CN103144133B - A kind of automatic filter element cutter of manual regulation - Google Patents
A kind of automatic filter element cutter of manual regulation Download PDFInfo
- Publication number
- CN103144133B CN103144133B CN201310043983.2A CN201310043983A CN103144133B CN 103144133 B CN103144133 B CN 103144133B CN 201310043983 A CN201310043983 A CN 201310043983A CN 103144133 B CN103144133 B CN 103144133B
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- filter element
- receiving slit
- cutting knife
- runner
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Abstract
The invention discloses the automatic filter element cutter of the manually regulation of a kind of manual regulation, including base, slide rail: base upper end is provided with a pair slide rail, slide rail front end is slidably fitted with fore-stock, fore-stock side is installed with cutting knife cylinder, the piston end of cutting knife cylinder connects has extension bar, extension bar front end to be provided with cutter head；Fore-stock upper end is provided with front receiving slit and fixes runner；Sliding rail rear end is slidably fitted with after-poppet, after-poppet upper end is provided with rear receiving slit and fixes runner, and filter element receiving slit fixes runner through forward and backward receiving slit, is provided with runner in filter element receiving slit, base rear end is provided above rotary cylinder, and rotary cylinder is connected to filter element receiving slit end；There is in the middle part of base a fixed plate, a screw is had in fixed plate, screw mandrel is installed in screw, screw mandrel front end is provided with swing handle, base rear end is fixed with the connecting rod stretched out, and after-poppet front end is installed with top board, and top board is sleeved on connecting rod, being set with spring on connecting rod, screw mandrel is fixedly attached to top board.The present invention constantly attempts and innovation on the basis of the most automatically cutting, and utilizes the adjustability of pneumatic element to overcome feed slow and withdrawing this difficult problem fast, makes the filter element both ends of the surface cut out smooth, smooth, meets the requirement of client.
Description
Technical field:
This utility model relates to filter element and produces apparatus field, particularly relates to the filter element surface trimming of a kind of manual regulation
Machine.
Background technology:
Filter element is that polymer (PP polypropylene) is extruded by spinneret orifice under melt-blown state, makees through high velocity, hot air
With, make superfine fibre the poroid water purification filter consumption produced by receiving the non-uniform velocity transmission of axle
Material, now with promoting the use of of domestic various purifiers, the consumption of filter element is also skyrocketed through.
According to usual customer demand, the outer surface requirement of filter element is smooth and external diameter size requirements is in standard of tolerance scope
In, two sections require smooth, smooth.The positive and negative 1mm of length requirement.
In order to meet the demand of client, more domestic company is by using the constant velocity rotation and reciprocating motion receiving axle
Control filter element external diameter size, but this method has many point defects.
1. need many when receiving axle and change, a large amount of waste material can be produced.
2. the reception axle changed needs manually filter element taken off and manually cut.
3., because reciprocating limitation can cause two filter element to be scrapped, yield rate only has about percent 70.
Along with the development variable speed transmission of technology has been applied on melt-blowing equipment so that the yield rate of filter element
It is greatly improved.But automated production cannot be realized.
Korea S of automatization and Taiwan Deng Duojia Automation Co., Ltd in order to realize cutting filter element are all researched and developed, and adopt
Combine implementation withdrawing and feed with motor and screw rod thus cut filter element, so can produce some not enough waste product
Rate is higher.
1. one driven by motor screw rod transverse movement another driven by motor blade circumgyration incision filter simultaneously during cutting
Core, rapid return cannot can stay otch, filter element section not to reach at filter element section when withdrawing because screw rod limits
Requirement.
2. because installing two bigger difficulties of sliding of motor slide rails pressurized, and it is unstable to swing bigger support.Easily cause
Damage maintenance frequency is more.
3. filter element Cutting Length is shorter, and longer filter element also needs manually to cut.
The most automatically constantly attempt and innovation on the basis of cutting, utilize the adjustability of pneumatic element to overcome
Feed is slow and withdrawing this difficult problem soon, makes the filter element both ends of the surface cut out smooth, smooth, meets client's
Requirement.
Utility model content:
The purpose of this utility model is just to provide the automatic filter element cutter of the manually regulation of a kind of manual regulation,
External automatically cut on the basis of constantly attempt and innovation, utilize the adjustability of pneumatic element overcome feed slow and move back
Cutter this difficult problem fast, makes the filter element both ends of the surface cut out smooth, smooth, meets the requirement of client.
