin-core type recycled polyester staple fiber and preparation method thereof - Google Patents

Skin-core type recycled polyester staple fiber and preparation method thereof Download PDF

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Publication number
CN103147163B
CN103147163B CN201310091697.3A CN201310091697A CN103147163B CN 103147163 B CN103147163 B CN 103147163B CN 201310091697 A CN201310091697 A CN 201310091697A CN 103147163 B CN103147163 B CN 103147163B
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polyester
temperature
staple fiber
ethylene glycol
recycled polyester
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CN103147163A (en
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钱军
王方河
唐世君
邢喜全
秦丹
马哲峰
杜芳
王秀华
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Yuyao Dafa Chemical Fiber Co.,Ltd.
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Ningbo Dafa Chemical Fiber Co Ltd
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Priority to PCT/CN2014/073754 priority patent/WO2014146591A1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F13/00Recovery of starting material, waste material or solvents during the manufacture of artificial filaments or the like
    • D01F13/04Recovery of starting material, waste material or solvents during the manufacture of artificial filaments or the like of synthetic polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The invention relates to a skin-core type recycled polyester staple fiber and a preparation method thereof. The recycled polyester staple fiber is formed by a skin layer and a core layer, wherein the skin layer is low-melting-point recycled polyester; the melting point of the low-melting-point recycled polyester is 70-160 DEG C; the content of a carboxylic end group is smaller than or equal to 35mmol/kg; the intrinsic viscosity is 0.5-1.0dL/g; the core layer is a high-melting point recycled polyester; the melting point of the high-melting-point recycled polyester is 250-270 DEG C; the content of the carboxylic end group is smaller than or equal to 20mmol/kg; the intrinsic viscosity is 0.7-1.0dL/g; two polyester melts enter a composite spinning component after being metered by each metering pump; the melt jetted from a spinneret plate of the composite component is cooled, wound, bundled, drawn, sized, cut off and packaged to obtain the skin-core type recycled polyester staple fiber. The skin-core type recycled polyester staple fiber prepared by the method disclosed by the invention is stable in quality and excellent in quality.

Description

A kind of core-skin type regenerative polyester staple fiber and preparation method thereof
Technical field
The present invention relates to and belong to experimental branch line technical field, particularly relate to a kind of core-skin type regenerative polyester staple fiber and preparation method thereof.
Background technology
Low melting point core-skin type complex polyester staple fibre refers to that the polymer with low-melting point polyester is different with normal polyester these two kinds is distributed in the fiber made among same fiber with skin-core structure.Cortex is low-melting point polyester, it preserves the part of properties of normal polyester, has the feature of good compatibility with normal polyester.Low melting point core-skin composite fiber is mainly used in heat-bondable fiber, and in non-weaving cloth is produced, Main Function is low-melting fiber cortex polymer fusing at a certain temperature, thus plays in fiber web and cohere effect.Because low-melting point polyester staple fiber has, intensity is high, bulkiness good, elastic restoration ratio is high, and the non-weaving cloth produced has soft, elasticity high, is widely used in the fields such as the hygienic material such as surgical mask, bandage and house decorative material at present.
Production method at present for low-melting point polyester staple fiber has more research report.As patent of invention " a kind of copolyester with low melting point and preparation method thereof " (application number: the method for designing 200810063395.4) disclosing copolyester with low melting point, melting point polyester can be down to 110 DEG C, and this copolyester with low melting point crystal property is good, inherent viscosity is high, particle not easily adhesion, have good spinnability etc.Patent of invention " a kind of production method of low-melting point polyester staple fiber " (application number: 200410072878.2) adopt 120 DEG C ~ 130 DEG C low melting point polyester chips after low-temperature vacuum drying, low melting point staple fibre can be obtained through melt spinning.Patent of invention " a kind of low melting point short fiber of parallel type compound " (application number: be that water-soluble polyester component and polytrimethylene terephthalate component are composited low melting point short fiber side by side 200810123792.6), this fiber has good percent thermal shrinkage stability.Research about low melting point core-sheath polyester fiber also has some to report.As patent of invention " a kind of production method of sheath-core type low-melting point polyester staple fiber ", (application number: 200810163542.5) it is characterized in that cortex is the low-melting point polyester melt obtained by fused mass directly spinning, sandwich layer is the conventional PET polyester fondant obtained by conventional PET section spinning process.But utilize reworked material to prepare polyester staple fiber not report so far as the sandwich layer of core-sheath compound fibre.
