CN103140618A - Continuous drying and steaming device, and textile printing system using same - Google Patents
Continuous drying and steaming device, and textile printing system using same Download PDFInfo
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- CN103140618A CN103140618A CN2010800693787A CN201080069378A CN103140618A CN 103140618 A CN103140618 A CN 103140618A CN 2010800693787 A CN2010800693787 A CN 2010800693787A CN 201080069378 A CN201080069378 A CN 201080069378A CN 103140618 A CN103140618 A CN 103140618A
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- 238000001035 drying Methods 0.000 title claims abstract description 106
- 238000007639 printing Methods 0.000 title claims abstract description 90
- 239000004753 textile Substances 0.000 title abstract 7
- 238000010025 steaming Methods 0.000 title abstract 5
- 239000003054 catalyst Substances 0.000 claims abstract description 102
- 238000000034 method Methods 0.000 claims abstract description 65
- 239000007789 gas Substances 0.000 claims abstract description 64
- 238000002485 combustion reaction Methods 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 161
- 238000004043 dyeing Methods 0.000 claims description 69
- 239000000975 dye Substances 0.000 claims description 66
- 239000007921 spray Substances 0.000 claims description 29
- 239000002737 fuel gas Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000003595 mist Substances 0.000 claims description 7
- 239000003570 air Substances 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000007084 catalytic combustion reaction Methods 0.000 abstract 3
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000012495 reaction gas Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000004150 EU approved colour Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0022—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using convection means, e.g. by using a fan for blowing or sucking air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/02—Heating arrangements using combustion heating
- F26B23/022—Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure
- F26B23/024—Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure by means of catalytic oxidation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
- F26B3/305—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements the infrared radiation being generated by combustion or combustion gases
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Toxicology (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Sustainable Development (AREA)
- Coloring (AREA)
Abstract
The present invention relates to a drying and steaming device and a system for printing textiles using a catalytic combustion burner prepared with a mat-shaped combustion catalyst capable of controlling a load, and a textile drying and steaming method and a textile printing method using the same. The drying and steaming device of the present invention in which dye-printed textiles are continuously dried and steamed, comprises: 1) a mat-shaped catalytic combustion burner distanced from textiles by a predetermined interval; and 2) a gas supply line for supplying a reaction gas to the mat-shaped catalytic combustion burner. The efficiency of the total process and of energy consumption was improved by supplying heat necessary for drying dye-printed textiles and continuously supplying high temperature vapor necessary for steaming by utilizing the vapor and combustion heat generated during a combustion process through said features above.
Description
Technical field
The present invention relates to be usually used in the dull and stereotyped dyeing and printing process in the dyeing processing of fiber, relate more specifically to the printing and dyeing systems, wherein, utilization can be regulated the low-temperature burning catalyst of the mat form of load, heat required in drying process is provided continuously and evaporates steam required in technique and the combustion heat, thereby the efficiency of integrated engineering is strengthened.
Background technology
After the dull and stereotyped dyeing and printing process that often uses in stock-dye processing generally passes through the preparation and pretreating process of fabric, consisted of by following technique: typography, it utilizes printing equipment that fuel is printed and dyed on fabric; Drying process, it realizes the drying of fuel; Evaporate technique, it supplies with steam, and improves the temperature of fabric, thereby dyestuff is fixed; Washing process, its dyestuff with various additives and not set is cleaned; And stentering, it is fixed, in order to remove the fold of fabric and do not produce modal change.
Dip-dye is different from the object material that will be similar to fabric and is coloured to whole same colors, even refer to that the same object material also can be coloured to shades of colour.Particularly, pass through decoration method, take suitable white slurry (thickener) as medium, manufacture colouring agents such as dyestuff, pigment, and the printing and dyeing mill base that mixes of the medicinal material such as discharging agent, resist agent and auxiliary agent, thereby print, and then the object material part is colored or decolours, and realize that dyeing, above-mentioned decoration method refer to be similar to part dyeing on the fibrous materials such as fabric, knitted fabric, carpet, cotton rope when forming decorative pattern, thereby produce decorative pattern.
