CN115074858A - Antibacterial low-melting-point polyester staple fiber and preparation method thereof - Google Patents

Antibacterial low-melting-point polyester staple fiber and preparation method thereof Download PDF

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Publication number
CN115074858A
CN115074858A CN202210932533.8A CN202210932533A CN115074858A CN 115074858 A CN115074858 A CN 115074858A CN 202210932533 A CN202210932533 A CN 202210932533A CN 115074858 A CN115074858 A CN 115074858A
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China
Prior art keywords
melting
low
point
polyester
staple fiber
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CN202210932533.8A
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Inventor
支桂龙
潘道东
杜大伏
孙明海
徐有明
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Yangzhou Tianfulong Group Co ltd
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Yangzhou Tianfulong Group Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms

Abstract

The invention relates to an antibacterial low-melting-point polyester staple fiber which comprises the following components in parts by weight: 34-43% of thermoplastic polyurethane; 56.26-66.52% of low-melting-point hydrophilic polyester; 0.4-1.1% of nano titanium dioxide; 0.02-0.03% of graphene oxide; the melting point of the low-melting-point hydrophilic ester is 120-145 ℃; the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide; the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol; the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester. The invention also relates to a preparation method of the polyester staple fiber. The antibacterial low-melting-point polyester staple fiber and the preparation method thereof have the advantages of high efficiency, high technical content, environmental friendliness, differentiation, mass production and the like.

Description

Antibacterial low-melting-point polyester staple fiber and preparation method thereof
Technical Field
The invention relates to the technical field of polyester staple fiber processing, in particular to an antibacterial low-melting-point polyester staple fiber and a preparation method thereof.
Background
With the improvement of living standard, people are more and more conscious of health and hygiene, and research and development of various antibacterial fibers and textiles are more and more emphasized. The PET fiber is one of the main raw materials of the antibacterial fabric. There are two main methods for producing antibacterial fibers. One method is a functionalization technology for adding functional powder into raw materials: namely, the powder with the antibacterial function is mixed with the polymer raw material, so that the fiber with various functions is obtained after spinning. The other method is to carry out post-treatment on the fiber to obtain the fiber with special functions, but because the molecular structure of PET does not have a reactive side group, the PET is difficult to carry out antibacterial finishing by adopting a surface grafting reaction technology, the antibacterial agent is prepared into antibacterial master batches and then mixed with PET slices, and the main method for preparing the antibacterial PET fiber is blending spinning.
The composite spinning method is characterized by that it utilizes the fibre containing antibacterial component and other fibre or fibre containing no antibacterial component to make them into the invented antibacterial fibre with skin-core type, parallel type, mosaic type, hollow multi-core type and other structure by means of composite spinning component, and adopts the production process of using the mixture of antibacterial agent and PET slice as skin layer, using general PET slice as core layer and using composite spinning process to obtain the invented composite antibacterial polyester fibre, and its antibacterial fibre uses antibacterial mother granules as skin layer, and its raw material is core layer, and its antibacterial agent is only distributed in the skin layer of the fibre, so that compared with the blended spinning method the dosage of antibacterial agent is less, so that it can reduce the influence of introduction of antibacterial agent on the physical and mechanical properties of the finished fibre, but the spinneret plate has high processing difficulty and high production cost.
Disclosure of Invention
The invention aims to provide an antibacterial low-melting-point polyester staple fiber.
In order to achieve the above purpose, the first purpose of the present invention is to provide an antibacterial low-melting point polyester staple fiber, which comprises the following components in parts by weight:
34-43% of thermoplastic polyurethane;
56.26-66.52% of low-melting-point hydrophilic polyester;
0.4-1.1% of nano titanium dioxide;
0.02-0.03% of graphene oxide;
the melting point of the low-melting-point hydrophilic ester is 120-145 ℃;
the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide;
the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol;
the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester.
