CN103144415A - Improved pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions - Google Patents
Improved pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions Download PDFInfo
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- CN103144415A CN103144415A CN201310089150XA CN201310089150A CN103144415A CN 103144415 A CN103144415 A CN 103144415A CN 201310089150X A CN201310089150X A CN 201310089150XA CN 201310089150 A CN201310089150 A CN 201310089150A CN 103144415 A CN103144415 A CN 103144415A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 130
- 239000010959 steel Substances 0.000 title claims abstract description 130
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005507 spraying Methods 0.000 title claims abstract description 19
- 238000007650 screen-printing Methods 0.000 title abstract description 24
- 238000007639 printing Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 35
- 230000008569 process Effects 0.000 claims abstract description 30
- 238000003851 corona treatment Methods 0.000 claims abstract description 8
- 238000009958 sewing Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 5
- 238000002203 pretreatment Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 239000003973 paint Substances 0.000 abstract description 2
- 230000003746 surface roughness Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000005097 cold rolling Methods 0.000 description 3
- 238000005098 hot rolling Methods 0.000 description 3
- 238000010023 transfer printing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005367 electrostatic precipitation Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010428 oil painting Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The invention provides a pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions. Steel strips at all process sections are enabled to move stably through a plurality of tension rollers, stable and constant tension is particularly provided for a silk-screen printing assembly, the warped steel strip is enabled to be flatly placed on a printing table, the transfer of ink is realized under the situation that a scraper can provide uniform acting force, the operating difficulty is reduced and the uniformity of all parts of patterns or barcodes is guaranteed. Moreover, since the production line provided by the invention can conduct primer spray coating treatment and corona treatment to the surfaces of the steel strips before silk-screen printing to form a plurality of small pits on the surfaces of the steel strips, the surface roughness of the steel strips is improved, the adhesive force between the surfaces of the steel strips and the ink is improved, the paint of pattern layers is enabled not to apt to peel off and the formability of the steel strips is improved.
Description
Technical field
The present invention relates to a kind of production line of figure code steel plate, belong to figure code Plate Production and make the field.
Background technology
Serigraphy is called as four large printing processes together with lithograph printing, protruding seal printing, gravure printing.Serigraphy needs the serigraphy assembly to complete, the screen printing apparatus assembly mainly is made of top 5 factor: screen printing forme, scraper plate, printing ink, print station and stock, wherein, be provided with picture and text part mesh and non-graphic part mesh on screen printing forme, the mesh of picture and text part can see through printing ink, and the mesh of non-graphic part can not see through printing ink.
The basic process of utilizing the screen printing apparatus assembly to print is: during printing, pour printing ink in screen printing forme one side, printing ink position with scraper plate on screen printing forme applies certain pressure, make printing ink move towards the screen printing forme opposite side, printing ink is scraped scraper plate and is expressed on stock from picture and text part mesh in movement, because the viscous effect of printing ink makes the trace set within limits, and then the formation picture and text the same with picture and text part mesh.Lifted after scraper plate is scraped the whole space of a whole page, screen printing forme also lifts simultaneously, and printing ink is scraped back initial position, is so far a print stroke, completes the printing of a kind of color or monochromatic pattern or decorative pattern.
In screen printing process, owing to keeping certain gap between screen printing forme and stock, the screen printing forme that makes when printing produces reaction force to scraper plate by self tension force, this reaction force is called screen resilience, effect due to screen resilience, making screen printing forme and stock be portable line contacts, and screen printing forme other parts and stock are disengaged position, and then printing ink and screen printing forme fracture are moved, therefore, serigraphy has higher dimensional accuracy and has avoided stock.In addition, serigraphy makes printing ink transfer on stock by picture and text part mesh by the extruding of scraper plate, forms the picture and text the same with original copy, and its equipment is simple, easy to operate and with low cost.Serigraphy at present has been widely used in the printing of paper, and common serigraphy product has: colored oil painting, pictorial poster, business card, binding and layout front cover, product tag and dyeing textile product etc.
