CN103143909B - Multifunctional belt conveyor roller replacement device - Google Patents

Multifunctional belt conveyor roller replacement device Download PDF

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Publication number
CN103143909B
CN103143909B CN201310062190.5A CN201310062190A CN103143909B CN 103143909 B CN103143909 B CN 103143909B CN 201310062190 A CN201310062190 A CN 201310062190A CN 103143909 B CN103143909 B CN 103143909B
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Prior art keywords
quarter bend
plate
general
tooth form
handle
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CN201310062190.5A
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CN103143909A (en
Inventor
陈军
王衍
陈慧东
杨文清
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SHANXI HUAMEI ZHIKE MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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SHANXI HUAMEI ZHIKE MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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Abstract

The invention belongs to the technical field of auxiliary equipment of belt conveyors for coal mine, in particular to a multifunctional belt conveyor roller replacement device, and aims to overcome the defects that when a worker replaces a roller at present, the labor strength is high, the operation is not safe, and a belt is slightly damaged and the like. The technical scheme is as follows: the multifunctional belt conveyor roller replacement device comprises a bracket system and a dental-form tool and further comprises one of a chassis device, a general chassis device and a longitudinal chassis device, wherein the bracket system comprises a telescopic rod, a nut, a rotating torque tube, a pin shaft, a pin hole, a bracket seat, a bracket handle, a roof seat and a limiting wedge block. The multifunctional belt conveyor roller replacement device has the advantages of convenience in carrying and using, easiness in adjustment, low labor strength of workers and the like.