In dyeing process, if in dyeing and printing device, the printing and dyeing mill base that comprises by dyestuff, realize printing and dyeing on fabric, after at first above-mentioned fabrics being carried out drying, be placed within a certain period of time saturated vapor or superheated steam, thereby soak into and be diffused into the inside of fabric, thereby can realize complex salt.At this moment, the temperature of keeping fabric under the steam state is called as evaporates operation, and uses saturated vapor or superheated steam according to the state of fabric.
Realize evaporating when the general rapid steamer that uses saturated vapor maintains 100 ℃ of-110 ℃ of scopes with internal temperature, utilize superheater to produce high-temperature water vapor and use with the superheated steam mode of evaporating of the high-temperature vapor of 160 ℃ of-200 ℃ of scopes.Above-mentioned superheated steam mode is short for the set time of fiber, even and significantly also can operate smoothly in situation,, expand because the moisture fiber produces with the fabric instant heating time by superheated steam, thereby be easy to the set of dyestuff.
Utilize in existing stock-dye or dyeing and printing process technique of evaporating technique as above, as shown in Figure 1, usually by preparation, preliminary treatment, printing and dyeing, drying, evaporate, washing, tentering form.In other words, if through preparation and the fabric of pretreating process on realize the printing and dyeing of dyestuff, so that technique moves, state in realization fabric drying and cooling after, move to and evaporate technique, thereby realize the dyeing of dyestuff under the water vapor atmosphere of the temperature that is fit to fabric property.After this, if dyestuff is dyeed, realize being used for removal as the washing of the slurry of dyeing medium with for the tentering of keeping fabric shape.
But, in being similar to above-mentioned existing technique, use hot blast in drying process, as shown in Figure 4, after the fabric by convection current was carried out drying, the fabric of above-mentioned drying flowed into rapid steamer again, thereby realize the dyeing of dyestuff under water vapor conditions, therefore need the technique of two steps.So need the technique through heating and cooling between technique, and not only need a lot of energy and time thus, also need for manpower mobile between technique.
In addition, shortcoming is, because of printing and dyeing, dry, evaporate the handover between each technique, the temperature deviation of COTTON FABRIC can increase, and the speed of each technique differs from one another, and is not easy to the effective connection between technique.
In addition, so-called low temperature catalyst combustion refers to, in the solid catalyst layer of activity, the fuel of lower temperature or low concentration is carried out oxidation or heating under aphlogistic state, and in combustion process, the discharge of oxynitrides is low, and efficiency of combustion is high, and catalytic substance is put into the high ceramic industry material of radiancy, thereby finally can obtain the high thermal absorptivity of emitting by far infrared, and then use and be various forms.
In invention, low temperature catalyst as above is applicable to general dyeing and printing process, thereby provide continuously drying process required heat in the device of one and technique, and evaporate steam required in technique and the combustion heat, thereby not only can improve the efficient of integrated artistic and energy resource consumption, and develop the system that the drying that can carry out Load Regulation is evaporated device and utilized it.
Summary of the invention
The object of the invention is to, be provided for utilizing the drying that the printing and dyeing of the fabric of low temperature catalyst are processed to evaporate Apparatus and system, evaporate method and dyeing method with the drying of the fabric that utilizes it, wherein, provide continuously drying process required heat in the device of one and technique, and evaporate steam required in technique and the combustion heat, thereby improve the efficient of integrated artistic and energy resource consumption.
For reaching purpose as above, the present invention, is provided for the fabric drying of processing of printing and dyeing is evaporated device to the dry of the fabric that is printed with dyestuff and the device that evaporates as continuous realization, and it comprises: 1) body of heater, and it possesses the inner space; 2) gas supply pipe, it is to above-mentioned body of heater internal feed gas; 3) spray air caps, its gas that is used for the above-mentioned gas supply pipe is supplied with is to above-mentioned body of heater internal spray; 4) catalyst layer, it is made of low temperature catalyst layer and stock, and be positioned at fabric position separated by a distance on, in order to the fabric that is printed with dyestuff is carried out drying and evaporates, wherein, the gas that the low temperature catalyst layer is used for above-mentioned spray air caps is sprayed burns under aphlogistic state, and stock is used for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is used for above-mentioned catalyst layer is heated; And 6) thermocouple, it is used for measuring the temperature of above-mentioned catalyst layer.
