CN103143603A - Car corrugated sheet processing device - Google Patents
Car corrugated sheet processing device Download PDFInfo
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- CN103143603A CN103143603A CN2013100675214A CN201310067521A CN103143603A CN 103143603 A CN103143603 A CN 103143603A CN 2013100675214 A CN2013100675214 A CN 2013100675214A CN 201310067521 A CN201310067521 A CN 201310067521A CN 103143603 A CN103143603 A CN 103143603A
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- corrugated plate
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Abstract
The invention discloses a car corrugated sheet processing device, which comprises a first fixing and forming plate, a forming punch head, a second fixing and forming plate, a forming block and a shaping block, wherein the outer circumference diameter of the forming punch head is smaller than the theoretical diameter of a corresponding hole of a processed car corrugated sheet; the height of the forming block is greater than the theoretical height of a corresponding structure of the processed car corrugated sheet; the outer circumference diameter of the shaping block is greater than the theoretical diameter of the corresponding structure of the processed car corrugated sheet; and the height of the shaping block is greater than the theoretical height of the corresponding structure of the processed car corrugated sheet. According to the car corrugated sheet processing device, the actual sizes of the forming punch head, the forming block and the shaping block are controlled and adjusted to be different from the theoretical size of the processed car corrugated sheet, so that the size error caused in the processing process can be counteracted and the processed car corrugated sheet suitable for a four-cylinder engine can be guaranteed to meet the precision requirement of the size tolerance.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of auto parts and components, especially relate to a kind of precise processing device of automobile corrugated plate.
Background technology
In automobile industry, it is that corrugated plate seals cylinder or oil cylinder that the port of cylinder or oil cylinder has steel plate washer, the size of corrugated plate and shape precision are very large on the sealing effectiveness impact of cylinder or oil cylinder, and then affect the efficiency of combustion of cylinder or oil cylinder, and the processing of corrugated plate seems extremely important.The processing of corrugated plate is generally to use mould, common mould can be competent at for the corrugated plate pad of applicable two cylinders of processing, but the porous large scale corrugated plate more than applicable two cylinders of processing is such as the corrugated plate of applicable four cylinders is competent with regard to being difficult to, and the corrugated plate that processes is difficult to meet the accurate requirement of size and shape.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of automobile corrugated plate processing unit (plant), this device reaches the purpose of controlled working size by the actual size of controlling wherein forming punching head, forming blocks and dressing stick, can guarantee that the automobile corrugated plate of four cylinders processed meets the requirement of dimensional tolerance.
for solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of automobile corrugated plate processing unit (plant) is provided, it comprises that first is fixed into template, forming punching head, second is fixed into template, forming blocks and dressing stick, described first is fixed into template is positioned at the described second top that is fixed into template, described forming punching head is positioned at described first and is fixed into template, described forming blocks and dressing stick all are positioned at described second and are fixed into template, and described forming blocks and dressing stick horizontal Tile are arranged, described forming blocks be positioned at described forming punching head under with described forming punching head coupling, the excircle diameter of described forming punching head is less than the theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number of described forming blocks is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter of described dressing stick is greater than the theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, the height number of described dressing stick is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate.
In a preferred embodiment of the present invention, the excircle diameter of described forming punching head is than the little 0.2mm of theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number of described forming blocks is than large 0.35 mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter of described dressing stick is than large 0.59 mm of theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, and the height number of described dressing stick is than the large 0.2mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate.
In a preferred embodiment of the present invention, the described first top that is fixed into template also is provided with the first backing plate, and the described second below that is fixed into template also is provided with the second backing plate, and described forming blocks and dressing stick are positioned on described the second backing plate simultaneously.
The present invention adjusts the actual size of wherein forming punching head, forming blocks and dressing stick by control, the theory that makes the actual size of forming punching head, forming blocks and dressing stick be different from processed automobile corrugated plate requires size, offset the scale error that produces in process, reach the purpose of controlled working size, can guarantee that the automobile corrugated plate that is applicable to four cylinders of processing meets the accurate requirement of dimensional tolerance.