Description

A kind of Multifunctional belt conveyer replacing device for carrier roller
Technical field
The invention belongs to coal mine leather belt auxiliary equipment of conveyer technical field, be specifically related to a kind of Multifunctional belt conveyer replacing device for carrier roller.
Background technology
Belt conveyer is one of the main production equipments in colliery, particularly large-scale In Modern Mine, and from working face until loading station, the transport of coal is almost complete in all kinds of transporter transmission.Carrying roller in belt conveyer supports and ensure the important spare part that belt conveyer normally works, when carrying roller loses original technical performance index, need to change carrying roller in good time, otherwise it is light then damage belt, heavy then whole belt feeder may be caused to break down, affect the normal production operation in colliery.When small belt changes carrying roller, with crowbar, belt is levered up by workman, then change holder carrying roller, and when large-scale belt feeder changes carrying roller, be then manually hold up belt by many people, then by other workmans, carrying roller changed.Due to factors such as the heavier-weight of belt self and the tensionings of belt, changing carrying roller is a heavy muscle power and unsafe operation, add that crowbar can cause certain damage to belt, workman often can not change carrying roller in time, brings potential safety hazard to the normal operation of belt feeder.
Summary of the invention
When the present invention changes carrying roller mainly for existing workman, labour intensity is large, operation is dangerous has the shortcomings such as certain damage to belt, provides a kind of Multifunctional belt conveyer replacing device for carrier roller.
The present invention is the technical scheme taked that solves the problem:
A kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system and tooth form instrument, wherein: also comprise undercarriage arrangement, one in general undercarriage arrangement and longitudinal undercarriage arrangement, described bracket system is by expansion link, nut, rotate quarter bend, bearing pin, pin-and-hole, bearer carrier, support handle, footstock and spacing voussoir composition, bearer carrier is concave structure, a rotation quarter bend is respectively connected by bearing pin at the two ends, left and right of bearer carrier, the front portion rotating quarter bend is connected with expansion link by nut, expansion link is concave structure, support handle is provided with in the middle side of bearer carrier, footstock is provided with at the opposite side of bearer carrier, a spacing voussoir is respectively provided with at the both ends of bearer carrier, and respectively establish three pin-and-holes in the both sides of bearer carrier bracket handle,
Described tooth form instrument is made up of tooth form seat, tooth form, quarter bend handle, and tooth form is fixedly connected with tooth form seat, and handle is quarter bend with tooth form seat and is fixedly connected with;
Described undercarriage arrangement, general undercarriage arrangement, longitudinal undercarriage arrangement, between bracket system and tooth form instrument be flexibly connected, wherein said undercarriage arrangement is made up of tailgate, left plate, right plate, gusset and base plate, tailgate is connected with left plate, left plate and right plate connection in 90 °, right plate and base plate become 130 ° to be connected, and right plate and base plate are by link of boards integrally structure;
Described general undercarriage arrangement is by general left plate, general right plate, general gusset, common bottom plate, limiting plate and limited block composition, general left plate is connected with general right plate is in 90 °, general right plate and common bottom plate become 130 ° to be connected, general right plate and common bottom plate are by general link of boards integrally structure, general left plate offers three road grooves, two holes are offered below general left plate, the rectangular structure of limiting plate, there is groove middle part, side, aperture is arranged at opposite side top, the rectangular structure of limited block, one of them side is inclined-plane, another side is porose,
Described longitudinal undercarriage arrangement is by left support seat, fixing little quarter bend, large quarter bend, base, handle, wing nut, pad, movable little quarter bend and right support seat composition, left support seat becomes 135 ° of angles to be connected with fixing little quarter bend, the right side of fixing little quarter bend to be inserted in large quarter bend and is fixedly connected with large quarter bend, base is located at the top of large quarter bend, fixed handle is had in the middle part of the front side of large quarter bend, pad is fixed with near on the right of the front side of large quarter bend, wing nut is provided with at pad and large quarter bend antetheca, right support seat becomes 135 ° to be fixedly connected with the little quarter bend of activity, movable little quarter bend can insert in large quarter bend, the position of the little quarter bend of rear restraint tightened by wing nut.
The present invention has following beneficial effect:
1, the operation of this device adopts hydraulic jack, and its support force is large, stroke range is large, support safety is reliable, at utmost can meet the needs of back-up belt.
2, this device can prop up operation with the various belts with belt feeder width 1.2-1.8m.
3, this device is quick for installation flexibly, mounting means is many, and the adaptability for the multiple picking-up operating mode of belt is good.
4, this installation weight light, be easy to carry, easy to use, be easy to adjustment, can realize the operation of single replacing carrying roller, labor strength reduces greatly, operating efficiency significantly improves.
Accompanying drawing explanation
Fig. 1 is undercarriage arrangement structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the general undercarriage arrangement structural representation of the present invention;
Fig. 4 is the general undercarriage arrangement axonometric drawing of the present invention;
Fig. 5 is the longitudinal undercarriage arrangement structural representation of the present invention;
Fig. 6 is longitudinal undercarriage arrangement side view;
Fig. 7 is bracket system open mode structural representation of the present invention;
Fig. 8 is bracket system retracted state axonometric drawing of the present invention;
Fig. 9 is the left unfolding state figure of bracket system of the present invention;
Figure 10 is the right unfolding state figure of bracket system of the present invention;
Figure 11 is inventive article structural representation.
Detailed description of the invention
Embodiment 1