In addition, for reaching purpose as above, the present invention is as utilizing above-mentioned drying evaporate the dry of device and evaporate method, the method that the fabric that is printed with dyestuff is carried out drying and evaporates is provided, it comprises the steps: 1) spread before the printed printing ink of above-mentioned fabrics is fixing for preventing, utilize the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer to carry out drying to the fabric that is printed with dyestuff; And 2) utilize and to be supplied to by above-mentioned gas supply pipe and spray air caps the high-temperature water vapor that produces when gas in above-mentioned body of heater and above-mentioned low-temperature burning catalyst carry out combustion reaction, the fabric that is printed with above-mentioned dyestuff is evaporated.
At this moment, above-mentioned catalyst layer is the mat form, and the gas that the above-mentioned gas supply pipe is supplied with can be the mist of fuel gas and air or fuel gas and oxygen, preferably, above-mentioned spray air caps homogeneous in above-mentioned body of heater forms, so that gas can spray equably to above-mentioned catalyst layer.
In addition, regulate the spacing between fabric and mat catalyst combustion stove, thereby regulate the rate of drying of fabric, and according to providing to the variation of the flow of the gas of above-mentioned catalyst layer, can regulate the rate of drying of device load and fabric.
In addition, for reaching purpose as above, the invention provides a kind of printing and dyeing system of fabric, it comprises: 1) printing equipment, and it is used for dyestuff is printed on fabric panel; 2) drying is evaporated device, itself and fabric are separated by a distance, in order to can realize continuously processing that dyestuff printed in above-mentioned dyeing and printing device is carried out drying and evaporates, and possesses the catalyst layer that is consisted of by low temperature catalyst and stock, thereby fuel gas burns in above-mentioned catalyst layer, and then supplies with heat and steam to fabric.3) decontaminating apparatus, it evaporates in device loose dyestuff with above-mentioned drying cleans; And 4) tenter device, its form to fabric is fixed.
In addition, for reaching purpose as above, the present invention provides the dyeing method of fabric as the dyeing method of fabric printing system, and it comprises the steps: 1) dyestuff is printed on the above-mentioned fabrics fabric in above-mentioned printing equipment; The fabric that 2) will be printed with above-mentioned dyestuff carries out continuously drying and evaporates in above-mentioned drying is evaporated device; 3) above-mentioned drying and the fabric that evaporates are cleaned; And 4) form of the above-mentioned fabric of cleaning is fixed.
Herein, above-mentioned drying and evaporate step and comprise: 1) spread before the printing ink that is printed in above-mentioned fabrics is fixing for preventing, utilize the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer, the fabric that is printed with dyestuff is carried out drying; And 2) high-temperature water vapor that produces when the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer by reacting gas the fabric of above-mentioned dyestuff printing is evaporated, and the dyestuff printing of above-mentioned printing equipment can be realized by digital form.
In addition, for reaching purpose as above, the present invention to dyestuff printing, the drying of fabric and the device that evaporates, provides a kind of printing and dyeing integrated apparatus of fabric as continuous realization, it comprises: 1) printing machine, and it is printed and dyed with digital form dyestuff on fabric; And 2) dry rapid steamer, it will carry out drying and evaporate continuously by the fabric of above-mentioned printing machine.
Herein, as mentioned above, above-mentioned dry rapid steamer can evaporate device by the drying of processing for fabric is printed and dyed and consist of, and it comprises: 1) body of heater, and it possesses the inner space; 2) gas supply pipe, it is to above-mentioned body of heater internal feed gas; 3) spray air caps, its gas that is used for the above-mentioned gas supply pipe is supplied with is to above-mentioned body of heater internal spray; 4) catalyst layer, it is made of low temperature catalyst layer and stock, and be positioned at fabric position separated by a distance on, in order to the fabric that is printed with dyestuff is carried out drying and evaporates, wherein, the gas that the low temperature catalyst layer is used for above-mentioned spray air caps is sprayed burns under aphlogistic state, and stock is used for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is used for above-mentioned catalyst layer is heated; And 6) thermocouple, it is used for measuring the temperature of above-mentioned catalyst layer.
