CN103144335A - Tyre body assembly press fitting device - Google Patents
Tyre body assembly press fitting device Download PDFInfo
- Publication number
- CN103144335A CN103144335A CN2011104036263A CN201110403626A CN103144335A CN 103144335 A CN103144335 A CN 103144335A CN 2011104036263 A CN2011104036263 A CN 2011104036263A CN 201110403626 A CN201110403626 A CN 201110403626A CN 103144335 A CN103144335 A CN 103144335A
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- CN
- China
- Prior art keywords
- press fitting
- press fit
- balladeur train
- fit device
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/28—Rolling-down or pressing-down the layers in the building process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Tyre Moulding (AREA)
Abstract
The invention discloses a tyre body assembly press fitting device. A composite part press fitting device and a cord fabric press fitting device are installed on the same carriage in an integrated mode, so as to improve initial installation accuracy of two independent installation structures and miniaturization design of the whole structure, thereby improving accuracy of successive implementation of press fitting operation of composite parts and cord fabric. The tyre body assembly press fitting device is installed on one side of a tyre building machine, wherein a tyre body drum is placed on the side of the tyre building machine. The tyre body assembly press fitting device comprises the composite part press fitting device and a cord fabric press fitting assembly, wherein the composite part press fitting device is used for conducting press fitting operation of a lining layer and sidewall rubber, and the cord fabric press fitting assembly is used for conducting press fitting operation of cord fabric joints. The composite part press fitting device and the cord fabric press fitting assembly are installed on the same carriage. The carriage is connected with guide rails at two sides of a base in meshed mode through bottom slide blocks, and a first driving air cylinder used for driving the carriage to longitudinally reciprocate is installed between the carriage and the base.
Description
Technical field
The present invention relates to a kind of carcass assembly press fit device for preparing the carcass assembly for the manufacture of rubber tyre, belong to the rubber manufacturing machinery field.
Background technology
Being matched at present the rubber tyre of all kinds of vehicles, is mainly to adopt forming machine that wire bead, carcass assembly and belt-tread package are made fetus by techniques such as pressing, anti-packages.
In green tyres manufacturing process device, normally complete preparation carcass assembly on carcass drum, then with the carcass component transfer to assembly drum.In preparation carcass component process, both need adopt press fit device for the lap between inner liner and both sides sidewall rubber carry out stitching operation with extruding, discharge bubble, also need carry out stitching operation to the cord joint of follow-up winding.
Adopt the carcass assembly press fit device of prior art as shown in rear accompanying drawing 1, its scheme is that the composite members press fit device (50) that will successively implement stitching operation is installed separately with cord fabric stitching apparatus (60), and passes through the stitching operation of drive unit execution on carcass drum (70) separately.Wherein, composite members press fit device (50) is installed on support (51), and it drives cylinder (52) pressure roller (53) is delivered to pressing station on carcass drum (70) once from station is installed.
The major technique shortcomings and deficiencies part that prior carcass assembly press fit device exists is:
1, composite members press fit device (50) adopts separately independently installing mechanism with cord fabric stitching apparatus (60), need to be equipped with the driving cylinder (52) of larger stroke and driving force parameter, both to be unfavorable for the stability of composite members surface pressure closing operation, also to be unfavorable for reducing the cost of the driver part of purchasing;
2, be unfavorable for improving the initial installation accuracy of 2 Independent interposed structures, the degree of accuracy of successively implementing composite members, cord stitching operation is difficult to control;
3, composite members press fit device (50) and cord fabric stitching apparatus (60) adopt be installed separately, structure that each is self-driven, need the larger installing space of configuration and be unfavorable for the Miniaturization Design of complete machine structure;
4, many groups pressure roller of composite members press fit device (50) takes aligned type to arrange, and easily forms the gap of pressing between pressure roller and causes the bubble of subregion to discharge;
When 5, cord fabric stitching apparatus (60) operated, the recoil strength that causes due to stitching operation was easy to cause device to retreat greatly, thereby impact is for the pressing effect of cord joint.