Along with polyester material developing rapidly and using in each field, the discharge capacity of polyester waste material grows with each passing day, its refractory organics now causes great pollution to environment, and due to the shortage of the current raw material of industry, has become needed for sustainable development society the recycling of polyester waste material.Staple fibre major part prepared by current polyester waste material is for low additional fields such as fillers.Study modified tune adhering process, solve the technical barrier that polyester waste material source is wide, complicated component, quality fluctuation are large, utilize polyester waste material to prepare and there are the key subjects that high value-added product becomes regeneration industry transition and upgrade.In addition, this technology substitutes the spinning of eutectic polyester slice with fused mass directly spinning, and preferably resolve the series of problems such as low-melting point polyester drying cost is large, poor stability, fiber spinnability difference, production cost declines to a great extent.
Summary of the invention
In order to solve the technical problem utilizing reworked material to prepare the existence of polyester sheath core type composite fibre, one object of the present invention is the preparation method providing a kind of core-skin type regenerative polyester staple fiber, the method increase the added value that polyester waste material prepares regenerative polyester staple fiber, the core-skin type regenerative polyester staple fiber of preparation has steady quality, colory feature.Another object of the present invention is to provide the regenerative polyester staple fiber adopting above-mentioned method to prepare.
In order to realize first above-mentioned object, present invention employs following technical scheme:
A preparation method for core-skin type regenerative polyester staple fiber, this regenerative polyester staple fiber is made up of cortex and sandwich layer, and cortex weight accounts for 10% ~ 90% of composite fibre gross weight, and sandwich layer is completely wrapped in cortex; Cortex is that reworked material passes through to degrade again low melting point recycled polyester prepared by modified poly, and the fusing point of low melting point recycled polyester is 70 ~ 160 DEG C, content of carboxyl end group≤35 mmol/kg, and inherent viscosity is 0.5dL/g ~ 1.OdL/g; Sandwich layer is the high-melting-point recycled polyester that reworked material is prepared by modified tune adhering process, and the fusing point of described high-melting-point recycled polyester is 250 ~ 270 DEG C, content of carboxyl end group≤20mmol/kg, and inherent viscosity is 0.7dl/g ~ 1.0 dl/g; Two kinds of polyester fondants, by entering composite spinneret pack, the melt sprayed from the spinnerets of composite component after respective measuring pump metering, through cooling, winding, boundling, drawing-off, sizing, cut-out and packing, can obtain core-skin type regenerative polyester staple fiber.
As preferably, the inherent viscosity of described low melting point recycled polyester is 0.55dL/g ~ 0.75dL/g, and the inherent viscosity of high-melting-point recycled polyester is 0.75dl/g ~ 0.85dl/g.
As preferably, described regeneration low-melting point polyester is obtained by degraded and polycondensation reaction for following raw material:
A. regenerative raw materials;
B. methyl alcohol, water or ethylene glycol;
C. one or more in base tin laurate of zinc acetate, potassium acetate, manganese acetate, magnesium acetate, lead acetate, cobalt chloride, butyl titanate, tetraisopropyl titanate and fourth two;
D. M-phthalic acid, one or more in adipic acid and decanedioic acid;
E. neopentyl glycol, hexylene glycol, one or more in butanediol and polyethylene glycol;
F. the catalytic antimony trioxide and cobalt acetate;
G. stabilizing agent trimethyl phosphate;
Following a kind of method preparation regeneration low-melting point polyester is selected according to b raw material:
One, Methanolysis method
1) mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:4 ~ 14, and the mass ratio of a and c is 100:0.5 ~ 1; Degradation temperature is 170 ~ 250 DEG C, pressure is 1.5 ~ 4.0Mpa, reaction time is 2.5 ~ 5h, equal pressure reacts when getting back to atmospheric pressure and terminates, filtered by reactant, the liquid in rotation evaporation obtained, boils off methyl alcohol and ethylene glycol respectively, the solids obtained is dissolved in hot ethanol and filters, and gained liquid boils off ethanol and obtains dimethyl terephthalate (DMT);