Although screen printing technique has been widely used in paper printing,, at present, still turning of its success is not applied on steel plate to form the successful technology of pattern or bar code.Reason is: in screen printing process, need to give printing ink certain active force by scraper plate, and then make printing ink see through picture and text part mesh, form needed pattern or bar code on stock, when stock is paper, more smooth after being tiled on print station, can realize the printing of different piece when giving the printing ink active force by scraper plate under uniform active force; Yet, when steel plate during as stock, because steel plate is through the steel plate after cold rolling or hot rolling mostly, in cold rolling or course of hot rolling, steel plate tends to deform, thus cause steel plate can not be fully smooth (be that steel plate is in crooked state on bearing ink pad, two ends perk and middle contact with print station, perhaps, perk and two ends contacts with print station), thus make scraper plate be difficult to just realize under the uniform active force of printing ink printing giving, thus increased the weight of the difficulty of printing; What is more important, due to the steel plate out-of-flatness, scraper plate also will give active force of steel plate when contacting with described steel plate line can be smooth, still, because the hardness of steel plate is larger, relies on merely scraper plate will be difficult to guarantee that it is smooth; In addition, because the strength difference of screen printing forme and steel plate is larger, scraper plate in application of force process how the two strength difference of balance be also a technical difficulty.In sum, above-mentioned technical difficulty has limited the application of screen printing technique in figure code steel plate.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is to provide a kind of production line that uses screen printing technique production drawing code on steel plate.
For this reason, the invention provides a kind of improved production line that integrates the figure code steel plate of spraying and serigraphy, comprise successively following equipment: uncoiler is used for curling steel band uncoiling, and steel band is pruned; Sewing machine is used for and will be linked together by the front and back steel band after described uncoiler uncoiling; The first jockey pulley is used for making the steel band even running of sewing up through described sewing machine; Entry loop, when being used for guaranteeing described uncoiler uncoiling and described sewing machine when sewing up process section do not shut down; The second jockey pulley is used for making the steel band even running that is wound around out from described entry loop; Flush coater is used for steel band is carried out spraying prime treatment before serigraphy; The 3rd jockey pulley is used for making the steel band even running through the serigraphy pre-treatment; The serigraphy assembly is used for steel band is carried out serigraphy, forms specific pattern or bar code; The 4th jockey pulley is used for making the steel band even running through after described serigraphy assembly printing; Outlet looping is used for the assurance process section and does not shut down when blanking; The 5th jockey pulley is used for making the steel band even running that is wound around out from described outlet looping; And cutter, be used for steel band is sheared to form according to specific standard scheming the code steel plate.
Described serigraphy assembly comprise at least one screen process press and with described screen process press matching used for will be by described screen printer print the infrared ray cured stove that is cured of the pattern on steel band or bar code.
Also comprise the corona machine that is used for steel band is carried out sided corona treatment that is arranged between described the second jockey pulley and flush coater.
Also comprise the electrostatic dust collection equipment that is arranged between described corona machine and described the 3rd jockey pulley.
Described serigraphy assembly comprises that also be used to the print station that holds steel band, the bottom of described print station is provided with apparatus for leveling, the leveling before described apparatus for leveling is used for the surface of described steel band is printed.
Described print station is the ferrimagnet print station, and the position corresponding with the contained location of described steel band, the bottom of described print station is provided with solenoid, and described solenoid is connected with power control apparatus.
Position corresponding with the contained location of described steel band on described print station is provided with several through holes, and the bottom of described print station is provided with blower fan, and described blower fan can see through described through hole air draught.
The production line that integrates the figure code steel plate of spraying and serigraphy provided by the invention has the following advantages:
1. the production line that integrates spraying and the figure code steel plate of serigraphy provided by the invention, guaranteed steel band even running in each process section by several jockey pulleys, especially provide stable permanent tension force for the serigraphy assembly, make the steel band of warpage entirely be placed on print station, make the scraper plate can be in the situation that give the transfer printing that stepless action power realizes printing ink, reduce operation easier, and guaranteed the uniformity of pattern or bar code each several part.In addition, production line provided by the invention, before serigraphy, steel strip surface is sprayed prime treatment and sided corona treatment, form several small ruts in steel strip surface, improve the surface roughness of steel strip surface, thereby improved the adhesive force of steel strip surface and printing ink, made patterned layer be not easy to occur " falling paint " phenomenon, improved the mouldability of steel band.
2. the production line that integrates spraying and the figure code steel plate of serigraphy provided by the invention, also comprise electrostatic dust collection equipment, steel band through sided corona treatment is carried out electrostatic precipitation process, remove " steel cuttings " that steel strip surface produces in the sided corona treatment process, improved surface cleanliness.