In view of this spy proposes present patent application.
Summary of the invention
Carcass assembly press fit device of the present invention, its purpose is to solve the shortcoming that prior art exists and takes composite members press fit device and cord fabric stitching apparatus integrated installation in same balladeur train, with the initial installation accuracy that improves 2 Independent interposed structures and the Miniaturization Design of complete machine structure, thereby improve the degree of accuracy of successively implementing composite members, cord stitching operation.
Another purpose of design is, before the composite members stitching operation, the composite members press fit device is moved to the wait station in advance, reducing for the stroke that drives cylinder and the requirement of driving force parameter, thereby both improved the stability of composite members surface pressure closing operation, also be conducive to reduce the cost of the driver part of purchasing.
Purpose of design also is, takes alternating expression to arrange pressure roller, to avoid improving the bubble expulsion efficiency of composite members integral body in formation pressing gap, composite members surface.
Also attainable purpose of design is, the recoil strength for stitching operation causes is improved the pressing effect of cord joint further to fix by stopping device.
For realizing above-mentioned purpose of design, described carcass assembly press fit device is arranged at carcass drum one side of tyre building machine, includes for carrying out the composite members press fit device of stitching operation for inner liner and sidewall rubber and carrying out the cord pressing assembly of stitching operation for the cord joint.
Be with the difference of prior art, described composite members press fit device and cord pressing assembly are installed on same balladeur train.
Balladeur train is connected with a joggle in the guide rail of base both sides by the slide block of bottom, and the first driving cylinder that longitudinally moves back and forth for driving balladeur train is installed between balladeur train and base.
As above-mentioned basic scheme, composite members press fit device and cord fabric stitching apparatus integrated installation are in same balladeur train, balladeur train drives cylinder by first and is along the longitudinal movement to waiting for station along base, and then the composite members press fit device carries out stitching operation by its driving mechanism with the composite members surface that pressure roller is delivered on carcass drum again.
Therefore, be conducive to improve simultaneously the initial installation accuracy of above-mentioned 2 independent setting devices, dwindle simultaneously complete machine structure and take up room and implement Miniaturization Design.
Before the composite members stitching operation, the composite members press fit device is moved to the wait station in advance, can reduce its stroke that drives cylinder and the requirement of driving force parameter, and pressure roller is also stronger in the stability of composite members surface pressure closing operation.
For the recoil strength that prevents from causing because of stitching operation has influence on greatly the pressing effect of cord joint, the corrective measure that can take is:
Be provided with at least one group of stopping device on base, stopping device includes the lever that lateral shaft is located at mount pad, and vertical end of lever is connected in the drive end of vertical cylinder, and vertical other end of lever is closely against and moves to the balladeur train rear portion of waiting for station.
For the inner liner and the pressing effect between sidewall rubber that improve to consist of further composite members, avoid being difficult to discharge local bubble because the pressing gap occurring, described composite members press fit device has 2 groups of press roll components that driven by lateral driver device, and each group press roll component includes at least 2 pressure rollers;
In each group press roll component, a plurality of pressure rollers are arranged interlacedly;
In 2 groups of press roll components, the staggered distance of pressure roller equates.
Based on design concept of the present invention, can have multiple such as respective drive and the guiding mechanism of realizing axial/radial/vertically/transverse shifting or slip, drive units such as employing cylinder, reducing motor, oil cylinder, and take classes transmission and the guiding parts such as screw-and-nut, ball-screw-screw, Timing Belt-synchronous pulley, gear-tooth bar, slide block-guide rail.
In above-mentioned composite members press fit device, comparatively preferred lateral driver device includes, and is horizontally installed with the left-right rotary ball-screw along balladeur train, and the end of left-right rotary ball-screw is arranged with driven pulley;
Be installed on the reducing motor of balladeur train, connect and drive driven pulley by driving wheel sheathed on its drive end, Timing Belt; Every group of press roll component all is sheathed on the left-right rotary ball-screw.
