CN103143909A - Multifunctional belt conveyor roller replacement device - Google Patents
Multifunctional belt conveyor roller replacement device Download PDFInfo
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- CN103143909A CN103143909A CN2013100621905A CN201310062190A CN103143909A CN 103143909 A CN103143909 A CN 103143909A CN 2013100621905 A CN2013100621905 A CN 2013100621905A CN 201310062190 A CN201310062190 A CN 201310062190A CN 103143909 A CN103143909 A CN 103143909A
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- quarter bend
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- tooth form
- undercarriage arrangement
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Abstract
The invention belongs to the technical field of auxiliary equipment of belt conveyors for coal mine, in particular to a multifunctional belt conveyor roller replacement device, and aims to overcome the defects that when a worker replaces a roller at present, the labor strength is high, the operation is not safe, and a belt is slightly damaged and the like. The technical scheme is as follows: the multifunctional belt conveyor roller replacement device comprises a bracket system and a dental-form tool and further comprises one of a chassis device, a general chassis device and a longitudinal chassis device, wherein the bracket system comprises a telescopic rod, a nut, a rotating torque tube, a pin shaft, a pin hole, a bracket seat, a bracket handle, a roof seat and a limiting wedge block. The multifunctional belt conveyor roller replacement device has the advantages of convenience in carrying and using, easiness in adjustment, low labor strength of workers and the like.
Description
Technical field
The invention belongs to coal mine leather belt auxiliary equipment of conveyer technical field, be specifically related to a kind of Multifunctional belt conveyer replacing device for carrier roller.
Background technology
Belt conveyer is one of the main production equipments in colliery, large-scale In Modern Mine particularly, and from working face until loading station, the transportation of coal is almost transmitted by all kinds of transporters entirely.Carrying roller in belt conveyer is the important spare part that supports and guarantee the belt conveyer normal operation, when carrying roller loses original technical performance index, need to change carrying roller in good time, otherwise gently damage belt, heavy may cause whole belt feeder to break down, affect the normal production operation in colliery.When small belt is changed carrying roller, belt is levered up with crowbar by the workman, then change the holder carrying roller, and large-scale belt feeder is manually to hold up belt by many people, then by other workmans, carrying roller is changed when changing carrying roller.The factors such as tensioning of and belt heavier due to the weight of belt self, changing carrying roller is a heavy muscle power and unsafe operation, add that crowbar can cause certain damage to belt, the workman often can not in time change carrying roller, has brought potential safety hazard for the normal operation of belt feeder.
Summary of the invention
When the present invention changes carrying roller mainly for existing workman, large, the operation of labour intensity is dangerous shortcomings such as certain damage to belt, a kind of Multifunctional belt conveyer replacing device for carrier roller is provided.
The present invention addresses the above problem the technical scheme of taking to be:
a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system and tooth form instrument, wherein: also comprise undercarriage arrangement, general undercarriage arrangement and vertical in undercarriage arrangement, described bracket system is by expansion link, nut, the rotation quarter bend, bearing pin, pin-and-hole, bearer carrier, the carriage handle, footstock and spacing voussoir form, bearer carrier is concave structure, two ends, left and right at bearer carrier respectively connect a rotation quarter bend by bearing pin, the front portion of rotation quarter bend is connected with expansion link by nut, expansion link is concave structure, one side is provided with the carriage handle in the centre of bearer carrier, opposite side at bearer carrier is provided with footstock, respectively be provided with a spacing voussoir at the both ends of bearer carrier, and respectively establish three pin-and-holes two of bearer carrier bracket handle,
Described tooth form instrument is comprised of tooth form seat, tooth form, quarter bend handle, and tooth form is fixedly connected with the tooth form seat, and handle is quarter bend and is fixedly connected with the tooth form seat;
Be flexibly connected between described undercarriage arrangement, general undercarriage arrangement, vertical undercarriage arrangement, bracket system and tooth form instrument, wherein said undercarriage arrangement is comprised of tailgate, left plate, right plate, gusset and base plate, tailgate is connected with left plate, left plate is connected 90 ° of connections with right plate, right plate is connected 130 ° of connections with base plate, and right plate becomes overall structure with base plate by link of boards;
described general undercarriage arrangement is by general left plate, general right plate, general gusset, common bottom plate, limiting plate and limited block form, general left plate becomes 90 ° to be connected with general right plate, general right plate is connected 130 ° of connections with common bottom plate, general right plate becomes overall structure with common bottom plate by general link of boards, offer three road grooves on general left plate, general left plate below offers two holes, the rectangular structure of limiting plate, there is groove one side middle part, aperture is arranged at the opposite side top, the rectangular structure of limited block, one of them side is the inclined-plane, the another side is porose,
described vertical undercarriage arrangement is by left support seat, fixing little quarter bend, large quarter bend, base, handle, wing nut, pad, movable little quarter bend and right support seat form, left support seat and be connected little quarter bend and become 135 ° of angles connections, the right side of fixing little quarter bend is inserted in large quarter bend and is fixedly connected with large quarter bend, base is located at the top of large quarter bend, there is fixed handle at the middle part, front side of large quarter bend, be fixed with pad near the right, front side of large quarter bend, be provided with wing nut at pad and large quarter bend antetheca, right support seat becomes 135 ° to be fixedly connected with movable little quarter bend, movable little quarter bend can insert in large quarter bend, wing nut is tightened the position of the little quarter bend of rear restraint.