Drying of the present invention is evaporated in Apparatus and system, but the low-temperature burning catalyst of Load Regulation is applicable to dyeing and printing process, thereby provide continuously drying process required heat in the device of one and technique, and evaporate steam required in technique and the combustion heat, thereby improve the efficient of integrated artistic and energy resource consumption.
In addition, above-mentioned drying is evaporated device is combined with the printing machine of digital form, thereby the speed according to the fabric that passes through printing machine, and then the adjusting drying is evaporated speed, and can keep the screen of certain fabric, and because of continuous processing as above, minimize thereby will transfer the temperature deviation that COTTON FABRIC produces, and can greatly reduce required space and time.
Description of drawings
Fig. 1 is the artwork that has the dyeing and printing process system now.
Fig. 2 is the artwork of dyeing and printing process of the present invention system.
Fig. 3 is the concept map that drying of the present invention is evaporated device.
Fig. 4 and Fig. 5 are the dry concept maps that utilizes respectively the fabric of convection current and radiation.
Fig. 6 means the chart according to the thermal absorptivity of wavelength and temperature.
The specific embodiment
The drying of utilizing mat catalyst combustion stove according to the present invention is evaporated Apparatus and system and is utilized the drying of its fabric to evaporate method and dyeing method with reference to being elaborated with figure below.
As shown in Fig. 3 concept map, the drying of utilizing mat catalyst combustion stove of the present invention is evaporated device and is realized continuously carry out dry of the fabric that is printed with dyestuff in integrated device and evaporate, and it comprises: 1) body of heater, and it possesses the inner space; 2) gas supply pipe, it is to above-mentioned body of heater internal feed gas; 3) spray air caps, its gas that is used for the above-mentioned gas supply pipe is supplied with is to above-mentioned body of heater internal spray; 4) catalyst layer, it is made of low temperature catalyst layer and stock, and be positioned at fabric position separated by a distance on, in order to the fabric that is printed with dyestuff is carried out drying and evaporates, wherein, the gas that the low temperature catalyst layer is used for above-mentioned spray air caps is sprayed burns under aphlogistic state, and stock is used for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is used for above-mentioned catalyst layer is heated; And 6) thermocouple, it is used for measuring the temperature of above-mentioned catalyst layer.
In addition, utilize its drying to evaporate method, comprise the steps: 1) spread before the printing ink that above-mentioned fabrics is printed and dyed is fixing for preventing, utilize the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer, thereby the fabric that will be printed with dyestuff carries out drying; And 2) utilize and to be supplied to by above-mentioned gas supply pipe and spray air caps the high-temperature water vapor that produces when gas in above-mentioned body of heater and above-mentioned low-temperature burning catalyst carry out combustion reaction, the fabric that is printed with above-mentioned dyestuff is evaporated.
In addition, utilize the printing and dyeing system that the drying of the invention described above is evaporated the fabric of device to comprise: 1) printing equipment, it is printed in dyestuff on fabric panel; 2) drying is evaporated device, itself and fabric are separated by a distance, so that the processing that continuous realization is carried out drying and evaporated dyestuff printed in above-mentioned printing equipment, and possesses the catalyst layer that is consisted of by low temperature catalyst and stock, thereby in above-mentioned catalyst layer, dye-gas is burnt, and then can supply with heat and steam to fabric; 3) decontaminating apparatus, it evaporates above-mentioned drying, and in device, the dyestuff of set is not clean; And 4) tenter device, its form with fabric is fixed.
At this moment, utilize the dyeing method of above-mentioned printing and dyeing system, comprise the following steps: 1) dyestuff is printed on the above-mentioned fabrics fabric in above-mentioned dyeing and printing device; The fabric that 2) will be printed with above-mentioned dyestuff carries out continuously drying and evaporates in above-mentioned drying is evaporated device; 3) above-mentioned drying and the fabric that evaporates are cleaned; And 4) form with the above-mentioned fabric of cleaning is fixed, and above-mentioned drying and evaporate step and again consisted of by following steps: 1) spread before the printing ink that prints on above-mentioned fabrics is fixing for preventing, the radiant heat transfer of the far infrared that utilization is emitted by above-mentioned catalyst layer, thus the fabric that will be printed with dyestuff carries out drying; And 2) by reacting gas at the high-temperature water vapor that the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer produces simultaneously, the fabric that is printed with above-mentioned dyestuff is evaporated.