3. the production line that integrates spraying and the figure code steel plate of serigraphy provided by the invention, described serigraphy assembly also comprises be used to the print station that holds steel band, the bottom of described print station is provided with apparatus for leveling, the leveling before described apparatus for leveling is used for the surface of described steel band is printed.Because the bottom at described print station is provided with apparatus for leveling, described apparatus for leveling can will flatten through steel band cold rolling and/or hot rolling processing and shear forming, thereby make in the serigraphy section, scraper plate can carry out the printing ink transfer printing under the effect of uniform force, reduced the printing difficulty, thereby made serigraphy be applied to become possibility in the production of figure code steel plate.the present invention specifically provides two kinds of leveling modes: mode one, described print station is the ferrimagnet print station, the position corresponding with the contained location of described steel band, the bottom of described print station is provided with solenoid, described solenoid is connected with power control apparatus, when utilizing this kind leveling mode to flatten, make solenoid pass through by power control apparatus, to produce magnetic field after described solenoid energising, thereby make described print station be magnetized, print station after being magnetized plays the effect of electromagnet, entirely be adsorbed onto steel band on print station, thereby realized the leveling to steel band, mode two, position corresponding with the contained location of described steel band on described print station is provided with several through holes, the bottom of described print station is provided with blower fan, described blower fan can see through described through hole air draught, when utilizing this kind leveling mode to flatten, owing to being provided with several through holes on described print station, and steel band is not at ordinary times, will and described print station between produce the gap, by described fan induced draught, wind just can see through described through hole and flow to described blower fan, thereby the gap location between described steel band and print station produces negative pressuren zone, thereby described steel band is adsorbed on print station, and then realize flattening.Above-mentioned two kinds of apparatus for leveling are simple in structure, convenient operation.
Description of drawings
For content of the present invention is more likely to be clearly understood, the below according to a particular embodiment of the invention and by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the production line flow chart that integrates the figure code steel plate of spraying and serigraphy provided by the invention;
In figure, Reference numeral is expressed as:
The 1-uncoiler; The 2-sewing machine; 3-the first jockey pulley; The 4-entry loop; 5-the second jockey pulley; The 6-flush coater; 7-the 3rd jockey pulley; 8-serigraphy assembly; The 81-screen process press; The infrared ray cured stove of 82-; 10-the 4th jockey pulley; The 11-outlet looping; 12-the 5th jockey pulley; The 15-coiling machine; The 16-cutter; The 17-film covering device; 18-annex jockey pulley; The 20-corona machine; The 21-electrostatic dust collection equipment.
The specific embodiment
Embodiment 1
As shown in Figure 1, the present embodiment provides a kind of production line of figure code steel plate, comprises following equipment: uncoiler 1 is used for curling steel band uncoiling, and steel band is pruned; Sewing machine 2 is used for and will be linked together by the front and back steel band after described uncoiler 1 uncoiling, has guaranteed to change the continuity of technique after coil of strip; The first jockey pulley 3 is used for making the steel band even running of sewing up through described sewing machine 2; Entry loop 4, when being used for guaranteeing described uncoiler 1 uncoiling and described sewing machine 2 when sewing up process section do not shut down; The second jockey pulley 5 is used for making the steel band even running that is wound around out from described entry loop 4; Flush coater 6 is used for steel band is sprayed prime treatment; The 3rd jockey pulley 7 is used for making the steel band even running through pre-treatment; Serigraphy assembly 8 is used for the steel band through pre-treatment is carried out serigraphy, forms pattern or bar code on steel band; The 4th jockey pulley 9 is used for making the steel band even running through described serigraphy assembly 8 printings; Outlet looping 10 is used for the assurance process section and does not shut down when blanking; The 5th jockey pulley 11 is used for making the steel band even running that is wound around out from described outlet looping 10; And cutter 12, be used for steel band is sheared to form according to specific standard scheming the code steel plate.
The production line of the above-mentioned figure code steel plate that the present embodiment provides, guaranteed steel band even running in each process section by several jockey pulleys, especially provide stable permanent tension force for serigraphy, make the steel band of warpage entirely be placed on print station, make the scraper plate can be in the situation that give the transfer printing that stepless action power realizes printing ink, reduced operation easier, and guaranteed the uniformity of pattern or bar code each several part, thereby made screen printing technique successfully turn in the production that is applied to figure code steel plate.