The present invention has following beneficial effect:
1, hydraulic jack is adopted in the operation of this device, and its support force is large, travel range is large, support safety is reliable, can at utmost satisfy the needs of back-up belt.
2, the available various belts with belt feeder width 1.2-1.8m of this device props up operation.
3, this device is quick for installation flexibly, mounting means is many, and is good for the adaptability of the multiple picking-up operating mode of belt.
4, this installation weight light, be easy to carry, easy to use, be easy to adjust, can realize the operation of single replacing carrying roller, labor strength reduces greatly, operating efficiency significantly improves.
Description of drawings
Fig. 1 is undercarriage arrangement structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the general undercarriage arrangement structural representation of the present invention;
Fig. 4 is the general undercarriage arrangement axonometric drawing of the present invention;
Fig. 5 is the vertical undercarriage arrangement structural representation of the present invention;
Fig. 6 is vertical undercarriage arrangement side view;
Fig. 7 is bracket system open mode structural representation of the present invention;
Fig. 8 is bracket system retracted state axonometric drawing of the present invention;
Fig. 9 is the left unfolding state figure of bracket system of the present invention;
Figure 10 is the right unfolding state figure of bracket system of the present invention;
Figure 11 is tool construction schematic diagram of the present invention.
The specific embodiment
as Fig. 1, Fig. 2, Fig. 7, Fig. 8, Fig. 9, Figure 10, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotation quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, carriage handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is concave structure, two ends, left and right at bearer carrier 26 respectively connect a rotation quarter bend 23 by bearing pin 24, the front portion of rotation quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is concave structure, a side is provided with carriage handle 27 in the centre of bearer carrier 26, opposite side at bearer carrier 26 is provided with footstock 28, respectively be provided with a spacing voussoir 29 at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 two of bearer carrier 26 bracket handles 27,
Described tooth form instrument is comprised of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend and is fixedly connected with tooth form seat 30;
Be flexibly connected between described undercarriage arrangement, general undercarriage arrangement, vertical undercarriage arrangement, bracket system and tooth form instrument, wherein said undercarriage arrangement is comprised of tailgate 1, left plate 2, right plate 3, gusset 4 and base plate 5, tailgate 1 is connected with left plate 2, left plate 2 is connected into 90 ° of connections with right plate, right plate 3 is connected into 130 ° of connections with base plate, and right plate 3 and base plate 5 connect into overall structure by gusset 4.
Using method: use bracket system and undercarriage arrangement to change carrying roller, undercarriage arrangement is positioned on the horizontal angle steel of ribbon conveyer frame, suitably adjust the position; Jack is positioned on the base plate of undercarriage arrangement, suitably adjust the jack screw rod height, footstock below bracket system is positioned on jack, ajust, the operation jack, with very heavy rise, bracket system props up belt jack-up to tooth form instrument tooth form on horizontal angle steel, and turning tool is with under the carrying roller sled, place new carrying roller, regain very heavyly, take off bracket system, complete work, in use bracket system can have open mode, left deployed condition, right deployed condition and retracted mode, uses according to the job requirements capable of regulating.
Embodiment 2
as Fig. 3, Fig. 4, Fig. 7, Fig. 8, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and general undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotation quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, carriage handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is concave structure, two ends, left and right at bearer carrier 26 respectively connect a rotation quarter bend 23 by bearing pin 24, the front portion of rotation quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is concave structure, a side is provided with carriage handle 27 in the centre of bearer carrier 26, opposite side at bearer carrier 26 is provided with footstock 28, respectively be provided with a spacing voussoir 29 at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 two of bearer carrier 26 bracket handles 27,
Described tooth form instrument is comprised of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend and is fixedly connected with tooth form seat 30;
described general undercarriage arrangement is by general left plate 6, general right plate 7, general gusset 9, common bottom plate 8, limiting plate 10 and limited block 11 form, general left plate 6 is connected with 7 one-tenth 90 ° of general right plates, general right plate 7 is connected into 130 ° of connections with common bottom plate, general right plate 7 and common bottom plate 8 connect into overall structure by general gusset 9, offer three road grooves on general left plate 6, general left plate 6 belows offer two holes, the rectangular structure of limiting plate 10, there is groove one side middle part, aperture is arranged at the opposite side top, the rectangular structure of limited block 11, one of them side is the inclined-plane, the another side is porose.