As seen in above-mentioned formation in the present invention, in dyeing and printing device after realizing printing on fabric, utilize the catalyst combustion technology to come to realize the system (Fig. 2) that simply prints and dyes than existing printing and dyeing systems (Fig. 1), so that the drying of fabric realizes in a technique with evaporating in order.
In other words, in the present invention, in dry run, the radiant heat transfer of the far infrared that utilization is emitted by above-mentioned catalyst layer, thereby can carry out rapid draing, in the process of evaporating, steam and the reaction heat that can use the hydrocarbon dye-gas of city gas or family expenses LP etc. to produce in above-mentioned catalyst layer surface combustion.
In addition, catalyst combustion is incendivity at low temperatures not only, and by can carry out the adjacency heating without flame, thereby can reach the higher thermal efficiency, and the combustible concentration scope is wide, thus can carry out according to reacting gas various applicable.In addition, but safe combustion to 800 ℃, thus the generation of nitrogen oxide gas can be minimized.
Fig. 4 and Fig. 5 are the dry concept maps that utilizes respectively the fabric of convection current and radiation, when being used for existing hot air convection dry, with only compare in coated body surface heat conduction, the radiation of the far infrared that utilization of the present invention is emitted by above-mentioned catalyst layer realizes the drying of fabric, even therefore also can transfer heat to the inside that is heated object under lower temperature, thereby can realize fast and effectively dry.Abovely also can see in the graph results of Fig. 6, in the situation that utilize the burning catalyst, even relative low temperature, as seen the absorptivity of far infrared is also the highest.
At this moment, above-mentioned catalyst layer is the mat form, is to evaporate optimally for the drying of fabric, and the gas that the above-mentioned gas supply pipe is supplied with can use mist of fuel gas and air or fuel gas and oxygen etc.In addition, preferably, above-mentioned spray air caps homogeneous in above-mentioned body of heater forms, so that above-mentioned mist can spray equably to above-mentioned catalyst layer.
In addition, can use electric heater, in order to above-mentioned burning catalyst is preheated to catalyst reaction beginning temperature, and by the mensuration to being undertaken by the temperature of thermocouple, can regulate the temperature of above-mentioned electric heater.
Possess drying as above and evaporate device, also can carry out the situation of continuous drying with the movement that need not the place and compare, required time and manpower can be minimized.Especially in the situation that fabric is carried out digital printed, the translational speed of fabric is slow, and the large I of therefore above-mentioned drying being evaporated device consists of according to its size, and is higher thereby its utilization rate can become.
In addition, for prevent spreading before printing ink printed on fabric is colored, need to regulate rate of drying, but in the situation that use the low-temperature burning catalyst, change due to the flow of the reacting gas that is supplied to mat catalyst combustion stove, load (load) adjusting meeting is than being easier to, and therefore the adjusting of the rate of drying by Load Regulation can become easy.In addition, can regulate the spacing between above-mentioned fabrics and above-mentioned burning catalyst, thereby if parallel with above-mentioned Load Regulation, can be easier to regulate rate of drying.
In addition, be the dyeing of the fabric of drying, need heighten fabric temperature under water vapor conditions, but the catalyst combustion mode not only can be carried out the no-spark combustion reaction, and comprise steam in hydrocarbon burning gases, thereby can be easy to reach above-mentioned purpose.
At this moment, the concentration of the steam that exists in above-mentioned burning gases can utilize the kind (city gas or LPG) of fuel and mixing ratio etc. to regulate, and in the situation that utilize the pre-mixed gas of hydrocarbon gas and air, oxygen is replaced air and when using, the content of steam can maximum be increased to 66%.
In addition, the drying of preamble explanation is evaporated device is combined with digital printed device, thereby can realize continuously dyestuff printing, the drying of fabric and evaporate, in other words, the formation of the printing and dyeing integrated apparatus by fabric, maximizing printing and dyeing efficient, the printing and dyeing integrated apparatus of above-mentioned fabrics comprises: 1) printing machine, it is printed in dyestuff on fabric with digital form; With 2) dry rapid steamer, it will carry out drying and evaporate continuously by the fabric of above-mentioned printing machine.