The second purpose of the invention is to provide a preparation method of antibacterial low-melting point polyester staple fiber, which comprises the following steps,
s1, mixing raw materials of ethylene glycol, terephthalic acid, graphene oxide and an antimony catalyst at 60-75 ℃ for 150-200 min to prepare slurry, reacting the slurry at 270-280 ℃ for 300-320 min, and removing water generated by polycondensation to obtain a prepolymer;
s2, reacting the prepolymer at 280-285 ℃ for 50-60 min, wherein the pressure is 1-2 kpa absolute; then reacting for 10-30 min at 280-285 ℃ under the absolute pressure of 80-120 pa to obtain polyester diol; carrying out melt polymerization on 70-80 wt%, 10-15 wt%, 3-5 wt% and 0.3-0.5 wt% of polyester diol, 4' -diphenylmethane diisocyanate, butanediol and ethanolamine at 130-160 ℃ to obtain a thermoplastic polyurethane fiber-forming polymer;
s3, mixing 10-15%, 50-60% and 10-30% of ethylene glycol, terephthalic acid, polyether glycol, adipic acid and nano titanium dioxide by mass percentage, wherein the sum of the percentages is 100%, at 50-70 ℃ for 120-180 min to prepare slurry, wherein the molar ratio of carboxyl to hydroxyl is 1.05: 1-1.10: 1, and the dosage of ethylene glycol antimony serving as a catalyst is 200-350 ppm;
s4, reacting the slurry for 280-320 min at 260-265 ℃, and removing water generated by a polycondensation reaction to obtain a polycondensate; reacting the polycondensate at 270-280 ℃ for 100-110 min, wherein the pressure is 1-2 kpa absolute; then reacting for 180-200 min at 280-285 ℃ under the absolute pressure of 100-120 pa to obtain the low-melting-point hydrophilic polyester fiber-forming polymer;
s5, respectively feeding the prepared thermoplastic polyurethane fiber-forming polymer and the prepared low-melting-point hydrophilic polyester fiber-forming polymer into a screw, melting by a screw extruder, statically mixing, filtering, feeding into a box metering pump for metering, extruding by a C-shaped hollow spinneret plate, and quenching by asymmetric ring blowing strong wind to obtain nascent fiber;
and S6, drawing the nascent fiber, heat setting, washing, drying and winding to obtain the antibacterial low-melting-point polyester staple fiber.
Specifically, the chain extender of the thermoplastic polyurethane is butanediol, and the end-capping agent is ethanolamine.
Preferably, the graphene oxide is uniformly dispersed in the thermoplastic polyurethane.
Preferably, in the step S5, the spinning temperature is 280-290 ℃.
Preferably, in step S6, the draft ratio after the draft is 5 to 6 times.
Compared with the prior art, the antibacterial low-melting-point polyester staple fiber and the preparation method thereof have the advantages that:
(1) various performance indexes of the produced product are stable and controllable, and meet the technical requirements of national antibacterial standards;
(2) the preparation method of the antibacterial low-melting-point polyester staple fiber has the advantages of high efficiency, high technical content, environmental friendliness, differentiation, mass production and the like.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Example 1
An antibacterial low-melting-point polyester staple fiber comprises the following components in parts by weight:
32% of thermoplastic polyurethane;
66.52% of low-melting point hydrophilic polyester;
0.4-1.1% of nano titanium dioxide;
0.02-0.03% of graphene oxide;
the melting point of the low-melting-point hydrophilic ester is 120-145 ℃;
the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide;
the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol;
the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester.