Using method: adopt bracket system and general undercarriage arrangement to change carrying roller, general undercarriage arrangement is positioned over the horizontal angle steel of belt feeder frame, suitably adjust the position, limiting plate is penetrated in the suitable stopper slot of the general left plate of general undercarriage arrangement by below angle steel, by above device, limited block being penetrated in the groove of limiting plate.
Embodiment 3
as Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Figure 11, a kind of Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system, tooth form instrument and general undercarriage arrangement, described bracket system is by expansion link 21, nut 22, rotation quarter bend 23, bearing pin 24, pin-and-hole 25, bearer carrier 26, carriage handle 27, footstock 28 and spacing voussoir 29 form, bearer carrier 26 is concave structure, two ends, left and right at bearer carrier 26 respectively connect a rotation quarter bend 23 by bearing pin 24, the front portion of rotation quarter bend 23 is connected with expansion link 21 by nut 22, expansion link 21 is concave structure, a side is provided with carriage handle 27 in the centre of bearer carrier 26, opposite side at bearer carrier 26 is provided with footstock 28, respectively be provided with a spacing voussoir 29 at the both ends of bearer carrier 26, and respectively establish three pin-and-holes 25 two of bearer carrier 26 bracket handles 27,
Described tooth form instrument is comprised of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend and is fixedly connected with tooth form seat 30;
described vertical undercarriage arrangement is by left support seat 12, fixing little quarter bend 13, large quarter bend 14, base 15, handle 16, wing nut 17, pad 18, movable little quarter bend 19 and right support seat 20 form, left support seat 12 and be connected 13 one-tenth 135 ° of angles connections of little quarter bend, the right side of fixing little quarter bend 13 is inserted in large quarter bend 14 and is fixedly connected with large quarter bend 14, base 15 is located at the top of large quarter bend 14, there is fixed handle 16 at the middle part, front side of large quarter bend 14, be fixed with pad 18 near the right, front side of large quarter bend 14, be provided with wing nut 17 at pad 18 and large quarter bend 14 antethecas, right support seat 20 is fixedly connected with 19 one-tenth 135 ° of movable little quarter bends, movable little quarter bend 19 can insert in large quarter bend 14, wing nut 17 is tightened the position of the little quarter bend 19 of rear restraint.
Using method:
Use bracket system and vertical undercarriage arrangement, vertical undercarriage arrangement wing nut is unclamped; The little quarter bend of adjustment activity is positioned over vertical undercarriage arrangement on the sole bar angle of belt conveyer; Tighten wing nut; Jack is positioned over vertical undercarriage arrangement base, adjusts the jack screw rod height; Bracket system is positioned on jack; Buttress handle, handle jack, belt is held up; Prop up on frame with tooth form instrument tooth form, turning tool more renews carrying roller with idler removal.