2) esterification of dimethyl terephthalate (DMT) and ethylene glycol is carried out under nitrogen pressurization, and the molar ratio of dimethyl terephthalate (DMT) and d is 2 ~ 5:1; The molar ratio of dimethyl terephthalate (DMT) and e is 3 ~ 19:1; The mol ratio of dimethyl terephthalate (DMT) and ethylene glycol is: 20:80 ~ 80:20; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of sour total amount, and described alcohol is the summation of ethylene glycol and e; The temperature of esterification is 180 ~ 250 DEG C, and pressure is 0.05MPa ~ 0.4MPa, reaction time 1.5 ~ 3h; Polycondensation reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h;
Two, Hydrolyze method
1) be hydrolyzed: mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:1 ~ 5, and the mass ratio of a and c is 100:0.5 ~ 1; Reaction temperature is 190 ~ 280 DEG C, pressure is 3.0 ~ 6.0Mpa, reaction time is 2 ~ 5h, when reaction end equal pressure gets back to atmospheric pressure, reactant is filtered, the evaporation of gained liquid in rotation obtains ethylene glycol, then is dissolved in DMF by filtering solids thing and filters, and gained liquid recrystallization obtains terephthalic acid (TPA);
2) esterification of terephthalic acid (TPA) and ethylene glycol is carried out under nitrogen pressurization, and the molar ratio of terephthalic acid (TPA) and d is 2 ~ 5:1; The molar ratio of terephthalic acid (TPA) and e is 3 ~ 19:1; The mol ratio of terephthalic acid (TPA) and ethylene glycol is: 20:80 ~ 80:20; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of acid; Described alcohol is the summation of ethylene glycol and e, and described acid is the summation of terephthalic acid (TPA) and d; The temperature of esterification is 180-250 DEG C, and pressure is 0.05MPa ~ 0.4MPa, reaction time 1.5 ~ 3h; Polycondensation reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h;
Three, glycolysis method
1) mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:1 ~ 4; The mass ratio of a and c is 100:0.5 ~ 1; Carry out under nitrogen pressurization or condition of normal pressure, reaction temperature is 170 ~ 220 DEG C, and pressure is 0 DEG C of 0.4MPa, and the reaction time is 1.5 ~ 3h, until the inherent viscosity of reactant liquor reaches 0.2 ~ 0.35dl/g; After reaction terminates, reactant liquor Rapid Thermal is filtered, decompression distillation is carried out to filtrate and reclaims ethylene glycol, the liquid after decompression distillation is dissolved in hot alcohol, ester, chlorinated hydrocabon or ketone solvent, heat filtering goes out insoluble matter, and filtrate naturally cools and obtains ethylene glycol terephthalate and oligomer thereof;
2) polycondensation reaction of ethylene glycol terephthalate and oligomer thereof, the molar weight that feeds intake of d is quality/384 of the quality/960-a of a; The molar weight that feeds intake of e is quality/576 of the quality/1728-a of a; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of sour total amount, and reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h.
As further improvement, the Pillar recovery raw material of described recycled polyester based on polyester bottle slice is by modified tune adhering process preparation, concrete technology is as follows: regenerative raw materials-cleaning-proportioning-drum dried-multistage filtering-liquid-phase tackifying, wherein, drum dried temperature is 100 ~ 150 DEG C, and drying time is 7 ~ 10h.
As further improvement, the step of described liquid-phase tackifying is as follows:
1) melt that the temperature after screw rod melting is 0.5dl/g ~ 0.70dl/g 260 DEG C ~ 290 DEG C inherent viscosities is pumped to vacuum separation tower through melt Conveying, melt is 10pa ~ 400pa in vacuum, temperature is 270 DEG C ~ 300 DEG C, and after stopping 15min ~ 40min under condition, inherent viscosity can reach 0.55dl/g ~ 0.78dl/g;
2) after, melt enters the modified tune of secondary and glues device, the melt temperature that the modified tune of secondary glues in device is identical with vacuum separation tower with vacuum, under the effect of rotatable propeller, melt constantly advances, melt viscosity constantly increases, angle of rake rotary speed is 1.5r/min ~ 10r/min, time of staying 15min ~ 30min, final melt characteristic viscosity is at 0.60dl/g ~ 0.88dl/g.
Liquid-phase tackifying technique of the present invention adopts the modified tune of a kind of waste plastics described in Chinese invention patent (application number: 201010574044.7, the applying date: 2010-12-01) to glue system.
As further improvement, described Pillar recovery raw material also comprises the Waste Polyester textiles mixed.