Description of drawings
Fig. 1 is the structural representation of the automobile corrugated plate that stacks of a pair of minute surface that the present invention processes;
Fig. 2 is the A-A section enlarged diagram of the automobile corrugated plate that stacks of a pair of minute surface that the present invention processes;
Fig. 3 is the structural representation of automobile corrugated plate processing unit (plant) of the present invention;
Fig. 4 is the size marking schematic diagram of forming punching head and forming blocks in automobile corrugated plate processing unit (plant) of the present invention;
Fig. 5 is the size marking schematic diagram of dressing stick in automobile corrugated plate processing unit (plant) of the present invention;
In figure, the mark of each parts is as follows: 101, the first through hole, the 102, second through hole, 103, third through-hole, 104, boss outer rim platform, 105, boss, 106, base plate, the 1, first backing plate, 2, first be fixed into template, 3, forming punching head, 4, second is fixed into template, the 5, second backing plate, 6, forming blocks, 7, dressing stick.
The specific embodiment
The present invention will be described in detail below in conjunction with accompanying drawing and concrete preferred embodiment, so that advantages and features of the invention can be easier to be understood by those skilled in the art, these embodiment are only illustrative purposes, are not intended to scope of the present invention is limited.
Please Fig. 1 and Fig. 2, the automobile corrugated plate of the present invention's processing is the thin-walled corrugated plate of four cylinders, this corrugated plate comprises base plate 106, the two ends of base plate 106 are respectively arranged with one first through hole 101, the middle part of this base plate 106 has been arranged side by side four the second through holes 102, be provided with a third through-hole 103 between every two the second through holes 102, in each second through hole 102 and base plate 106 connections, the boss 105 that is the outwardly circumference in inclination angle is arranged, the top of each boss 105 forms the boss outer rim platform 104 of circumference around the second through hole 102.
All there is higher size tolerance requirements on the second through hole 102 plane on the diameter of bore at boss outer rim platform 104 places and boss outer rim platform 104 to the height H of base plate 106 lower planes, preferably, the second through hole 102 is ¢ 42+0.5-0 at the diameter of bore at boss outer rim platform 104 places, on boss outer rim platform 104, the plane is 0.75+0.05-0.05 to the height H of base plate 106 lower planes, and dimensional units is millimeter.
see also Fig. 3 to Fig. 5, automobile corrugated plate processing unit (plant) of the present invention comprises that first is fixed into template 2, forming punching head 3, second is fixed into template 4, forming blocks 6 and dressing stick 7, described first is fixed into template 2 is positioned at the described second top that is fixed into template 4, described forming punching head 3 is positioned at described first and is fixed into template 2, described forming blocks 6 and dressing stick 7 all are positioned at described second and are fixed into template 4, and described forming blocks 6 is arranged with dressing stick 7 horizontal Tiles, described forming blocks 7 be positioned at described forming punching head 3 under with described forming punching head 3 couplings, the excircle diameter of described forming punching head 3 is less than the theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number of described forming blocks 6 is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter of described dressing stick 7 is greater than the theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, the height number of described dressing stick is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate.
Preferably, the excircle diameter D1 of described forming punching head 3 is than the little 0.2mm of theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number H1 of described forming blocks 6 is than large 0.35 mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter D2 of described dressing stick 7 is than large 0.59 mm of theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, and the height number H2 of described dressing stick is than the large 0.2mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate.
Preferably, the described first top that is fixed into template 2 also is provided with the first backing plate 1, and the described second below that is fixed into template 4 also is provided with the second backing plate 5, and described forming blocks 6 and dressing stick 7 are positioned on described the second backing plate 5 simultaneously.
Further, during automobile corrugated plate processing unit (plant) work of the present invention, processed raw material plate is placed on first and is fixed on template 2, processed raw material plate is also on forming blocks 6 simultaneously, forming punching head 3 declines are carried out die-cut to raw material plate, coordinate forming blocks 6 to complete the processing of the second through hole 102, boss 105 and boss outer rim platform 104.Then forming punching head 3 and first is fixed into template 2 and lifts, station of raw material plate reach, making just, finished the second through hole 102 moves on dressing stick 7, first is fixed into template 2 moves down and coordinates 7 pairs of base plates 106 of dressing stick, boss 105 and boss outer rim platform 104 to carry out the processing of shaping further, makes part to be processed more near size tolerance requirements.At last part to be processed is carried out the part that blanking makes it to become an independent completion.
be different from prior art, forming punching head 3 due to automobile corrugated plate processing unit (plant) of the present invention, the actual size of forming blocks 6 and dressing stick 7 requires to compare all to process with theoretical size, make forming punching head 3, a certain amount of difference is arranged between the actual size of forming blocks 6 and dressing stick 7 and theoretical size, this difference is processed can revise the scale error that part to be processed produces because of distortion in process, can guarantee that part to be processed just meets the requirement of dimensional tolerance after processing, realization has the qualified processing of the large-sized automobile corrugated plate of the porous of precise measure requirement.