In the present invention, described serigraphy assembly 8 comprises at least one screen process press 81 and matching used for being printed on the infrared ray cured stove 82 that pattern on steel band or bar code are cured by described screen process press 81 with described screen process press 81.The number of units of described screen process press 81 and described infrared ray cured stove 82 is selected freely according to the needs of printing, in order to enhance productivity or to carry out the printing of different colours, described screen process press 81 generally all is chosen as more than two, correspondingly, described infrared ray cured stove 82 is also selected more than two.In the present embodiment, described screen process press 81 is 4, and described infrared ray cured stove 82 is also 4, can carry out the printing of four kinds of colors.
In the present embodiment, described serigraphy assembly 8 comprises that also be used to the print station that holds steel band, the bottom of described print station is provided with apparatus for leveling, the leveling before described apparatus for leveling is used for the surface of described steel band is printed.in the present embodiment, the concrete set-up mode of described apparatus for leveling is: described print station is the ferrimagnet print station, the position corresponding with the contained location of described steel band, the bottom of described print station is provided with solenoid, described solenoid is connected with power control apparatus, when utilizing this kind leveling mode to flatten, make solenoid pass through by power control apparatus, to produce magnetic field after described solenoid energising, thereby make described print station be magnetized, print station after being magnetized plays the effect of electromagnet, entirely be adsorbed onto steel band on print station, thereby realized the leveling to steel band.
In the present embodiment, in order to improve the adhesive force between pattern and steel band, improve the subsequent forming performance of steel band, comprise that also being arranged on being used between described the second jockey pulley 5 and flush coater 6 carries out the corona machine 20 of sided corona treatment to steel band, and be arranged on the electrostatic dust collection equipment 21 between described corona machine 20 and described the 3rd jockey pulley 7.
In the present embodiment, for the figure code coiler plate rolling that will produce, described production line also comprises coiling machine 15 and cutter 16, and in the present embodiment, described cutter 16 is hydraulic shear.。
In the present embodiment, process for steel strip surface being carried out overlay film, between described the 5th jockey pulley 12 and described cutter 16, film covering device 17 is set, be used for that steel strip surface is carried out overlay film and process.
In the present embodiment, the ability of permanent tension force is provided in order to improve the 3rd jockey pulley 7, between described the 3rd jockey pulley 7 and described serigraphy assembly 8, additional tension roller 18 is set, is used for operating steadily with the steel band of described the 3rd jockey pulley 7 common guarantee through sided corona treatment.
Embodiment 2
The present embodiment is the improvement on embodiment 1 provides figure code steel plate production line basis, and itself and unique different being of embodiment 1: described apparatus for leveling is different.In the present embodiment, position corresponding with the contained location of described steel band on described print station is provided with several through holes, and the bottom of described print station is provided with blower fan, and described blower fan can see through described through hole air draught.
When utilizing this kind leveling mode to flatten, owing to being provided with several through holes on described print station, and steel band is not at ordinary times, will and described print station between produce the gap, by described fan induced draught, wind just can see through described through hole and flow to described blower fan, thereby the gap location between described steel band and print station produces negative pressuren zone, thereby described steel band is adsorbed on print station, and then realizes leveling.
Obviously, above-described embodiment is only for example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give all embodiments exhaustive.And the apparent variation of being extended out thus or the change still be in protection scope of the present invention within.
Claims (7)
1. the improved production line that integrates spraying and the figure code steel plate of serigraphy is characterized in that: comprise successively following equipment:
Uncoiler (1) is used for curling steel band uncoiling, and steel band is pruned;
Sewing machine (2) is used for and will be linked together by the front and back steel band after described uncoiler (1) uncoiling;
The first jockey pulley (3) is used for making the steel band even running of sewing up through described sewing machine (2);
Entry loop (4), when being used for guaranteeing described uncoiler (1) uncoiling and described sewing machine (2) when sewing up process section do not shut down;
The second jockey pulley (5) is used for making the steel band even running that is wound around out from described entry loop (4);
Flush coater (6) is used for steel band is carried out spraying prime treatment before serigraphy;
The 3rd jockey pulley (7) is used for making the steel band even running through the serigraphy pre-treatment;
Serigraphy assembly (8) is used for steel band is carried out serigraphy, forms specific pattern or bar code;
The 4th jockey pulley (10) is used for making the steel band even running through after described serigraphy assembly (8) printing;
Outlet looping (11) is used for the assurance process section and does not shut down when blanking;
The 5th jockey pulley (12) is used for making the steel band even running that is wound around out from described outlet looping (10); And
Cutter (13) is used for steel band is sheared to form according to specific standard scheming the code steel plate.