The control of spinning temperature is the key of production low melting point core-skin type composite short fiber, should consider the material characteristic that cortex is different with sandwich layer, to two kinds of component pipelines and spin manifold temperature, adopts different temperature to control.After two kinds of melts meet at main box, should control by both adaptable temperature.As further improvement, described low-melting point polyester spinning pipeline holding temperature is 220 ~ 240 DEG C; The extruder temperature of recycled polyester 270 ~ 300 DEG C, recycled polyester spinning pipeline holding temperature is 270-290 DEG C, and spinning body temperature is 270 ~ 290 DEG C.
Compounding flux thread is in spinning shaft, and through quenching, melt viscosity increases gradually until solidified forming.If cool insufficient, go out because cortex fusing point is lower after spinneret orifice, as-spun fibre is molten state, can be adhered together.As further improvement, described cooling adopts ring blowing to carry out, and wind-warm syndrome is 15 ~ 32 DEG C, and wind speed is 0.5 ~ 5.0m/s, and spinning speed is 800 ~ 1200m/min.
As further improvement, the draw ratio of described drawing-off is 1.2 ~ 3.5, drawing temperature 50 ~ 72 DEG C, and draft speed is 100 ~ 150m/min.
In order to realize second above-mentioned object, present invention also offers the regenerative polyester staple fiber that above-mentioned preparation method prepares.
Core-skin type regenerative polyester staple fiber steady quality prepared by the inventive method, best in quality, can be used for producing in the industries such as non-weaving cloth, flocking, composite.
Detailed description of the invention
embodiment 1
1, the preparation of low-melting point polyester is regenerated: the mass ratio that feeds intake of regenerative raw materials and methyl alcohol is 1:6; The mass ratio of regenerative raw materials and zinc acetate is 100:0.5; Above raw material is by polymerization preparation regeneration low-melting point polyester after Methanolysis: degradation temperature is 190 DEG C, pressure is 2.5Mpa, reaction time is 3h, equal pressure reacts when getting back to atmospheric pressure and terminates, filtered by reactant, the liquid in rotation evaporation obtained, boils off methyl alcohol and ethylene glycol respectively, the solids obtained is dissolved in hot ethanol and filters, and gained liquid boils off ethanol and obtains dimethyl terephthalate (DMT) (DMT).Dimethyl terephthalate (DMT) (DMT) is 3:1 with the molar ratio of M-phthalic acid (IPA); Dimethyl terephthalate (DMT) (DMT) is 7:1 with the molar ratio of neopentyl glycol (NPG); Dimethyl terephthalate (DMT) (DMT) is 1:2 with the mol ratio of ethylene glycol; The molar ratio of alcohol (summation of ethylene glycol and neopentyl glycol (NPG)) acid is 1.5:1; The 300ppm that the catalytic antimony trioxide (Sb203) and cobalt acetate (Co (Ac) 2) they are total amount sour in reaction system, then add the stabilizing agent trimethyl phosphate (TMP) that weight is 0.01% (relatively sour composition).Esterification is carried out under nitrogen pressurization, and temperature is 220 DEG C, and pressure is 0.15MPa, reaction time 2.2h; Polycondensation reaction temperature is 275 DEG C, and vacuum is 90Pa, reaction time 3.5h.The fusing point of the low-melting point polyester obtained is 110 DEG C, and content of carboxyl end group is 25mmol/kg, and inherent viscosity is 0.69dL/g.
2, the preparation of recycled polyester: adopt bottle chips through the technological process of cleaning, drum dried, multistage filtering, liquid-phase tackifying.Wherein, drum dried temperature is 130 DEG C, and drying time is 8h.The step of liquid-phase tackifying is as follows: the melt that the temperature 1) after screw rod melting is 0.55dl/g 270 DEG C of inherent viscosities is pumped to vacuum separation tower through melt Conveying, melt is 100pa in vacuum, temperature is 280 DEG C, and after stopping 30min under condition, inherent viscosity can reach 0.68dl/g; 2) after, melt enters the modified tune of secondary and glues device, the melt temperature that the modified tune of secondary glues in device is identical with vacuum separation tower with vacuum, under the effect of rotatable propeller, melt constantly advances, melt viscosity constantly increases, angle of rake rotary speed is 5r/min, time of staying 20min, final melt characteristic viscosity is at 0.79dl/g.The fusing point of recycled polyester is 264 DEG C, and content of carboxyl end group is 16 mmol/kg, and inherent viscosity is 0.79dl/g.