A preparation method of antibacterial low-melting-point polyester staple fiber, which comprises the following steps,
s1, mixing raw materials of ethylene glycol, terephthalic acid, graphene oxide and an antimony catalyst at 60 ℃ for 200min to prepare slurry, reacting the slurry at 270 ℃ for 320min, and removing water generated by polycondensation reaction to obtain a prepolymer;
s2, reacting the prepolymer at 280 ℃ for 60min, wherein the pressure is 1-2 kpa absolute; then reacting for 10-30 min at 280-285 ℃ under the absolute pressure of 80-120 pa to obtain polyester diol; carrying out melt polymerization on 70-80 wt%, 10-15 wt%, 3-5 wt% and 0.3-0.5 wt% of polyester diol, 4' -diphenylmethane diisocyanate, butanediol and ethanolamine at 130-160 ℃ to obtain a thermoplastic polyurethane fiber-forming polymer;
s3, mixing 10-15%, 50-60% and 10-30% of ethylene glycol, terephthalic acid, polyether glycol, adipic acid and nano titanium dioxide by mass percentage, wherein the sum of the percentages is 100%, at 50-70 ℃ for 120-180 min to prepare slurry, wherein the molar ratio of carboxyl to hydroxyl is 1.05: 1-1.10: 1, and the dosage of ethylene glycol antimony is 200-350 ppm;
s4, reacting the slurry at 260 ℃ for 320min, and removing water generated by polycondensation reaction to obtain a polycondensate; reacting the polycondensate for 110min at 280 ℃, wherein the pressure is 1-2 kpa absolute; then reacting for 180min at 285 ℃, wherein the absolute pressure is 100-120 pa, and obtaining the low-melting-point hydrophilic polyester fiber-forming polymer;
s5, respectively feeding the prepared thermoplastic polyurethane fiber-forming polymer and the prepared low-melting-point hydrophilic polyester fiber-forming polymer into a screw, melting by a screw extruder, statically mixing, filtering, feeding into a box metering pump for metering, extruding by a C-shaped hollow spinneret plate, and quenching by asymmetric ring blowing strong wind to obtain nascent fiber;
and S6, drawing, heat setting, washing, drying and winding the nascent fiber to obtain the antibacterial low-melting-point polyester staple fiber.
The chain extender of the thermoplastic polyurethane is butanediol, and the end-capping agent is ethanolamine.
Wherein the graphene oxide is uniformly dispersed in the thermoplastic polyurethane.
In step S5, the spinning temperature is 280 ℃.
In step S6, the draft ratio after the draft is 5 times.
Example 2
An antibacterial low-melting-point polyester staple fiber comprises the following components in parts by weight:
32-43% of thermoplastic polyurethane;
56.26-66.52% of low-melting-point hydrophilic polyester;
0.4-1.1% of nano titanium dioxide;
0.02-0.03% of graphene oxide;
the melting point of the low-melting-point hydrophilic ester is 120-145 ℃;
the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide;
the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol;
the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester.
A preparation method of antibacterial low-melting-point polyester staple fiber comprises the following steps,
s1, mixing raw materials of ethylene glycol, terephthalic acid, graphene oxide and an antimony catalyst at 70 ℃ for 180min to prepare slurry, reacting the slurry at 275 ℃ for 310min, and removing water generated by polycondensation reaction to obtain a prepolymer;
s2, reacting the prepolymer at 282 ℃ for 55min, wherein the pressure is 1-2 kpa absolute; then reacting for 20min at 283 ℃ under the absolute pressure of 80-120 pa to obtain polyester diol; carrying out melt polymerization on 70-80 wt%, 10-15 wt%, 3-5 wt% and 0.3-0.5 wt% of polyester diol, 4' -diphenylmethane diisocyanate, butanediol and ethanolamine at 130-160 ℃ to obtain a thermoplastic polyurethane fiber-forming polymer;
s3, mixing 10-15%, 50-60% and 10-30% of ethylene glycol, terephthalic acid, polyether glycol, adipic acid and nano titanium dioxide by mass percentage, wherein the sum of the percentages is 100%, at 50-70 ℃ for 120-180 min to prepare slurry, wherein the molar ratio of carboxyl to hydroxyl is 1.05: 1-1.10: 1, and the dosage of ethylene glycol antimony serving as a catalyst is 200-350 ppm;
s4, reacting the slurry at 262 ℃ for 300min, and removing water generated by polycondensation reaction to obtain a polycondensate; reacting the polycondensate at 275 ℃ for 105min, wherein the absolute pressure is 1-2 kpa; then reacting for 190min at 282 ℃ under the absolute pressure of 100-120 pa to obtain the low-melting-point hydrophilic polyester fiber-forming polymer;
s5, respectively feeding the prepared thermoplastic polyurethane fiber-forming polymer and the prepared low-melting-point hydrophilic polyester fiber-forming polymer into a screw, melting by a screw extruder, statically mixing, filtering, feeding into a box metering pump for metering, extruding by a C-shaped hollow spinneret plate, and quenching by asymmetric ring blowing strong wind to obtain nascent fiber;
and S6, drawing the nascent fiber, heat setting, washing, drying and winding to obtain the antibacterial low-melting-point polyester staple fiber.