The technical solution adopted in the utility model is:
The automatic filter element cutter of the manually regulation of a kind of manual regulation, including base, slide rail: base upper end is pacified
Equipped with a pair slide rail, slide rail front end is slidably fitted with fore-stock, and fore-stock side is installed with cutting knife cylinder,
The piston end of cutting knife cylinder connects has extension bar, extension bar front end to be provided with cutter head, and cutting knife cylinder side is provided with
Cutting knife cylinder electromagnetic transducer, is provided with the electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer in cutting knife cylinder；
Fore-stock upper end is provided with front receiving slit and fixes runner, and front receiving slit is installed with fore bearing in fixing runner；Slide rail
Rear end is slidably fitted with after-poppet, and after-poppet upper end is provided with rear receiving slit and fixes runner, and rear receiving slit is fixing to be turned
Being installed with rear bearing in wheel, filter element receiving slit fixes runner can be at forward and backward receiving slit through forward and backward receiving slit
Rotating in fixing runner, be provided with runner in filter element receiving slit, base rear end is provided above rotary cylinder, rotation
Rotaring cylinder is connected to filter element receiving slit end and drives filter element receiving slit to rotate；There is in the middle part of base a fixed plate,
Having a screw in fixed plate, be provided with screw mandrel in screw, screw mandrel front end is provided with swing handle, screw mandrel stage casing
Being provided with screw mandrel electromagnetic transducer, base rear end is fixed with the connecting rod stretched out, and after-poppet front end is installed with top
Plate, top board has through hole, and top board is sleeved on connecting rod and connecting rod is through through hole, and connecting rod is set with spring,
Spring leans top board from behind, and screw mandrel is fixedly attached on top board and from above leaning top board；In the middle part of base
Also having extension bar, extension bar front end is provided with photoswitch, and after-poppet side is installed with thin bar, thin bar
Front end has photoswitch baffle plate, can shelter from photoswitch when photoswitc baffle plate moves.
Described photoswitch is connected by electrical wiring to PLC and controls device, and PLC controls device and is connected respectively to cutting knife
Cylinder solenoid valve, rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife cylinder, rotary cylinder electromagnetism
Valve is connected to rotary cylinder.
Described PLC controls device and is also associated with alarm device.
Compared with prior art, the beneficial effects of the utility model are:
This utility model is constantly attempted and innovation on the basis of the most automatically cutting, and utilizes the adjustable of pneumatic element
Property overcome feed slow and withdrawing this difficult problem soon, make the filter element both ends of the surface cut out smooth, smooth, meet
The requirement of client.Filter can be regulated easily by the position of increase and decrease guide rail and the length of dump tank and regulation runner
The length of core.In order to when ensureing that filter element cuts, filter element length controls, in the margin of tolerance required, to utilize retroaction
Power (by installing spring on connecting rod) allows filter element and runner arrive the state fitted completely so that cut down
Filter element can ensure that in requiring the margin of tolerance.Lighter by making the amendment of mechanism and motor automatically to cut
Ingeniously, simply.Make to install and operation enhanced convenience, the most also make cost be controlled, the yield rate of filter element
Reach more than percent 95.
Accompanying drawing illustrates:
Accompanying drawing 1 is this utility model structural representation.
Detailed description of the invention:
Below in conjunction with the accompanying drawings, by embodiment, this utility model is described in further detail:
The automatic filter element cutter of the manually regulation of a kind of manual regulation, including base 16, slide rail 4: base
16 upper ends are provided with a pair slide rail 4, and slide rail 4 front end is slidably fitted with fore-stock 3, and fore-stock 3 side is fixed
Being provided with cutting knife cylinder 7, the piston end of cutting knife cylinder 7 connects extension bar 17, and extension bar 17 front end is installed
Cutter head 9, cutting knife cylinder 7 side is had cutting knife cylinder electromagnetic transducer 8 to be installed, is provided with in cutting knife cylinder 7
The electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer 8；Fore-stock 3 upper end is provided with front receiving slit and fixes runner
18, front receiving slit is installed with fore bearing 25 in fixing runner；Slide rail 4 rear end is slidably fitted with after-poppet 19,
After-poppet 19 upper end is provided with rear receiving slit and fixes runner 13, after rear receiving slit is installed with in fixing runner 13
Bearing 14, filter element receiving slit 1 fixes runner can be fixing turn of forward and backward receiving slit through forward and backward receiving slit
Rotating in wheel, be provided with runner 2 in filter element receiving slit 1, base 16 rear end is provided above rotary cylinder 12,
Rotary cylinder 12 is connected to filter element receiving slit 1 end and drives filter element receiving slit 1 to rotate；Have in the middle part of base 16
There is a fixed plate 20, fixed plate 20 has a screw, screw mandrel 10, screw mandrel 10 front end are installed in screw
Being provided with swing handle 26, screw mandrel 10 stage casing is provided with screw mandrel electromagnetic transducer 11, and base 16 rear end is fixed
There are the connecting rod 15 stretched out, after-poppet 19 front end to be installed with top board 21, top board 21 has through hole, top
Plate 21 is sleeved on connecting rod 15 and connecting rod 15 is through through hole, and connecting rod 15 is set with spring 22, spring 22
Leaning top board 21 from behind, screw mandrel 10 is fixedly attached on top board 21 and from above leaning top board 21；
Also having extension bar 23 in the middle part of base 16, extension bar 23 front end is provided with photoswitch 6, after-poppet 19 side
While be installed with thin bar 24, thin bar 24 front end has photoswitch baffle plate 7, and photoswitc baffle plate 7 moves
Time can shelter from photoswitch 6.Photoswitch 6 is connected by electrical wiring to PLC and controls device, and PLC controls dress
Putting and be connected respectively to cutting knife cylinder solenoid valve, rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife gas
Cylinder, rotary cylinder electromagnetic valve is connected to rotary cylinder.PLC controls device and is also associated with alarm device.