2. the improved production line that integrates spraying and the figure code steel plate of serigraphy according to claim 1 is characterized in that: described serigraphy assembly (8) comprises at least one screen process press (81) and matching used for being printed on the infrared ray cured stove (82) that pattern on steel band or bar code are cured by described screen process press (81) with described screen process press (81).
3. the improved production line that integrates the figure code steel plate of spraying and serigraphy according to claim 1 and 2, is characterized in that: also comprise the corona machine (20) that is used for steel band is carried out sided corona treatment that is arranged between described the second jockey pulley (5) and flush coater (6).
4. the improved production line that integrates the figure code steel plate of spraying and serigraphy according to claim 3, is characterized in that: also comprise the electrostatic dust collection equipment (21) that is arranged between described corona machine (20) and described the 3rd jockey pulley (7).
5. the described improved production line that integrates spraying and the figure code steel plate of serigraphy of any one according to claim 1-4, it is characterized in that: described serigraphy assembly (8) also comprises be used to the print station that holds steel band, the bottom of described print station is provided with apparatus for leveling, the leveling before described apparatus for leveling is used for the surface of described steel band is printed.
6. the improved production line that integrates spraying and the figure code steel plate of serigraphy according to claim 5, it is characterized in that: described print station is the ferrimagnet print station, the position corresponding with the contained location of described steel band, the bottom of described print station is provided with solenoid, and described solenoid is connected with power control apparatus.
7. the improved production line that integrates spraying and the figure code steel plate of serigraphy according to claim 5, it is characterized in that: position corresponding with the contained location of described steel band on described print station is provided with several through holes, the bottom of described print station is provided with blower fan, and described blower fan can see through described through hole air draught.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310089150.XA CN103144415B (en) | 2013-03-19 | 2013-03-19 | Improved pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310089150.XA CN103144415B (en) | 2013-03-19 | 2013-03-19 | Improved pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions |
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| Publication Number | Publication Date |
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| CN103144415A true CN103144415A (en) | 2013-06-12 |
| CN103144415B CN103144415B (en) | 2015-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310089150.XA Expired - Fee Related CN103144415B (en) | 2013-03-19 | 2013-03-19 | Improved pattern and barcode steel plate production line integrated with spray coating and silk-screen printing functions |
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Cited By (3)
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| CN105856822A (en) * | 2016-04-19 | 2016-08-17 | 东莞市华立实业股份有限公司 | Horizontal type automatic production line and coating process of coating edge banding sheet |
| EP2965827B1 (en) | 2014-07-08 | 2019-05-08 | ThyssenKrupp Steel Europe AG | Strip coating method for the production of a semi-finished product with a surface structure |
| CN110027307A (en) * | 2019-04-23 | 2019-07-19 | 深圳市池纳光电有限公司 | A kind of novel screen printing machine and coiled strip printing and die-cutting production method according to its implementation |
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| JP2000334366A (en) * | 1999-05-25 | 2000-12-05 | Sumitomo Heavy Ind Ltd | Strip plate coating equipment |
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| EP2965827B1 (en) | 2014-07-08 | 2019-05-08 | ThyssenKrupp Steel Europe AG | Strip coating method for the production of a semi-finished product with a surface structure |
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| CN110027307A (en) * | 2019-04-23 | 2019-07-19 | 深圳市池纳光电有限公司 | A kind of novel screen printing machine and coiled strip printing and die-cutting production method according to its implementation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103144415B (en) | 2015-02-25 |
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Owner name: LIAONING CHAOSHUO TUMA TECHNOLOGY PLATE INDUSTRY C Free format text: FORMER OWNER: YINGKOU ULTRA SHUO IMAGE CODE SCIENCE + TECHNOLOGY BOARD INDUSTRY CO., LTD. Effective date: 20130605 |
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