The chain extender of the thermoplastic polyurethane is butanediol, and the end-capping agent is ethanolamine.
Wherein the graphene oxide is uniformly dispersed in the thermoplastic polyurethane.
In step S5, the spinning temperature was 285 ℃.
In step S6, the draft ratio after the draft is 6 times.
Example 3
An antibacterial low-melting-point polyester staple fiber comprises the following components in parts by weight:
32-43% of thermoplastic polyurethane;
56.26-66.52% of low-melting-point hydrophilic polyester;
0.4-1.1% of nano titanium dioxide;
0.02-0.03% of graphene oxide;
the melting point of the low-melting-point hydrophilic ester is 120-145 ℃;
the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide;
the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol;
the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester.
A preparation method of antibacterial low-melting-point polyester staple fiber comprises the following steps,
s1, mixing the raw materials of ethylene glycol, terephthalic acid, graphene oxide and an antimony catalyst at 75 ℃ for 150min to prepare slurry, reacting the slurry at 280 ℃ for 300min, and removing water generated by polycondensation reaction to obtain a prepolymer;
s2, reacting the prepolymer at 285 ℃ for 50min, wherein the pressure is 1-2 kpa absolute; then reacting for 10min at 285 ℃, wherein the absolute pressure is 80-120 pa, and obtaining polyester diol; carrying out melt polymerization on 70-80 wt%, 10-15 wt%, 3-5 wt% and 0.3-0.5 wt% of polyester diol, 4' -diphenylmethane diisocyanate, butanediol and ethanolamine at 130-160 ℃ to obtain a thermoplastic polyurethane fiber-forming polymer;
s3, mixing 10-15%, 50-60% and 10-30% of ethylene glycol, terephthalic acid, polyether glycol, adipic acid and nano titanium dioxide by mass percentage, wherein the sum of the percentages is 100%, at 70 ℃ for 120min to prepare slurry, wherein the molar ratio of carboxyl to hydroxyl is 1.05: 1-1.10: 1, and the dosage of ethylene glycol antimony is 200-350 ppm;
s4, reacting the slurry for 280min at 265 ℃, and removing water generated by polycondensation reaction to obtain a polycondensate; reacting the polycondensate at 280 ℃ for 100min, wherein the absolute pressure is 1-2 kpa; then reacting for 180min at 285 ℃, wherein the absolute pressure is 100-120 pa, and obtaining the low-melting-point hydrophilic polyester fiber-forming polymer;
s5, respectively feeding the prepared thermoplastic polyurethane fiber-forming polymer and the prepared low-melting-point hydrophilic polyester fiber-forming polymer into a screw, melting by a screw extruder, statically mixing, filtering, feeding into a box metering pump for metering, extruding by a C-shaped hollow spinneret plate, and quenching by asymmetric circular blowing strong wind to obtain nascent fiber;
and S6, drawing, heat setting, washing, drying and winding the nascent fiber to obtain the antibacterial low-melting-point polyester staple fiber.
The chain extender of the thermoplastic polyurethane is butanediol, and the end-capping agent is ethanolamine.
Wherein the graphene oxide is uniformly dispersed in the thermoplastic polyurethane.
In step S5, the spinning temperature was 290 ℃.
In step S6, the draft ratio after the draft is 6 times.
The following test results, which are shown in table 1, were obtained by subjecting the polyester fabrics spun from the polyester fibers prepared in examples 1 to 3 and comparative example 1 to moisture absorption and heat insulation tests according to the JISL1907-2010 method and the stationary plate method, respectively.
TABLE 1
Figure BDA0003782214130000061
The test data show that the antibacterial low-melting-point polyester staple fiber prepared by the invention has very good moisture absorption, heat insulation and antibacterial properties.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (6)

1. The antibacterial low-melting-point polyester staple fiber is characterized by comprising the following components in parts by weight:
34-43% of thermoplastic polyurethane;
56.26-66.52% of low-melting-point hydrophilic polyester;
0.4-1.1% of nano titanium dioxide;
0.02-0.03% of graphene oxide;
the melting point of the low-melting-point hydrophilic ester is 120-145 ℃;
the soft segment of the thermoplastic polyurethane consists of polyester dihydric alcohol prepared by in-situ polymerization of graphene oxide;
the low-melting-point hydrophilic polyester comprises 10-15% by mass of polyether glycol, 10-15% by mass of adipic acid, 50-60% by mass of terephthalic acid and 10-30% by mass of ethylene glycol;
the nano titanium dioxide is uniformly dispersed in the low-melting-point hydrophilic polyester.
