CN103128556B - Effective full-automatic charging decoilling leveling feeder with memory function - Google Patents
Effective full-automatic charging decoilling leveling feeder with memory function Download PDFInfo
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- CN103128556B CN103128556B CN201310084725.9A CN201310084725A CN103128556B CN 103128556 B CN103128556 B CN 103128556B CN 201310084725 A CN201310084725 A CN 201310084725A CN 103128556 B CN103128556 B CN 103128556B
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- 230000006386 memory function Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims description 30
- 239000011230 binding agent Substances 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000006870 function Effects 0.000 abstract description 2
- 230000005055 memory storage Effects 0.000 abstract description 2
- 238000009439 industrial construction Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention provides an effective full-automatic charging decoilling leveling feeder with a memory function. The effective full-automatic charging decoilling leveling feeder with the memory function comprises a decoiler, a coil material pressing wheel, a first coil limiting mechanism, a second coil limiting mechanism, a coil tension mechanism main shaft, a charging trolley, an infrared centering baffle plate, a leveling feeding mechanism, a control system and a discharging retainer bracket. The coil material pressing wheel is connected with the decoiler, the first coil limiting mechanism is arranged below the coil pressing wheel, the second coil limiting mechanism behind the coil pressing wheel, the coil tension mechanism main shaft is arranged behind the first coil limiting mechanism, the charging trolley is arranged on the left side of the coil tension mechanism main shaft, the infrared centering baffle plate is arranged on the left side of the charging trolley, the leveling feeding mechanism is arranged behind the second coil limiting mechanism, the control system is arranged on the left side of the leveling feeding mechanism, and the discharging retainer bracket is arranged behind the leveling feeding mechanism. According to the effective full-automatic charging decoilling leveling feeder with the memory function, accurate positioning is achieved through infrared rays, the memory storage function is provided, the charging, decoiling, leveling and discharging can be conducted automatically, the full-automation of production equipment is achieved, the operation is fast and convenient, the usage is simple, and thereby the working efficiency of an enterprise is greatly improved, and the labor cost of the enterprise is reduced.
Description
Technical field
The present invention relates to a kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function.
Background technology
Metal blank is widely used in modern industry and produces and industrial construction, its demand is very large, and the flat-sheet material of regular size can meet processing request, but is not easy to transport, be not easy to intensive production in enormous quantities, and stock utilization is very low, waste of material phenomenon is very serious; Metal charge volume just can solve above Problems existing well, but because its single metal material volume weight is large, the distortion of curling stress and curl direction can be produced in sheet metal curly course, this phenomenon can carry out processing pre-treatment by a kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function of the present invention to metal coiled material, can meet the processing of sheet material quickly and efficiently.The material-uploading style of tradition to metal charge volume is all generally by manual operation loop wheel machine, single metal material volume is delivered on uncoiler, this mode of operation not only efficiency is very low, and metal charge volume can collide with uncoiler because rocking in the process of material loading, easy damage machinery, thus cause enterprises production efficiency low, production capacity is low, mechanical failure degree is high, therefore, by the structure of improvement uncoiling leveling feeding device, in conjunction with the actual conditions of sheet material processing, develop a kind of production efficiency high, production capacity is high, automaticity is high, the uncoiling leveling feeding device that safe coefficient is high, become modern industry to produce and the fast-developing practical problem solving sheet metal processing pre-treatment of industrial construction.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function that a kind of production efficiency is high, production capacity is high, automaticity is high, safe coefficient is high.The present invention is achieved through the following technical solutions:
A kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function, comprise uncoiler, and pressure wheel rolled up by the material to be connected with uncoiler, and the first material volume position-limit mechanism be arranged on below material volume pressure wheel, and be arranged on the second material volume position-limit mechanism after material volume pressure wheel, and be arranged on the material volume strainer main shaft after the first material volume position-limit mechanism, and the feeding cart be arranged on the left of material volume strainer main shaft, and the infrared ray centering reflecting plate be arranged on the left of feeding cart, and the leveling feeding device structure be arranged on after the second material volume position-limit mechanism, and the control system be arranged on the left of leveling feeding device structure, and be arranged on the discharging material supporting rack after leveling feeding device structure.