As Fig. 1, Fig. 2, Fig. 7, Fig. 8, Fig. 9, Figure 10, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotate quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, support handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is in concave structure, respectively a rotation quarter bend 23 is connected by bearing pin 24 at the two ends, left and right of bearer carrier 26, the front portion rotating quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is in concave structure, support handle 27 is provided with in the middle side of bearer carrier 26, footstock 28 is provided with at the opposite side of bearer carrier 26, a spacing voussoir 29 is respectively provided with at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 in the both sides of bearer carrier 26 bracket handle 27,
Described tooth form instrument is made up of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend with tooth form seat 30 and is fixedly connected with;
Described undercarriage arrangement, general undercarriage arrangement, longitudinal undercarriage arrangement, between bracket system and tooth form instrument be flexibly connected, wherein said undercarriage arrangement is made up of tailgate 1, left plate 2, right plate 3, gusset 4 and base plate 5, tailgate 1 is connected with left plate 2, left plate 2 and right plate 3 connection in 90 °, right plate 3 is connected with base plate 5 one-tenth 130 °, and right plate 3 and base plate 5 connect into overall structure by gusset 4.
Using method: use bracket system and undercarriage arrangement to change carrying roller, undercarriage arrangement is positioned on the horizontal angle steel of ribbon conveyer frame, suitably adjusts position; Jack is positioned on the base plate of undercarriage arrangement, suitable adjustment adjustment jack screw rod height, footstock below bracket system is positioned on jack, ajust, operation jack, by very heavy rise, bracket system, by belt jack-up, props up tooth form instrument tooth form on horizontal angle steel, under carrying roller is prized by turning tool, place new carrying roller, regain very heavy, take off bracket system, complete work, in use bracket system can have open mode, left deployed condition, right deployed condition and retracted mode, uses according to job requirements adjustable.
Embodiment 2
As Fig. 3, Fig. 4, Fig. 7, Fig. 8, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and general undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotate quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, support handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is in concave structure, respectively a rotation quarter bend 23 is connected by bearing pin 24 at the two ends, left and right of bearer carrier 26, the front portion rotating quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is in concave structure, support handle 27 is provided with in the middle side of bearer carrier 26, footstock 28 is provided with at the opposite side of bearer carrier 26, a spacing voussoir 29 is respectively provided with at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 in the both sides of bearer carrier 26 bracket handle 27,
Described tooth form instrument is made up of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend with tooth form seat 30 and is fixedly connected with;
Described general undercarriage arrangement is by general left plate 6, general right plate 7, general gusset 9, common bottom plate 8, limiting plate 10 and limited block 11 form, general left plate 6 is connected with general right plate 7 is in 90 °, general right plate 7 is connected with common bottom plate 8 one-tenth 130 °, general right plate 7 and common bottom plate 8 connect into overall structure by general gusset 9, general left plate 6 offers three road grooves, two holes are offered below general left plate 6, limiting plate 10 is structure at right angles, there is groove middle part, side, aperture is arranged at opposite side top, limited block 11 is structure at right angles, one of them side is inclined-plane, another side is porose.
Using method: adopt bracket system and general undercarriage arrangement to change carrying roller, general undercarriage arrangement is positioned over the horizontal angle steel of belt feeder frame, suitable adjustment position, by limiting plate by penetrating below angle steel in the suitable stopper slot of the general left plate of general undercarriage arrangement, by above device, limited block is penetrated in the groove of limiting plate.
Embodiment 3
As Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and general undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotate quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, support handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is in concave structure, respectively a rotation quarter bend 23 is connected by bearing pin 24 at the two ends, left and right of bearer carrier 26, the front portion rotating quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is in concave structure, support handle 27 is provided with in the middle side of bearer carrier 26, footstock 28 is provided with at the opposite side of bearer carrier 26, a spacing voussoir 29 is respectively provided with at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 in the both sides of bearer carrier 26 bracket handle 27,
Described tooth form instrument is made up of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend with tooth form seat 30 and is fixedly connected with;
Described longitudinal undercarriage arrangement is by left support seat 12, fixing little quarter bend 13, large quarter bend 14, base 15, handle 16, wing nut 17, pad 18, movable little quarter bend 19 and right support seat 20 form, left support seat 12 is connected with fixing little quarter bend 13 one-tenth 135 ° of angles, the right side of fixing little quarter bend 13 to be inserted in large quarter bend 14 and is fixedly connected with large quarter bend 14, base 15 is located at the top of large quarter bend 14, fixed handle 16 is had in the middle part of the front side of large quarter bend 14, pad 18 is fixed with near on the right of the front side of large quarter bend 14, wing nut 17 is provided with at pad 18 and large quarter bend 14 antetheca, right support seat 20 is fixedly connected with the little quarter bend 19 one-tenth of activity 135 °, movable little quarter bend 19 can insert in large quarter bend 14, the position of the little quarter bend 19 of rear restraint tightened by wing nut 17.
Using method:
Use bracket system and longitudinal undercarriage arrangement, longitudinal undercarriage arrangement wing nut is unclamped; The little quarter bend of adjustment activity, is positioned on the sole bar angle of belt conveyer by longitudinal undercarriage arrangement; Tighten wing nut; Jack is positioned over longitudinal undercarriage arrangement base, adjustment jack screw rod height; Bracket system is positioned on jack; Buttress handle, handle jack, belt is held up; Prop up in frame with tooth form instrument tooth form, turning tool, by idler removal, more renews carrying roller.