For improving simultaneously for the stability of composite members surface pressing and the synchronism that a plurality of pressure roller moves to the pressing station, can be in every group of press roll component, a plurality of pressure rollers are installed on same bracing frame by the first back shaft respectively, and bracing frame is connected in the drive end of the second driving cylinder by the second back shaft;
The second installing rack engaging sleeve that drives cylinder is installed is located at the left-right rotary ball-screw.
For preventing that installing rack from along occur spraining in left-right rotary ball-screw transverse shifting process strength or deflection, can install a horizontal slide rail on balladeur train, be provided with the transverse slider that is connected with a joggle in horizontal slide rail in the end of installing rack.Guiding in the transverse shifting process is provided and lubricates to installing rack by horizontal slide rail.
For cutting angle for different cords, can be in cord pressing assembly, several briquettings are arranged with embarking on journey and are the angle of 0-45 ° with the transverse horizontal line of balladeur train.
Content to sum up, the advantage that described carcass assembly press fit device has has:
1, complete machine is taked integration installation structure, can improve 2 independent setting devices initial installation accuracy, be conducive to the complete machine Miniaturization Design, thereby improve the degree of accuracy of successively implementing composite members, cord stitching operation.
2, effectively reduce for the driving cylinder stroke of composite members press fit device and the requirement of driving force parameter, thus both improved stitching operation stability, be conducive to reduce the cost of the driver part of purchasing.
3, take alternating expression to arrange pressure roller, can avoid the pressing gap occurring and the bubble discharge rate that improves composite members integral body.
4, overcome by stopping device the recoil strength that stitching operation causes, and then improve the pressing effect of cord joint.
Description of drawings
Now the present invention is described further by reference to the accompanying drawings;
Fig. 1 is the carcass assembly press fit device structural representation of prior art;
Fig. 2 is the structural representation of carcass assembly press fit device of the present invention;
Fig. 3 is the schematic diagram that uses stopping device;
Fig. 4 is the Facad structure schematic diagram of carcass assembly press fit device;
Fig. 5 is the side schematic view of Fig. 4;
Fig. 6 is the cross-sectional view of press roll component;
As shown in Figure 1, composite members press fit device 50, support 51 drives cylinder 52, pressure roller 53, cord fabric stitching apparatus 60, carcass drum 70;
As extremely shown in Figure 6 in Fig. 2, composite members press fit device 1, pressure roller 10, press roll component 11, the first back shafts 12, bracing frame 13, the second back shafts 14, the second drive cylinders 15, installing rack 16, left-right rotary ball-screw 17, driven pulley 18, Timing Belt 19;
Balladeur train 3, slide block 30, reducing motor 31, driving wheel 32, horizontal slide rail 33, transverse slider 34;
Carcass drum 100.
The specific embodiment
Be used for carrying out for inner liner and sidewall rubber the composite members press fit device 1 of stitching operation;
Carry out the cord pressing assembly 2 of stitching operation for the cord joint;
Composite members press fit device 1 and cord pressing assembly 2 are installed on same balladeur train 3;
Balladeur train 3 is connected with a joggle in the guide rail 40 of base 4 both sides by the slide block 30 of bottom, is equipped with first and drives bottom that drive end that cylinder 41, the first drives cylinders 41 is connected to balladeur train 3 repeatedly balladeur train 3 longitudinally moves back and forth to drive on base 4.
Also be provided with 2 groups of symmetrical stopping devices of installing on base 4, as shown in Figure 3, lever 43 laterally is located in mount pad 42, and vertical rear end of lever 43 is connected in the drive end of vertical cylinder 44, and vertical front end of lever 43 is closely against and moves to balladeur train 3 rear portions of waiting for station.