The above is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.
Claims (3)
1. automobile corrugated plate processing unit (plant), it is characterized in that, comprise that first is fixed into template, forming punching head, second is fixed into template, forming blocks and dressing stick, described first is fixed into template is positioned at the described second top that is fixed into template, described forming punching head is positioned at described first and is fixed into template, described forming blocks and dressing stick all are positioned at described second and are fixed into template, and described forming blocks and dressing stick horizontal Tile are arranged, described forming blocks be positioned at described forming punching head under with described forming punching head coupling, the excircle diameter of described forming punching head is less than the theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number of described forming blocks is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter of described dressing stick is greater than the theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, the height number of described dressing stick is greater than the theoretical level numerical value of the counter structure of processed automobile corrugated plate.
2. automobile corrugated plate processing unit (plant) according to claim 1, it is characterized in that, the excircle diameter of described forming punching head is than the little 0.2mm of theoretical diameter numerical value of the corresponding aperture of processed automobile corrugated plate, the height number of described forming blocks is than large 0.35 mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate, the excircle diameter of described dressing stick is than large 0.59 mm of theoretical diameter numerical value of the counter structure of processed automobile corrugated plate, and the height number of described dressing stick is than the large 0.2mm of theoretical level numerical value of the counter structure of processed automobile corrugated plate.
3. automobile corrugated plate processing unit (plant) according to claim 1, it is characterized in that, the described first top that is fixed into template also is provided with the first backing plate, and the described second below that is fixed into template also is provided with the second backing plate, and described forming blocks and dressing stick are positioned on described the second backing plate simultaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013100675214A CN103143603A (en) | 2013-03-04 | 2013-03-04 | Car corrugated sheet processing device |
Applications Claiming Priority (1)
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CN2013100675214A CN103143603A (en) | 2013-03-04 | 2013-03-04 | Car corrugated sheet processing device |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0676279A1 (en) * | 1993-05-06 | 1995-10-11 | KABUSHIKIKAISHA KET & KET | Press forwardly feed die of metallic gasket |
JP2000135525A (en) * | 1998-10-28 | 2000-05-16 | Nippon Reinz Co Ltd | Metallic gasket bead molding die |
CN201552246U (en) * | 2009-11-27 | 2010-08-18 | 烟台石川密封垫板有限公司 | Edge turning and wave compression die for engine metal lamination cylinder seal gasket |
CN201988624U (en) * | 2010-12-10 | 2011-09-28 | 宁波市光亚汽车配件有限公司 | Metal cylinder gasket creasing mould |
CN102814400A (en) * | 2012-08-03 | 2012-12-12 | 昆山荣腾模具部品制造有限公司 | Corrugation pressing mold of cylinder gasket |
CN203184383U (en) * | 2013-03-04 | 2013-09-11 | 江苏泽恩汽机车部品制造有限公司 | Automobile corrugated sheet machining device |
-
2013
- 2013-03-04 CN CN2013100675214A patent/CN103143603A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0676279A1 (en) * | 1993-05-06 | 1995-10-11 | KABUSHIKIKAISHA KET & KET | Press forwardly feed die of metallic gasket |
JP2000135525A (en) * | 1998-10-28 | 2000-05-16 | Nippon Reinz Co Ltd | Metallic gasket bead molding die |
CN201552246U (en) * | 2009-11-27 | 2010-08-18 | 烟台石川密封垫板有限公司 | Edge turning and wave compression die for engine metal lamination cylinder seal gasket |
CN201988624U (en) * | 2010-12-10 | 2011-09-28 | 宁波市光亚汽车配件有限公司 | Metal cylinder gasket creasing mould |
CN102814400A (en) * | 2012-08-03 | 2012-12-12 | 昆山荣腾模具部品制造有限公司 | Corrugation pressing mold of cylinder gasket |
CN203184383U (en) * | 2013-03-04 | 2013-09-11 | 江苏泽恩汽机车部品制造有限公司 | Automobile corrugated sheet machining device |
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Application publication date: 20130612 |