Claims (1)

1. a Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system and tooth form instrument, it is characterized in that also comprising undercarriage arrangement, one in general undercarriage arrangement and longitudinal undercarriage arrangement, described bracket system is by expansion link (21), nut (22), rotate quarter bend (23), bearing pin (24), pin-and-hole (25), bearer carrier (26), support handle (27), footstock (28) and spacing voussoir (29) composition, bearer carrier (26) is in concave structure, respectively a rotation quarter bend (23) is connected by bearing pin (24) at the two ends, left and right of bearer carrier (26), the front portion rotating quarter bend (23) is connected with expansion link (21) by nut (22), expansion link (21) is in concave structure, support handle (27) is provided with in the middle side of bearer carrier (26), footstock (28) is provided with at the opposite side of bearer carrier (26), a spacing voussoir (29) is respectively provided with at the both ends of bearer carrier (26), and respectively establish three pin-and-holes (25) in the both sides of bearer carrier (26) bracket handle (27),
Described tooth form instrument is made up of tooth form seat (30), tooth form (31), quarter bend handle (32), tooth form (31) is fixedly connected with tooth form seat (30), and handle (32) is quarter bend with tooth form seat (30) and is fixedly connected with;
Described undercarriage arrangement, general undercarriage arrangement, longitudinal undercarriage arrangement, between bracket system and tooth form instrument be flexibly connected, wherein said undercarriage arrangement is made up of tailgate (1), left plate (2), right plate (3), gusset (4) and base plate (5), tailgate (1) is connected with left plate (2), left plate (2) and right plate (3) connection in 90 °, right plate (3) becomes 130 ° with base plate (5) and is connected, and right plate (3) and base plate (5) connect into overall structure by gusset (4);
Described general undercarriage arrangement is by general left plate (6), general right plate (7), general gusset (9), common bottom plate (8), limiting plate (10) and limited block (11) composition, general left plate (6) is connected with general right plate (7) is in 90 °, general right plate (7) becomes 130 ° with common bottom plate (8) and is connected, general right plate (7) and common bottom plate (8) connect into overall structure by general gusset (9), general left plate (6) offers three road grooves, general left plate (6) below offers two holes, limiting plate (10) is structure at right angles, there is groove middle part, side, aperture is arranged at opposite side top, limited block (11) is structure at right angles, one of them side is inclined-plane, another side is porose,
Described longitudinal undercarriage arrangement is by left support seat (12), fixing little quarter bend (13), large quarter bend (14), base (15), handle (16), wing nut (17), pad (18), movable little quarter bend (19) and right support seat (20) composition, left support seat (12) and fixing little quarter bend (13) become 135 ° of angles to be connected, the right side of fixing little quarter bend (13) to be inserted in large quarter bend (14) and is fixedly connected with large quarter bend (14), base (15) is located at the top of large quarter bend (14), fixed handle (16) is had in the middle part of the front side of large quarter bend (14), pad (18) is fixed with near on the right of the front side of large quarter bend (14), wing nut (17) is provided with at pad (18) and large quarter bend (14) antetheca, right support seat (20) becomes 135 ° to be fixedly connected with the little quarter bend of activity (19), movable little quarter bend (19) can be inserted in large quarter bend (14), the position of the little quarter bend of rear restraint (19) tightened by wing nut (17).
CN201310062190.5A 2013-02-27 2013-02-27 Multifunctional belt conveyor roller replacement device Active CN103143909B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310062190.5A CN103143909B (en) 2013-02-27 2013-02-27 Multifunctional belt conveyor roller replacement device

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Application Number Priority Date Filing Date Title
CN201310062190.5A CN103143909B (en) 2013-02-27 2013-02-27 Multifunctional belt conveyor roller replacement device

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CN103143909A CN103143909A (en) 2013-06-12
CN103143909B true CN103143909B (en) 2015-04-01

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637626A (en) * 2018-05-16 2018-10-12 五冶集团上海有限公司 A kind of method and its application for replacing coke oven turnover panel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000229716A (en) * 1999-02-09 2000-08-22 Nisshin Steel Co Ltd Belt lifting jig in belt conveyor
CN2877976Y (en) * 2005-08-26 2007-03-14 孟国营 Helix lifting type transportation adhesive tape supporting roller exchanging device
CN2905348Y (en) * 2006-04-27 2007-05-30 刘建 Portable hydraulic roller replacing machine
CN201960334U (en) * 2010-12-15 2011-09-07 中国神华能源股份有限公司 Carrier roller replacing tool
CN203236185U (en) * 2013-02-27 2013-10-16 山西华煤智科机电设备有限公司 Multifunctional belt conveyor supporting roller replacing device

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