Further, described first material volume position-limit mechanism and the second material volume position-limit mechanism are all provided with a pair limiting roll respectively.
Further, described feeding cart is provided with baffle plate; It is two right that described baffle plate is provided with.
Further, be provided with charging binder arm before described leveling feeding device structure and lead steady.
Further, lead under steady is arranged on charging binder arm described in.
Further, its operating process is: first metal charge volume is placed on feeding cart, by the baffle plate on adjustment feeding cart and the precise positioning of infrared ray centering reflecting plate, center can be made rapidly, and baffle plate can prevent the metal charge of narrower width from rolling up direction forward or backward topples over, ensured the personal safety of direct labor; And then risen by feeding cart, infrared detection is located, and feeding cart advances, and again locates through infrared detection, control system can calculate the width of metal charge volume automatically, and the metal charge volume in instruction feeding cart rolls up strainer main shaft through material and heart position stops wherein; By the expansion tensioning of material volume strainer main shaft, material volume pressure wheel compresses metal charge volume, and limiting roll tightens up spacing simultaneously, and feeding cart drops to charging binder arm position, and lead steady and rise, finally, feeding cart declines and resets; In process of production, loft height, leveling amount, feed length, system control parameters can be stored in inside control system by production code member, so that the mode quick calling can numbered by input product when next time uses used parameter, can enter production status at once.
A kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function of the present invention, owing to being provided with uncoiler, material volume pressure wheel, first material volume position-limit mechanism, second material volume position-limit mechanism, material volume strainer main shaft, feeding cart, infrared ray centering reflecting plate, leveling feeding device structure, control system, discharging material supporting rack, limiting roll, baffle plate, charging binder arm and lead steady, it is by infrared ray precise positioning, all working data can be sent to control system automatically, and be with memory function permanent storage, can call at any time, save the time of adjustment machine parameter, achieve fully automatic feeding, uncoiling and feeding, automatically the metal blank leveling of crispaturaing, automaticity is high, production capacity is high, degree of safety is high, swift to operate, use simple, thus substantially increase the operating efficiency of enterprise, reduce the labour cost of enterprise.
Accompanying drawing explanation
For ease of illustrating, the present invention is described in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the schematic diagram of a kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function of the present invention.
Detailed description of the invention
As shown in Figure 1, a kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function of the present invention, comprise dereeler 1, and pressure wheel 2 rolled up by the material to be connected with uncoiler 1, and the first material volume position-limit mechanism 3 be arranged on below material volume pressure wheel 2, and be arranged on the second material volume position-limit mechanism 4 after material volume pressure wheel 2, and be arranged on the material volume strainer main shaft 5 after the first material volume position-limit mechanism 3, and the feeding cart 6 be arranged on the left of material volume strainer main shaft 5, and the infrared ray centering reflecting plate 7 be arranged on the left of feeding cart 6, and the leveling feeding device structure 8 be arranged on after the second material volume position-limit mechanism 4, and the control system 14 be arranged on the left of leveling feeding device structure 8, and be arranged on the discharging material supporting rack 9 after leveling feeding device structure 8.
Wherein, described first material volume position-limit mechanism 3 and the second material volume position-limit mechanism 4 on be all provided with a pair limiting roll 10 respectively, for tightening up, spacing metal charge volume.Described feeding cart 6 is provided with baffle plate 11; It is two right that described baffle plate 11 is provided with, and twisting in position on feeding cart 6, preventing it excessively loose for limiting metal charge.Be provided with charging binder arm 12 before described leveling feeding device structure 8 and lead steady 13.Described steady 13 of leading is arranged on charging binder arm 12 times, conveniently involves in row leveling to metal charge.