The dry rapid steamer that uses in above-mentioned printing and dyeing integrated apparatus is identical with explanation as above, and by it is combined with the printing machine of digital form, speed according to the fabric that passes through printing machine, thereby regulate drying and evaporate speed, and can keep the screen of certain fabric, and because of continuous processing as above, the temperature deviation that produces during with the handover COTTON FABRIC minimizes, and can greatly reduce required space and time.
As above-mentioned viewed, drying of the present invention is evaporated Apparatus and system and is utilized the drying of its fabric to evaporate in method and dyeing method, by the low-temperature burning catalyst is applicable to dyeing and printing process, thereby required heat provide drying process continuously in the device of one and technique in, and evaporate steam required in technique and the combustion heat, thereby not only can improve the efficient of integrated artistic and energy resource consumption, and be combined with digital printer, thereby the efficient of whole dyeing and printing process is maximized.
The invention is not restricted to embodiment and the explanation of above-mentioned feature; and do not breaking away from the main points of the present invention of request in the claims; in this technical field that the present invention belongs to; the people who possesses general knowledge; whoso all can be implemented various distortion, and this kind distortion belongs to protection scope of the present invention.
Claims (26)
1. one kind is used for the drying that the printing and dyeing of fabric are processed is evaporated device, and to carry out dry of the fabric that is printed with dyestuff and the device that evaporates, it comprises as continuous realization:
1) body of heater, it possesses the inner space;
2) gas supply pipe, it is to above-mentioned body of heater internal feed gas;
3) spray air caps, its gas that is used for the above-mentioned gas supply pipe is supplied with is to above-mentioned body of heater internal spray;
4) catalyst layer, it is made of low-temperature burning catalyst and stock, and be positioned at fabric position separated by a distance on, in order to the fabric that is printed with dyestuff is carried out drying and evaporates, wherein, the gas that the low-temperature burning catalyst is used for above-mentioned spray air caps is sprayed burns under aphlogistic state, and stock is used for supporting above-mentioned low-temperature burning catalyst;
5) electric heater, it is used for above-mentioned catalyst layer is heated; And
6) thermocouple, it is used for measuring the temperature of above-mentioned catalyst layer.
2. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
Above-mentioned catalyst layer is the mat form.
3. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
The gas that the above-mentioned gas supply pipe is supplied with can be the mist of fuel gas and air or fuel gas and oxygen.
4. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
Above-mentioned spray air caps homogeneous in above-mentioned body of heater forms, so that gas can spray equably to above-mentioned catalyst layer.
5. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
During the heating of above-mentioned catalyst layer, the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer is realized the drying of fabric.
6. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
Spacing between above-mentioned fabrics and above-mentioned catalyst layer can be regulated.
7. the drying processed of the printing and dyeing for fabric according to claim 1 is evaporated device, it is characterized in that:
According to providing to the variation of the flow of the above-mentioned gas of above-mentioned catalyst layer, can regulate the device load.
8. one kind to the dry of the fabric that is printed with dyestuff and evaporate method, evaporate the dry of device and evaporate method as a kind of drying of utilizing, above-mentioned drying is evaporated catalyst layer, electric heater and the thermocouple that device comprises body of heater, gas supply pipe, spray air caps, is made of low-temperature burning catalyst and stock, in order to can realize continuously the drying of the fabric that is printed with dyestuff and evaporate, it comprises the steps:
1) spread before printing ink printed on above-mentioned fabrics is fixing for preventing, utilize the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer, thereby the fabric that will be printed with dyestuff carries out drying; And
2) utilize and to be supplied to by above-mentioned gas supply pipe and spray air caps the high-temperature water vapor that produces when gas in above-mentioned body of heater and above-mentioned low-temperature burning catalyst carry out combustion reaction, the fabric that is printed with above-mentioned dyestuff is evaporated.
9. the fabric that is printed with dyestuff according to claim 8 dry and evaporate method is characterized in that:
In above-mentioned drying steps, regulate the spacing between fabric and mat catalyst combustion stove, thereby regulate the rate of drying of fabric.