Claims (1)
1. Multifunctional belt conveyer replacing device for carrier roller, comprise bracket system and tooth form instrument, it is characterized in that also comprising undercarriage arrangement, general undercarriage arrangement and vertical in undercarriage arrangement, described bracket system is by expansion link (21), nut (22), rotation quarter bend (23), bearing pin (24), pin-and-hole (25), bearer carrier (26), carriage handle (27), footstock (28) and spacing voussoir (29) form, bearer carrier (26) is concave structure, two ends, left and right at bearer carrier (26) respectively connect a rotation quarter bend (23) by bearing pin (24), the front portion of rotation quarter bend (23) is connected with expansion link (21) by nut (22), expansion link (21) is concave structure, a side is provided with carriage handle (27) in the centre of bearer carrier (26), opposite side at bearer carrier (26) is provided with footstock (28), respectively be provided with a spacing voussoir (29) at the both ends of bearer carrier (26), and respectively establish three pin-and-holes (25) two of bearer carrier (26) bracket handle (27),
Described tooth form instrument is comprised of tooth form seat 30, tooth form 31, quarter bend handle 32, and tooth form 31 is fixedly connected with tooth form seat 30, and handle 32 is quarter bend and is fixedly connected with tooth form seat 30;
Be flexibly connected between described undercarriage arrangement, general undercarriage arrangement, vertical undercarriage arrangement, bracket system and tooth form instrument, wherein said undercarriage arrangement is comprised of tailgate (1), left plate (2), right plate (3), gusset (4) and base plate (5), tailgate (1) is connected with left plate (2), left plate (2) is connected 3 with right plate) 90 ° of connections of one-tenth, right plate (3) is connected 5 with base plate) become 130 ° of connections, and right plate (3) and base plate (5) connect into overall structure by gusset (4);
described general undercarriage arrangement is by general left plate (6), general right plate (7), general gusset (9), common bottom plate (8), limiting plate (10) and limited block (11) form, general left plate (6) becomes 90 ° with general right plate (7) and is connected, general right plate (7) is connected 8 with common bottom plate) 130 ° of connections of one-tenth, general right plate (7) and common bottom plate (8) connect into overall structure by general gusset (9), offer three road grooves on general left plate (6), general left plate (6) below offers two holes, limiting plate (10) is structure at right angles, there is groove one side middle part, aperture is arranged at the opposite side top, limited block (11) is structure at right angles, one of them side is the inclined-plane, the another side is porose,
described vertical undercarriage arrangement is by left support seat (12), fixing little quarter bend (13), large quarter bend (14), base (15), handle (16), wing nut (17), pad (18), movable little quarter bend (19) and right support seat (20) form, left support seat (12) and be connected 135 ° of angles connections of little quarter bend (13) one-tenth, the right side of fixing little quarter bend (13) is inserted in large quarter bend (14) and is fixedly connected with large quarter bend (14), base (15) is located at the top of large quarter bend (14), there is fixed handle (16) at the middle part, front side of large quarter bend (14), be fixed with pad (18) near the right, front side of large quarter bend (14), be provided with wing nut (17) at pad (18) and large quarter bend (14) antetheca, right support seat (20) becomes 135 ° to be fixedly connected with movable little quarter bend (19), movable little quarter bend (19) can insert in large quarter bend (14), wing nut (17) is tightened the position of the little quarter bend of rear restraint (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310062190.5A CN103143909B (en) | 2013-02-27 | 2013-02-27 | Multifunctional belt conveyor roller replacement device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310062190.5A CN103143909B (en) | 2013-02-27 | 2013-02-27 | Multifunctional belt conveyor roller replacement device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103143909A true CN103143909A (en) | 2013-06-12 |
| CN103143909B CN103143909B (en) | 2015-04-01 |
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ID=48542373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310062190.5A Active CN103143909B (en) | 2013-02-27 | 2013-02-27 | Multifunctional belt conveyor roller replacement device |
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| Country | Link |
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| CN (1) | CN103143909B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637626A (en) * | 2018-05-16 | 2018-10-12 | 五冶集团上海有限公司 | A kind of method and its application for replacing coke oven turnover panel |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000229716A (en) * | 1999-02-09 | 2000-08-22 | Nisshin Steel Co Ltd | Belt lifting jig in belt conveyor |
| CN2877976Y (en) * | 2005-08-26 | 2007-03-14 | 孟国营 | Helix lifting type transportation adhesive tape supporting roller exchanging device |
| CN2905348Y (en) * | 2006-04-27 | 2007-05-30 | 刘建 | Portable hydraulic roller replacing machine |
| CN201960334U (en) * | 2010-12-15 | 2011-09-07 | 中国神华能源股份有限公司 | Carrier roller replacing tool |
| CN203236185U (en) * | 2013-02-27 | 2013-10-16 | 山西华煤智科机电设备有限公司 | Multifunctional belt conveyor supporting roller replacing device |
-
2013
- 2013-02-27 CN CN201310062190.5A patent/CN103143909B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000229716A (en) * | 1999-02-09 | 2000-08-22 | Nisshin Steel Co Ltd | Belt lifting jig in belt conveyor |
| CN2877976Y (en) * | 2005-08-26 | 2007-03-14 | 孟国营 | Helix lifting type transportation adhesive tape supporting roller exchanging device |
| CN2905348Y (en) * | 2006-04-27 | 2007-05-30 | 刘建 | Portable hydraulic roller replacing machine |
| CN201960334U (en) * | 2010-12-15 | 2011-09-07 | 中国神华能源股份有限公司 | Carrier roller replacing tool |
| CN203236185U (en) * | 2013-02-27 | 2013-10-16 | 山西华煤智科机电设备有限公司 | Multifunctional belt conveyor supporting roller replacing device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637626A (en) * | 2018-05-16 | 2018-10-12 | 五冶集团上海有限公司 | A kind of method and its application for replacing coke oven turnover panel |
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| Publication number | Publication date |
|---|---|
| CN103143909B (en) | 2015-04-01 |
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