Specific works principle of the present utility model is:
1. filter element is output with crossing the variable speed transmission received on axle, elongation.Through elongation after a while, filter
Core enters into filter element dump tank 1.
2. filter element continues to extend forward arrival 2 in dump tank, (runner-can be with filter element synchronous rotary core)
The counteracting force lower filter of spring is controlled in the margin of tolerance of requirement.
3. extending the most forward at the effect lower filter accepting axle to drive support 3 to move until light on slide rail 4
Electric switch baffle plate 5 shelters from photoswitch 6 and produces signal source.
4. signal is sent to PLC (programmable controller) by electric wire, and PLC controls electromagnetic valve, and electromagnetic valve leads to
Cross control input and output gas to make cutting cylinder 7 extend thus drive blade holder 9 to move downward cutting filter element.
5. when 7 positions being elongated to electromagnetic transducer 8 (the electromagnetism ring being furnished with installation in cylinder could work) simultaneously
When putting stop, simultaneously produce signal be sent to PLC, PLC by control electromagnetic valve make cutter lift.(cutting time
Between controlled by the height and the size of air inlet controlling 8.) the next program of PLC execution simultaneously, pass through liquid
Crystal display display signal, workman's Non-follow control rotary screw rod extends, and drives 3 again to travel forward (if not
Travel forward a segment distance, and constantly the filter element of elongation can withstand the filter element cut down thus cannot drop.)
6. stop when the position that 9 are elongated to electromagnetic transducer 11, produce signal simultaneously and be sent to PLC, PLC
Control rotary cylinder 12 and rotarily drive dump tank by controlling electromagnetic valve and fix runner 13 (runner is arranged on
Can rotate under the effect of 13 on bearing) and 1 rotation, filter element drops in the placing box of indication.
7.PLC can control the time of upset, and after the time, PLC controls 12 and 9 resets by electromagnetic valve.(
In this work time, photoswitch is blocked by 5 all the time, and after resetting when 12 and 9, photoswitch is no longer blocked,
As being also blocked, the incomplete alarm that resets can sound.) a now job time completes, under then waiting
One work time.
Above-described embodiment is only preferably embodiment of the present utility model, and in addition, this utility model also may be used
There to be other implementations.It should be noted that on the premise of conceiving without departing from this utility model, any
Within conspicuously improved and modification all should fall into protection domain of the present utility model.
Claims (1)
1. an automatic filter element cutter for the manually regulation of manual regulation, including base 16, slide rail 4；Base 16 upper end is provided with a pair slide rail 4, slide rail 4 front end is slidably fitted with fore-stock 3, fore-stock 3 side is installed with cutting knife cylinder 7, the piston end of cutting knife cylinder 7 connects extension bar 17, extension bar 17 front end is provided with cutter head 9, cutting knife cylinder 7 side is provided with cutting knife cylinder electromagnetic transducer 8, is provided with the electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer 8 in cutting knife cylinder 7；Fore-stock 3 upper end is provided with front receiving slit and fixes runner 18, and front receiving slit is installed with fore bearing 25 in fixing runner；Slide rail 4 rear end is slidably fitted with after-poppet 19, after-poppet 19 upper end is provided with rear receiving slit and fixes runner 13, rear receiving slit is installed with rear bearing 14 in fixing runner 13, filter element receiving slit 1 is fixed runner through forward and backward receiving slit and can rotate in forward and backward receiving slit fixes runner, runner 2 is installed in filter element receiving slit 1, base 16 rear end is provided above rotary cylinder 12, and rotary cylinder 12 is connected to filter element receiving slit 1 end and drives filter element receiving slit 1 to rotate；There is in the middle part of base 16 fixed plate 20, a screw is had in fixed plate 20, screw mandrel 10 is installed in screw, screw mandrel 10 front end is provided with swing handle 26, screw mandrel 10 stage casing is provided with screw mandrel electromagnetic transducer 11, base 16 rear end is fixed with the connecting rod 15 stretched out, after-poppet 19 front end is installed with top board 21, through hole is had on top board 21, top board 21 is sleeved on connecting rod 15 and connecting rod 15 is through through hole, being set with spring 22 on connecting rod 15, spring 22 leans top board 21 from behind, and screw mandrel 10 is fixedly attached on top board 21 and from above leaning top board 21；Also there is in the middle part of base 16 extension bar 23, extension bar 23 front end is provided with photoswitch 6, after-poppet 19 side is installed with thin bar 24, thin bar 24 front end has photoswitch baffle plate 5, photoswitch 6 can be sheltered from when photoswitc baffle plate 5 moves, photoswitch 6 is connected by electrical wiring to PLC and controls device, PLC controls device and is connected respectively to cutting knife cylinder solenoid valve, rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife cylinder, rotary cylinder electromagnetic valve is connected to rotary cylinder, and PLC controls device and is also associated with alarm device；