3, core-skin type regenerative polyester staple fiber: above-mentioned low-melting point polyester and recycled polyester are entered composite spinneret pack with the accurate measurement of 4:6 core-skin weight respectively, the melt sprayed from the spinnerets of composite component, through cooling, winding, boundling, drawing-off, sizing, cut-out and packing, core-skin type regenerative polyester staple fiber can be obtained.The baking temperature of recycled polyester is 150 DEG C, and drying time is 7h, extruder temperature 280 DEG C; Low-melting point polyester spinning pipeline holding temperature is 230 DEG C, and recycled polyester spinning pipeline holding temperature is 275 DEG C, and spinning body temperature is 280 DEG C; Ring quenching wind-warm syndrome is 15 DEG C, and wind speed is 2.0m/s; Spinning speed is 1100m/min; Draw ratio is 2.0, drawing temperature 60 DEG C, and draft speed is 110m/min.The core-skin type regenerative polyester staple fiber quality index obtained through above-mentioned production technology is:
Line density: 4.21dtex
Fracture strength: 3.14cN/dtex
Elongation at break: 40%
Shearing length: 51.2mm.
embodiment 2
1, the preparation of low-melting point polyester is regenerated: the mass ratio that feeds intake of regenerative raw materials and water is 1:4; The mass ratio of regenerative raw materials and potassium acetate is 100:0.5; Above raw material is by polymerization preparation regeneration low-melting point polyester after hydrolysis: hydrolysis temperature is 220 DEG C, pressure is 4.5Mpa, reaction time is 2.8h, when reaction end equal pressure gets back to atmospheric pressure, reactant is filtered, the evaporation of gained liquid in rotation obtains ethylene glycol, then is dissolved in DMF by filtering solids thing and filters, and gained liquid recrystallization obtains terephthalic acid (TPA) (TPA).Terephthalic acid (TPA) (TPA) is 3.5:1 with the molar ratio of adipic acid (AA); Terephthalic acid (TPA) (TPA) is 6:1 with the molar ratio of hexylene glycol (HG); Terephthalic acid (TPA) (TPA) is 1.5:1 with the mol ratio of ethylene glycol; The molar ratio of alkyd is 1.5:1; The 300ppm that the catalytic antimony trioxide (Sb203) and cobalt acetate (Co (Ac) 2) they are total amount sour in reaction system, then add the stabilizing agent trimethyl phosphate (TMP) that weight is 0.01% (relatively sour composition).Esterification is carried out under nitrogen pressurization, and temperature is 220 DEG C, and pressure is 0.3MPa, reaction time 2.5h; Polycondensation reaction temperature is 275 DEG C, and vacuum is 80Pa, reaction time 3h, and the fusing point of the low-melting point polyester obtained is 105 DEG C, and content of carboxyl end group is 28mmol/kg, and inherent viscosity is 0.67dL/g.
2, the preparation of recycled polyester: adopt bottle chips through the technological process of cleaning, drum dried, multistage filtering, liquid-phase tackifying.Wherein, drum dried temperature is 110 DEG C, and drying time is 7h.The step of liquid-phase tackifying is as follows: the melt that the temperature 1) after screw rod melting is 0.55dl/g 270 DEG C of inherent viscosities is pumped to vacuum separation tower through melt Conveying, melt is 100pa in vacuum, temperature is 280 DEG C, and after stopping 30min under condition, inherent viscosity can reach 0.68dl/g; 2) after, melt enters the modified tune of secondary and glues device, the melt temperature that the modified tune of secondary glues in device is identical with vacuum separation tower with vacuum, under the effect of rotatable propeller, melt constantly advances, melt viscosity constantly increases, angle of rake rotary speed is 5r/min, time of staying 15min, final melt characteristic viscosity is at 0.78dl/g.The fusing point of recycled polyester is 269 DEG C, and content of carboxyl end group is 14 mmol/kg, and inherent viscosity is 0.78dl/g.