2. The method for preparing antibacterial low-melting-point polyester staple fiber according to claim 1, comprising the following steps,
s1, mixing raw materials of ethylene glycol, terephthalic acid, graphene oxide and an antimony catalyst at 60-75 ℃ for 150-200 min to prepare slurry, reacting the slurry at 270-280 ℃ for 300-320 min, and removing water generated by polycondensation to obtain a prepolymer;
s2, reacting the prepolymer at 280-285 ℃ for 50-60 min, wherein the pressure is 1-2 kpa absolute; then reacting for 10-30 min at 280-285 ℃ under the absolute pressure of 80-120 pa to obtain polyester diol; carrying out melt polymerization on 70-80 wt%, 10-15 wt%, 3-5 wt% and 0.3-0.5 wt% of polyester diol, 4' -diphenylmethane diisocyanate, butanediol and ethanolamine at 130-160 ℃ to obtain a thermoplastic polyurethane fiber-forming polymer;
s3, mixing 10-15%, 50-60% and 10-30% of ethylene glycol, terephthalic acid, polyether glycol, adipic acid and nano titanium dioxide by mass percentage, wherein the sum of the percentages is 100%, at 50-70 ℃ for 120-180 min to prepare slurry, wherein the molar ratio of carboxyl to hydroxyl is 1.05: 1-1.10: 1, and the dosage of ethylene glycol antimony serving as a catalyst is 200-350 ppm;
s4, reacting the slurry for 280-320 min at 260-265 ℃, and removing water generated by a polycondensation reaction to obtain a polycondensate; reacting the polycondensate at 270-280 ℃ for 100-110 min, wherein the absolute pressure is 1-2 kpa; then reacting for 180-200 min at 280-285 ℃ under the absolute pressure of 100-120 pa to obtain the low-melting-point hydrophilic polyester fiber-forming polymer;
s5, respectively feeding the prepared thermoplastic polyurethane fiber-forming polymer and the prepared low-melting-point hydrophilic polyester fiber-forming polymer into a screw, melting by a screw extruder, statically mixing, filtering, feeding into a box metering pump for metering, extruding by a C-shaped hollow spinneret plate, and quenching by asymmetric ring blowing strong wind to obtain nascent fiber;
and S6, drawing, heat setting, washing, drying and winding the nascent fiber to obtain the antibacterial low-melting-point polyester staple fiber.
3. The antimicrobial low melting point polyester staple fiber of claim 2, wherein the chain extender of the thermoplastic polyurethane is butanediol and the end capping agent is ethanolamine.
4. The antibacterial low-melting-point polyester staple fiber according to claim 2, wherein the graphene oxide is uniformly dispersed in the thermoplastic polyurethane.
5. The antibacterial low-melting-point polyester staple fiber according to claim 3, wherein in step S5, the spinning temperature is 280-290 ℃.
6. The antibacterial low-melting-point polyester staple fiber according to claim 4, wherein in step S6, the draft ratio after the draft is 5 to 6 times.
CN202210932533.8A 2022-08-04 2022-08-04 Antibacterial low-melting-point polyester staple fiber and preparation method thereof Pending CN115074858A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014146591A1 (en) * 2013-03-21 2014-09-25 宁波大发化纤有限公司 Skin-core type recycled polyester staple fiber and preparation method thereof
CN113322543A (en) * 2021-06-22 2021-08-31 浙江正凯化纤有限公司 Ice-cool composite polyester fiber and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014146591A1 (en) * 2013-03-21 2014-09-25 宁波大发化纤有限公司 Skin-core type recycled polyester staple fiber and preparation method thereof
CN113322543A (en) * 2021-06-22 2021-08-31 浙江正凯化纤有限公司 Ice-cool composite polyester fiber and preparation method thereof

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Application publication date: 20220920