Operation principle is:
(1), filter element be output by receiving the variable speed transmission on axle, elongation, through elongation after a while, filter element enters into filter element receiving slit 1；
(2), filter element continue in filter element receiving slit 1 forward elongation arrive runner 2, the counteracting force lower filter at spring is controlled in the margin of tolerance of requirement；
(3), the effect lower filter at reception axle extends the most forward and moves drive fore-stock 3 until photoswitch baffle plate 5 shelters from photoswitch 6 and produces signal source on slide rail 4；
(4), signal be sent to PLC, PLC by electric wire and control electromagnetic valve, electromagnetic valve makes cutting knife cylinder 7 extend thus band dynamic cutter head 9 moves downward cutting filter element by controlling input and output gas；
(5), stop when cutting knife cylinder 7 is elongated to the position of electromagnetic transducer 8, produce signal simultaneously and be sent to PLC, PLC makes cutter lift by controlling electromagnetic valve, PLC performs next program simultaneously, signal is shown by liquid crystal display, workman's Non-follow control rotary screw rod extends, and drives fore-stock 3 again to travel forward；
(6), stop when cutter head 9 is elongated to the position of electromagnetic transducer 11, produce signal simultaneously and be sent to PLC, PLC controls rotary cylinder 12 and rotarily drives rear receiving slit by controlling electromagnetic valve and fix runner 13 and filter element receiving slit 1 rotates, and filter element drops in the placing box of indication；
(7), PLC can control time of upset, after the time, PLC controls rotary cylinder 12 and cutter head 9 by electromagnetic valve and resets, and a now job time completes, and then waits next one work time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310043983.2A CN103144133B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter of manual regulation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310043983.2A CN103144133B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter of manual regulation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103144133A CN103144133A (en) | 2013-06-12 |
| CN103144133B true CN103144133B (en) | 2016-12-07 |
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ID=48542593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310043983.2A Active CN103144133B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter of manual regulation |
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| Country | Link |
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| CN (1) | CN103144133B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201208757Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Edge-cutting device for filter element |
| CN101703850A (en) * | 2009-11-26 | 2010-05-12 | 苏州工业园区拓朴环保净化有限公司 | Melt blown filter element and production equipment thereof |
| CN201824399U (en) * | 2010-09-26 | 2011-05-11 | 蚌埠市炳成五金工贸有限公司 | Filter screen cutting machine |
| KR101079121B1 (en) * | 2011-09-15 | 2011-11-02 | 이춘길 | Fine-wire cutting apparutus of metal pipe |
| CN202428476U (en) * | 2011-12-26 | 2012-09-12 | 芜湖市华泰实业有限公司 | Automatically cutting device for filter element |
| CN203185402U (en) * | 2013-02-04 | 2013-09-11 | 安徽鸿狮环保科技有限公司 | Manually adjusted filter element automatic cutting machine |
-
2013
- 2013-02-04 CN CN201310043983.2A patent/CN103144133B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201208757Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Edge-cutting device for filter element |
| CN101703850A (en) * | 2009-11-26 | 2010-05-12 | 苏州工业园区拓朴环保净化有限公司 | Melt blown filter element and production equipment thereof |
| CN201824399U (en) * | 2010-09-26 | 2011-05-11 | 蚌埠市炳成五金工贸有限公司 | Filter screen cutting machine |
| KR101079121B1 (en) * | 2011-09-15 | 2011-11-02 | 이춘길 | Fine-wire cutting apparutus of metal pipe |
| CN202428476U (en) * | 2011-12-26 | 2012-09-12 | 芜湖市华泰实业有限公司 | Automatically cutting device for filter element |
| CN203185402U (en) * | 2013-02-04 | 2013-09-11 | 安徽鸿狮环保科技有限公司 | Manually adjusted filter element automatic cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103144133A (en) | 2013-06-12 |
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