3, core-skin type regenerative polyester staple fiber: above-mentioned low-melting point polyester and recycled polyester are entered composite spinneret pack with the accurate measurement of 5:5 core-skin weight respectively, the melt sprayed from the spinnerets of composite component, through cooling, winding, boundling, drawing-off, sizing, cut-out and packing, core-skin type regenerative polyester staple fiber can be obtained.The baking temperature of recycled polyester raw material is 140 DEG C, and drying time is 7.5h, extruder temperature 270 DEG C; Low-melting point polyester spinning pipeline holding temperature is 220 DEG C, and recycled polyester spinning pipeline holding temperature is 275 DEG C, and spinning body temperature is 280 DEG C; Ring quenching wind-warm syndrome is 20 DEG C, and wind speed is 3.0m/s; Spinning speed is 1000m/min; Draw ratio is 3.0, drawing temperature 56 DEG C, and draft speed is 120m/min.The core-skin type regenerative polyester staple fiber quality index obtained through above-mentioned production technology is:
Line density: 4.05dtex
Fracture strength: 3.22cN/dtex
Elongation at break: 42%
Shearing length: 51.6mm.
embodiment 3
1, the preparation of low-melting point polyester is regenerated: the mass ratio that feeds intake of regenerative raw materials and ethylene glycol is 1:3.5; The mass ratio of regenerative raw materials and fourth two base tin laurate is 100:0.5; Alcoholysis reaction temperature is 196 DEG C, and pressure is 0.15MPa, and the reaction time is 2h, and the inherent viscosity of reactant liquor reaches 0.29dl/g.After reaction terminates, reactant liquor Rapid Thermal is filtered, decompression distillation is carried out to filtrate and reclaims ethylene glycol, liquid (being solid under normal temperature) after decompression distillation is dissolved in hot alcohol, ester, chlorinated hydrocabon, ketone equal solvent, heat filtering goes out insoluble matter, and filtrate naturally cools and obtains ethylene glycol terephthalate (BHET) and oligomer thereof.M-phthalic acid (IPA), neopentyl glycol (NPG), the catalytic antimony trioxide (Sb203) and cobalt acetate (Co (Ac) 2) and stabilizing agent trimethyl phosphate (TMP) is added in ethylene glycol terephthalate (BHET) and oligomer thereof, carry out polycondensation reaction, the polycondensation reaction temperature of ethylene glycol terephthalate (BHET) and oligomer thereof is 275 DEG C, vacuum is 95Pa, reaction time 3.5h.The fusing point of the low-melting point polyester obtained is 115 DEG C, and content of carboxyl end group is 30mmol/kg, and inherent viscosity is 0.68dL/g.The molar weight that feeds intake of M-phthalic acid (IPA) is quality/450 of regenerative raw materials; The molar weight that feeds intake of neopentyl glycol (NPG) is regenerative raw materials quality/960; The molar ratio of alkyd is 1.4; The 400ppm that the catalytic antimony trioxide (Sb203) and cobalt acetate (Co (Ac) 2) they are total amount sour in reaction system, then add the stabilizing agent trimethyl phosphate (TMP) that weight is 0.01% (relatively sour composition).
2, the preparation of recycled polyester: adopt bottle chips through the technological process of cleaning, drum dried, multistage filtering, liquid-phase tackifying.Wherein, drum dried temperature is 100 DEG C, and drying time is 7h.The step of liquid-phase tackifying is as follows: the melt that the temperature 1) after screw rod melting is 0.55dl/g 270 DEG C of inherent viscosities is pumped to vacuum separation tower through melt Conveying, melt is 100pa in vacuum, temperature is 280 DEG C, and after stopping 30min under condition, inherent viscosity can reach 0.68dl/g; 2) after, melt enters the modified tune of secondary and glues device, the melt temperature that the modified tune of secondary glues in device is identical with vacuum separation tower with vacuum, under the effect of rotatable propeller, melt constantly advances, melt viscosity constantly increases, angle of rake rotary speed is 5r/min, time of staying 15min, final melt characteristic viscosity is at 0.78dl/g.The fusing point of recycled polyester is 267 DEG C, and content of carboxyl end group is 16 mmol/kg, and inherent viscosity is 0.78dl/g.
3, core-skin type regenerative polyester staple fiber: above-mentioned low-melting point polyester and recycled polyester are entered composite spinneret pack with the accurate measurement of 6:4 core-skin weight respectively, the melt sprayed from the spinnerets of composite component, through cooling, winding, boundling, drawing-off, sizing, cut-out and packing, core-skin type regenerative polyester staple fiber can be obtained.The baking temperature of recycled polyester raw material is 140 DEG C, and drying time is 7h, extruder temperature 280 DEG C; Low-melting point polyester spinning pipeline holding temperature is 230 DEG C, and recycled polyester spinning pipeline holding temperature is 270 DEG C, and spinning body temperature is 285 DEG C; Ring quenching wind-warm syndrome is 22 DEG C, and wind speed is 2.5m/s; Spinning speed is 900m/min; Draw ratio is 2.5, drawing temperature 58 DEG C, and draft speed is 110m/min.The core-skin type regenerative polyester staple fiber quality index obtained through above-mentioned production technology is:
Line density: 4.24 dtex
Fracture strength: 2.67 cN/dtex
Elongation at break: 47%
Shearing length: 50.8mm.