Composite members press fit device 1 has 2 groups of press roll components 11 that driven by lateral driver device, and each group press roll component 11 includes 2 pressure rollers 10, and 2 pressure rollers 10 are arranged interlacedly in each group press roll component 11.
In 2 groups of press roll components 11, be positioned at horizontal left side or laterally 2 pairs of pressure rollers 10 arrangement alternately and staggered apart from all equating respectively on right side.
The lateral driver device that composite members press fit device 1 adopts includes the left-right rotary ball-screw 17 of laterally installing along balladeur train 3, and the end of left-right rotary ball-screw 17 is arranged with driven pulley 18;
Be installed on the reducing motor 31 of balladeur train 3, connect and drive 18,2 groups of press roll components 11 of driven pulley by driving wheel sheathed on its drive end 32, Timing Belt 19 and be sheathed on accordingly respectively left-right rotary ball-screw 17.
In every group of press roll component 11,2 pressure rollers 10 are installed on same bracing frame 13 by the first back shaft 12 respectively, and bracing frame 13 is connected in the drive end of the second driving cylinder 15 by the second back shaft 14;
The installing rack 16 of the second driving cylinder 15 is installed, its inside arranges a screw, this screw engaging sleeve is located at left-right rotary ball-screw 17, drive 2 groups of press roll components 11 along laterally moving in the same manner or relatively to complete reducing motor 31 by left-right rotary ball-screw 17, and then complete the stitching operation on the composite members surface.
One horizontal slide rail 33 is installed on balladeur train 3, is provided with the transverse slider 34 that is connected with a joggle in horizontal slide rail 33 in the end of installing rack 16, the guiding in the transverse shifting process is provided and lubricates to installing rack 16 by horizontal slide rail 33.
In cord pressing assembly 2,26 briquettings 21 are arranged with embarking on journey and are the angle of 0 ° with the transverse horizontal line of balladeur train 3, and the rear end of each briquetting 21 is connected with respectively one the 3rd and drives cylinder 22.
26 the 3rd driving cylinders 22 drive simultaneously 26 briquettings 21 and longitudinally stretch out forward, to complete the disposable stitching operation for the cord tab.
Claims (7)
1. carcass assembly press fit device, be arranged at carcass drum (100) one sides of tyre building machine, include for carrying out the composite members press fit device (1) of stitching operation for inner liner and sidewall rubber and carry out the cord pressing assembly (2) of stitching operation for the cord joint, it is characterized in that: described composite members press fit device (1) and cord pressing assembly (2) are installed on same balladeur train (3);
Balladeur train (3) is connected with a joggle in the guide rail (40) of base (4) both sides by the slide block (30) of bottom, and the first driving cylinder (41) that longitudinally moves back and forth for driving balladeur train (3) is installed between balladeur train (3) and base (4).
2. carcass assembly press fit device according to claim 1, it is characterized in that: be provided with at least one group of stopping device on base (4), stopping device includes the lever (43) that lateral shaft is located at mount pad (42), vertical end of lever (43) is connected in the drive end of vertical cylinder (44), and vertical other end of lever (43) is closely against and moves to balladeur train (3) rear portion of waiting for station.
3. carcass assembly press fit device according to claim 1 and 2, it is characterized in that: described composite members press fit device (1) has 2 groups of press roll components (11) that driven by lateral driver device, and each group press roll component (11) includes at least 2 pressure rollers (10);
In each group press roll component (11), a plurality of pressure rollers (10) are arranged interlacedly;
In 2 groups of press roll components (11), the staggered distance of pressure roller (10) equates.
4. carcass assembly press fit device according to claim 3, it is characterized in that: described lateral driver device includes, be horizontally installed with left-right rotary ball-screw (17) along balladeur train (3), the end of left-right rotary ball-screw (17) is arranged with driven pulley (18);
Be installed on the reducing motor (31) of balladeur train (3), connect and drive driven pulley (18) by driving wheel sheathed on its drive end (32), Timing Belt (19);
Every group of press roll component (11) all is sheathed on left-right rotary ball-screw (17).