10. the fabric that is printed with dyestuff according to claim 8 dry and evaporate method is characterized in that:
According to providing in above-mentioned drying steps to the variation of the flow of the gas of above-mentioned catalyst layer, can regulate the rate of drying of fabric.
11. the fabric that is printed with dyestuff according to claim 8 dry and evaporate method is characterized in that:
Above-mentionedly evaporate the mist that the gas of supplying with in the stage is fuel gas and air or fuel gas and oxygen.
12. the fabric that is printed with dyestuff according to claim 8 dry and evaporate method is characterized in that:
Spray air caps homogeneous in above-mentioned body of heater forms, so as above-mentioned evaporate step in gas can spray equably to above-mentioned catalyst layer.
13. the fabric that is printed with dyestuff according to claim 8 dry and evaporate method is characterized in that:
Above-mentioned catalyst layer is the mat form.
14. the printing and dyeing system of a fabric, it comprises:
1) printing equipment, it is printed on dyestuff on fabric panel;
2) drying is evaporated device, itself and fabric are separated by a distance, in order to realize continuously the drying of dyestuff printed in above-mentioned printing equipment and the processing of evaporating, and possesses the catalyst layer that is consisted of by low-temperature burning catalyst and stock, in above-mentioned catalyst layer, fuel gas burns, thereby can supply with heat and steam to fabric;
3) decontaminating apparatus, it evaporates in device loose dyestuff with above-mentioned drying cleans; And
4) tenter device, its form with fabric is fixed.
15. the printing and dyeing system of fabric according to claim 14 is characterized in that:
The dyestuff printing of above-mentioned printing equipment can realize by digital form.
16. the dyeing method of a fabric, as the dyeing method of a kind of fabric printing system, above-mentioned fabrics printing and dyeing systems comprises: printing equipment, and it is printed on dyestuff on fabric panel; Drying is evaporated device, and itself and fabric are separated by a distance, and possess the catalyst layer that is made of low-temperature burning catalyst and stock, and gas burns in above-mentioned catalyst layer, thereby supplies with heat and steam to fabric; Decontaminating apparatus; Tenter device, and comprise the steps:
1) dyestuff is printed on the above-mentioned fabrics fabric in above-mentioned printing equipment;
2) the above-mentioned fabric that is printed with dyestuff is carried out continuously drying and evaporates in above-mentioned drying is evaporated device;
3) above-mentioned drying and the fabric that evaporates are cleaned; And
4) form of the above-mentioned fabric of cleaning is fixed.
17. the dyeing method of fabric according to claim 16 is characterized in that, above-mentioned drying and evaporate step and comprise the steps:
1) spread before the printing ink that prints on above-mentioned fabrics is fixing for preventing, utilize the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer, thereby the fabric that will be printed with dyestuff carries out drying; And
2) by reacting gas at the high-temperature water vapor that the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer produces simultaneously, the above-mentioned fabric that is printed with dyestuff is evaporated.
18. the dyeing method of fabric according to claim 16 is characterized in that:
Dyestuff printing in above-mentioned print steps realizes by digital form.
19. the printing and dyeing integrated apparatus of a fabric, to dyestuff printing, the drying of fabric and the device that evaporates, it comprises as continuous realization:
1) printing machine, it is printed on dyestuff on fabric with digital form; And
2) dry rapid steamer, it will carry out drying and evaporate continuously by the fabric of above-mentioned dyeing machine.
20. the printing and dyeing integrated apparatus of fabric according to claim 19, above-mentioned dry rapid steamer comprises:
1) body of heater, it possesses the inner space;
2) gas supply pipe, it is to above-mentioned body of heater internal feed gas;
3) spray air caps, its gas that is used for the above-mentioned gas supply pipe is supplied with is to above-mentioned body of heater internal spray;
4) catalyst layer, it is made of low-temperature burning catalyst and stock, and be positioned at fabric position separated by a distance on, in order to the fabric that is printed with dyestuff is carried out drying and evaporates, wherein, the gas that the low-temperature burning catalyst is used for above-mentioned spray air caps is sprayed burns under aphlogistic state, and stock is used for supporting above-mentioned low-temperature burning catalyst;
5) electric heater, it is used for above-mentioned catalyst layer is heated; And
6) thermocouple, it is used for measuring the temperature of above-mentioned catalyst layer.
21. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
Above-mentioned catalyst layer is the mat form.
22. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
The gas that the above-mentioned gas supply pipe is supplied with is the mist of fuel gas and air or fuel gas and oxygen.
23. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
Above-mentioned spray air caps homogeneous in above-mentioned body of heater forms, so that above-mentioned mist can spray equably to above-mentioned catalyst layer.
24. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
During the heating of above-mentioned catalyst layer, the radiant heat transfer of the far infrared of emitting by above-mentioned catalyst layer is realized the drying of fabric.
25. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
Can regulate the spacing between above-mentioned fabrics and above-mentioned catalyst layer.
26. the printing and dyeing integrated apparatus of fabric according to claim 20 is characterized in that:
According to providing to the variation of the flow of the above-mentioned gas of above-mentioned catalyst layer, can regulate the device load.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020100094269A KR101235725B1 (en) | 2010-09-29 | 2010-09-29 | Continuous Drying and Steaming Device of Textile, And Printing System Using The Same |
| KR10-2010-0094269 | 2010-09-29 | ||
| PCT/KR2010/008241 WO2012043927A1 (en) | 2010-09-29 | 2010-11-22 | Continuous drying and steaming device, and textile printing system using same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103140618A true CN103140618A (en) | 2013-06-05 |
| CN103140618B CN103140618B (en) | 2015-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201080069378.7A Active CN103140618B (en) | 2010-09-29 | 2010-11-22 | Continuous drying and steaming device, and textile printing system using same |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2474656B1 (en) |
| KR (1) | KR101235725B1 (en) |
| CN (1) | CN103140618B (en) |
| WO (1) | WO2012043927A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105667099A (en) * | 2014-12-04 | 2016-06-15 | 精工爱普生株式会社 | Medium drying device, medium drying method, recording apparatus, and vapor removing device |
| CN107956075A (en) * | 2016-10-14 | 2018-04-24 | 无锡市信谊机械有限公司 | A kind of multiple field textile evaporates dry integrated machine |
| CN112877840A (en) * | 2021-01-13 | 2021-06-01 | 盐城暖春新材料科技有限公司 | Cotton yarn preparation combing processing method |
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| KR101405850B1 (en) * | 2012-06-05 | 2014-06-13 | 한국에너지기술연구원 | Control Device of Steam Temperature by Radiation Heat Transfer |
| US9387700B2 (en) | 2013-09-09 | 2016-07-12 | Hangzhou Hongying Digital Technology Co., Ltd. | Digital imaging process for flooring material |
| CN104178965B (en) * | 2014-07-25 | 2016-04-06 | 浙江百德纺织有限公司 | Infrared ray setting fixation receives yarn machine |
| CN104328617B (en) * | 2014-11-17 | 2016-06-01 | 绍兴县阳婷纺织品有限公司 | High-performance snail ager |
| KR101789228B1 (en) | 2016-07-07 | 2017-10-26 | 아성기계 주식회사 | Continuous Drying and Steaming Device For Textile Printing Process |
| JP2020098446A (en) * | 2018-12-18 | 2020-06-25 | 株式会社ミマキエンジニアリング | Necessary amount acquisition system and necessary amount acquisition program |
| US11693395B2 (en) | 2018-12-18 | 2023-07-04 | Mimaki Engineering Co., Ltd. | Production management system, production management program, production quantity management system, and production quantity management program |
| KR102173105B1 (en) | 2020-08-05 | 2020-11-02 | 김일권 | Steaming apparatus for natural dyeing |
| CN114263000B (en) * | 2021-10-11 | 2023-01-10 | 泰州市金元成纺织有限公司 | Textile dyeing device |
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| CN112877840B (en) * | 2021-01-13 | 2022-03-04 | 兰溪市鑫发纺织有限公司 | Cotton yarn preparation combing processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2474656B1 (en) | 2016-03-30 |
| CN103140618B (en) | 2015-06-17 |
| EP2474656A4 (en) | 2013-12-04 |
| EP2474656A1 (en) | 2012-07-11 |
| KR20120032761A (en) | 2012-04-06 |
| KR101235725B1 (en) | 2013-02-21 |
| WO2012043927A1 (en) | 2012-04-05 |
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