Claims (8)

1. a preparation method for core-skin type regenerative polyester staple fiber, this regenerative polyester staple fiber is made up of cortex and sandwich layer, and cortex weight accounts for 10% ~ 90% of composite fibre gross weight, and sandwich layer is completely wrapped in cortex; It is characterized in that: cortex is that reworked material passes through to degrade again low melting point recycled polyester prepared by modified poly, and the fusing point of low melting point recycled polyester is 70 ~ 160 DEG C, content of carboxyl end group≤35mmol/kg, and inherent viscosity is 0.5dL/g ~ 1.0dL/g; Sandwich layer is the high-melting-point recycled polyester that reworked material is prepared by modified tune adhering process, and the fusing point of described high-melting-point recycled polyester is 250 ~ 270 DEG C, content of carboxyl end group≤20mmol/kg, and inherent viscosity is 0.7dl/g ~ 1.0dl/g; Two kinds of polyester fondants, by entering composite spinneret pack, the melt sprayed from the spinnerets of composite component after respective measuring pump metering, through cooling, winding, boundling, drawing-off, sizing, cut-out and packing, can obtain sheath-core type low-melting point regenerative polyester staple fiber;
Described low melting point recycled polyester is for following raw material is by degraded and polycondensation reaction and obtaining:
A. regenerative raw materials;
B. methyl alcohol, water or ethylene glycol;
C. one or more in base tin laurate of zinc acetate, potassium acetate, manganese acetate, magnesium acetate, lead acetate, cobalt chloride, butyl titanate, tetraisopropyl titanate and fourth two;
D. M-phthalic acid, one or more in adipic acid and decanedioic acid;
E. neopentyl glycol, hexylene glycol, one or more in butanediol and polyethylene glycol;
F. the catalytic antimony trioxide and cobalt acetate;
G. stabilizing agent trimethyl phosphate;
Following a kind of method preparation regeneration low-melting point polyester is selected according to b raw material:
One, Methanolysis method
1) mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:4 ~ 14, and the mass ratio of a and c is 100:0.5 ~ 1; Degradation temperature is 170 ~ 250 DEG C, pressure is 1.5 ~ 4.0Mpa, reaction time is 2.5 ~ 5h, equal pressure reacts when getting back to atmospheric pressure and terminates, filtered by reactant, the liquid in rotation evaporation obtained, boils off methyl alcohol and ethylene glycol respectively, the solids obtained is dissolved in hot ethanol and filters, and gained liquid boils off ethanol and obtains dimethyl terephthalate (DMT);
2) esterification of dimethyl terephthalate (DMT) and ethylene glycol is carried out under nitrogen pressurization, and the molar ratio of dimethyl terephthalate (DMT) and d is 2 ~ 5:1; The molar ratio of dimethyl terephthalate (DMT) and e is 3 ~ 19:1; The mol ratio of dimethyl terephthalate (DMT) and ethylene glycol is: 20:80 ~ 80:20; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of sour total amount, and described alcohol is the summation of ethylene glycol and e; The temperature of esterification is 180 ~ 250 DEG C, and pressure is 0.05MPa ~ 0.4MPa, reaction time 1.5 ~ 3h; Polycondensation reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h;
Two, Hydrolyze method
1) be hydrolyzed: mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:1 ~ 5, and the mass ratio of a and c is 100:0.5 ~ 1; Reaction temperature is 190 ~ 280 DEG C, pressure is 3.0 ~ 6.0Mpa, reaction time is 2 ~ 5h, when reaction end equal pressure gets back to atmospheric pressure, reactant is filtered, the evaporation of gained liquid in rotation obtains ethylene glycol, then is dissolved in DMF by filtering solids thing and filters, and gained liquid recrystallization obtains terephthalic acid (TPA);
2) esterification of terephthalic acid (TPA) and ethylene glycol is carried out under nitrogen pressurization, and the molar ratio of terephthalic acid (TPA) and d is 2 ~ 5:1; The molar ratio of terephthalic acid (TPA) and e is 3 ~ 19:1; The mol ratio of terephthalic acid (TPA) and ethylene glycol is: 20:80 ~ 80:20; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of acid; Described alcohol is the summation of ethylene glycol and e, and described acid is the summation of terephthalic acid (TPA) and d; The temperature of esterification is 180 ~ 250 DEG C, and pressure is 0.05MPa ~ 0.4MPa, reaction time 1.5 ~ 3h; Polycondensation reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h;