5. carcass assembly press fit device according to claim 4, it is characterized in that: in every group of press roll component (11), a plurality of pressure rollers (10) are installed on same bracing frame (13) by the first back shaft (12) respectively, and bracing frame (13) is connected in the drive end of the second driving cylinder (15) by the second back shaft (14);
The second installing rack (16) engaging sleeve that drives cylinder (15) is installed is located at left-right rotary ball-screw (17).
6. carcass assembly press fit device according to claim 1 and 2, it is characterized in that: at the upper horizontal slide rail (33) of installing of balladeur train (3), be provided with the transverse slider (34) that is connected with a joggle in horizontal slide rail (33) in the end of installing rack (16).
7. carcass assembly press fit device according to claim 6 is characterized in that: in cord pressing assembly (2), several briquettings (21) are arranged with embarking on journey and are the angle of 0-45 ° with the transverse horizontal line of balladeur train (3).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104036263A CN103144335A (en) | 2011-12-07 | 2011-12-07 | Tyre body assembly press fitting device |
| PCT/CN2012/086201 WO2013083087A1 (en) | 2011-12-07 | 2012-12-07 | Tyre carcass assembly pressing apparatus and method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104036263A CN103144335A (en) | 2011-12-07 | 2011-12-07 | Tyre body assembly press fitting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103144335A true CN103144335A (en) | 2013-06-12 |
Family
ID=48542790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104036263A Pending CN103144335A (en) | 2011-12-07 | 2011-12-07 | Tyre body assembly press fitting device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103144335A (en) |
| WO (1) | WO2013083087A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103407181A (en) * | 2013-08-20 | 2013-11-27 | 青岛科技大学 | Automatic tread rolling device |
| CN104354311A (en) * | 2014-11-06 | 2015-02-18 | 萨驰华辰机械(苏州)有限公司 | Tread assembly charging system |
| CN111230448A (en) * | 2020-02-14 | 2020-06-05 | 芜湖仅一机械有限公司 | Pressing device for upper cover plate of radiator shell for 5G base station |
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| CN2875777Y (en) * | 2005-12-30 | 2007-03-07 | 郭洪生 | Automatic evice for pressing on of tyre tube joint and tyre tube rolling |
| WO2007080640A1 (en) * | 2006-01-12 | 2007-07-19 | Toyo Tire & Rubber Co., Ltd. | Carcass band building method and stitcher device |
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| CN202669002U (en) * | 2011-12-07 | 2013-01-16 | 软控股份有限公司 | Tire body assembly pressing device |
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| JPS57138932A (en) * | 1981-02-23 | 1982-08-27 | Sumitomo Rubber Ind Ltd | Tire shaping apparatus |
| CN2875777Y (en) * | 2005-12-30 | 2007-03-07 | 郭洪生 | Automatic evice for pressing on of tyre tube joint and tyre tube rolling |
| WO2007080640A1 (en) * | 2006-01-12 | 2007-07-19 | Toyo Tire & Rubber Co., Ltd. | Carcass band building method and stitcher device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103407181A (en) * | 2013-08-20 | 2013-11-27 | 青岛科技大学 | Automatic tread rolling device |
| CN103407181B (en) * | 2013-08-20 | 2016-08-10 | 青岛科技大学 | A kind of tyre surface automatic roll device |
| CN104354311A (en) * | 2014-11-06 | 2015-02-18 | 萨驰华辰机械(苏州)有限公司 | Tread assembly charging system |
| CN111230448A (en) * | 2020-02-14 | 2020-06-05 | 芜湖仅一机械有限公司 | Pressing device for upper cover plate of radiator shell for 5G base station |
| CN111230448B (en) * | 2020-02-14 | 2021-11-26 | 芜湖仅一机械有限公司 | Pressing device for upper cover plate of radiator shell for 5G base station |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013083087A1 (en) | 2013-06-13 |
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Application publication date: 20130612 |