Three, glycolysis method
1) mix after a, b and c being fed intake, the mass ratio that feeds intake of a and b is 1:1 ~ 4; The mass ratio of a and c is 100:0.5 ~ 1; Carry out under nitrogen pressurization or condition of normal pressure, reaction temperature is 170 ~ 220 DEG C, and pressure is 0 DEG C of 0.4MPa, and the reaction time is 1.5 ~ 3h, until the inherent viscosity of reactant liquor reaches 0.2 ~ 0.35dl/g; After reaction terminates, reactant liquor Rapid Thermal is filtered, decompression distillation is carried out to filtrate and reclaims ethylene glycol, the liquid after decompression distillation is dissolved in hot alcohol, ester, chlorinated hydrocabon or ketone solvent, heat filtering goes out insoluble matter, and filtrate naturally cools and obtains ethylene glycol terephthalate and oligomer thereof;
2) polycondensation reaction of ethylene glycol terephthalate and oligomer thereof, the molar weight that feeds intake of d is quality/384 of the quality/960 ~ a of a; The molar weight that feeds intake of e is quality/576 of the quality/1728 ~ a of a; The molar ratio of alkyd is 1.4 ~ 1.6:1; F and g feeds intake as 200 ~ 600ppm of sour total amount, and reaction temperature is 250 ~ 285 DEG C, and vacuum is 30 ~ 200Pa, reaction time 2.5 ~ 5h.
2. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 1, is characterized in that the inherent viscosity of low melting point recycled polyester is 0.55dL/g ~ 0.75dL/g, and the inherent viscosity of high-melting-point recycled polyester is 0.75dl/g ~ 0.85dl/g.
3. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 1, it is characterized in that: the Pillar recovery raw material of recycled polyester based on polyester bottle slice is by modified tune adhering process preparation, concrete technology is as follows: regenerative raw materials-cleaning-proportioning-drum dried-multistage filtering-liquid-phase tackifying, wherein, drum dried temperature is 100 ~ 150 DEG C, and drying time is 7 ~ 10h.
4. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 3, is characterized in that the step of liquid-phase tackifying is as follows:
1) melt that the temperature after screw rod melting is 0.5dl/g ~ 0.70dl/g 260 DEG C ~ 290 DEG C inherent viscosities is pumped to vacuum separation tower through melt Conveying, melt is 10pa ~ 400pa in vacuum, temperature is 270 DEG C ~ 300 DEG C, and after stopping 15min ~ 40min under condition, inherent viscosity can reach 0.55dl/g ~ 0.78dl/g;
2) after, melt enters the modified tune of secondary and glues device, the melt temperature that the modified tune of secondary glues in device is identical with vacuum separation tower with vacuum, under the effect of rotatable propeller, melt constantly advances, melt viscosity constantly increases, angle of rake rotary speed is 1.5r/min ~ 10r/min, time of staying 15min ~ 30min, final melt characteristic viscosity is at 0.60dl/g ~ 0.88dl/g.
5. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 1, is characterized in that: low-melting point polyester spinning pipeline holding temperature is 220 ~ 240 DEG C; The extruder temperature of recycled polyester 270 ~ 300 DEG C, recycled polyester spinning pipeline holding temperature is 270 ~ 290 DEG C, and spinning body temperature is 270 ~ 290 DEG C.
6. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 1, is characterized in that: cooling adopts ring blowing to carry out, and wind-warm syndrome is 15 ~ 32 DEG C, and wind speed is 0.5 ~ 5.0m/s, and spinning speed is 800 ~ 1200m/min.
7. the preparation method of a kind of core-skin type regenerative polyester staple fiber according to claim 1, is characterized in that: the draw ratio of drawing-off is 1.2 ~ 3.5, drawing temperature 50 ~ 72 DEG C, and draft speed is 100 ~ 150m/min.
8. the regenerative polyester staple fiber that the preparation method according to claim 1 ~ 7 any one claim prepares.
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