During work, first metal charge volume is placed on feeding cart 6, by the baffle plate 11 on adjustment feeding cart 6 and the precise positioning of infrared ray centering reflecting plate 7, center can be made rapidly, and baffle plate 11 can prevent the metal charge of narrower width from rolling up direction forward or backward topples over, ensured the personal safety of direct labor; And then risen by feeding cart 6, infrared detection is located, and feeding cart 6 advances, and again locates through infrared detection, control system 14 can calculate the width of metal charge volume automatically, and the metal charge volume in instruction feeding cart 6 rolls up strainer main shaft 5 through material and heart position stops wherein; By the expansion tensioning of material volume strainer main shaft 5, material volume pressure wheel 2 compresses metal charge volume, limiting roll 10 tightens up spacing simultaneously, feeding cart 6 drops to charging binder arm 12 position, lead steady 13 to rise, finally, feeding cart 6 declines and resets, and achieves full automatic high efficiency ground material loading, uncoiling, feeding and discharging accurately.In process of production, loft height, leveling amount, feed length, system control parameters etc. can be stored in inside control system 14 by production code member, so that the mode quick calling can numbered by input product when next time uses used parameter, production status can be entered at once, achieve the function of its Full-automatic belt memory storage, thus substantially reduce the time of adjustment machine parameter, improve operating efficiency.
A kind of high efficient full automatic material loading uncoiling leveling feeding device with memory function of the present invention, owing to being provided with uncoiler, material volume pressure wheel, first material volume position-limit mechanism, second material volume position-limit mechanism, material volume strainer main shaft, feeding cart, infrared ray centering reflecting plate, leveling feeding device structure, control system, discharging material supporting rack, limiting roll, baffle plate, charging binder arm and lead steady, it is by infrared ray precise positioning, all working data can be sent to control system automatically, and be with memory function permanent storage, can call at any time, save the time of adjustment machine parameter, achieve fully automatic feeding, uncoiling and feeding, automatically the metal blank leveling of crispaturaing, automaticity is high, production capacity is high, degree of safety is high, swift to operate, use simple, thus substantially increase the operating efficiency of enterprise, reduce the labour cost of enterprise.
Above-described embodiment, just an example of the present invention, be not for limiting enforcement of the present invention and interest field, all technical schemes identical or equivalent with content described in the claims in the present invention, all should be included in scope.
Claims (1)
1. the high efficient full automatic material loading uncoiling leveling feeding device with memory function, it is characterized in that: comprise dereeler, and pressure wheel rolled up by the material to be connected with uncoiler, and the first material volume position-limit mechanism be arranged on below material volume pressure wheel, and be arranged on the second material volume position-limit mechanism after material volume pressure wheel, and be arranged on the material volume strainer main shaft after the first material volume position-limit mechanism, and the feeding cart be arranged on the left of material volume strainer main shaft, and the infrared ray centering reflecting plate be arranged on the left of feeding cart, and the leveling feeding device structure be arranged on after the second material volume position-limit mechanism, and be arranged on the left of leveling feeding device structure, with the control system of Full-automatic memory memory function, and be arranged on the discharging material supporting rack after leveling feeding device structure,
Described first material volume position-limit mechanism and the second material volume position-limit mechanism on be all provided with respectively a pair for tightening up, spacing metal charge volume limiting roll;
Described feeding cart is provided with and twists in position on feeding cart for limiting metal charge, prevent its baffle plate that is excessively loose or that topple over backward forward; It is two right that described baffle plate is provided with;
Be provided with before described leveling feeding device structure charging binder arm and convenient row leveling involves in metal charge lead steady; Describedly lead under steady is arranged on charging binder arm;
Its operating process is: first metal charge volume is placed on feeding cart, by the baffle plate on adjustment feeding cart and the precise positioning of infrared ray centering reflecting plate, center can be made rapidly, and baffle plate can prevent the metal charge of narrower width from rolling up direction forward or backward topples over, ensured the personal safety of direct labor; And then risen by feeding cart, infrared detection is located, and feeding cart advances, and again locates through infrared detection, control system can calculate the width of metal charge volume automatically, and the metal charge volume in instruction feeding cart rolls up strainer main shaft through material and heart position stops wherein; By the expansion tensioning of material volume strainer main shaft, material volume pressure wheel compresses metal charge volume, and limiting roll tightens up spacing simultaneously, and feeding cart drops to charging binder arm position, and lead steady and rise, finally, feeding cart declines and resets; In process of production, loft height, leveling amount, feed length, system control parameters can be stored in inside control system by production code member, so that the mode quick calling can numbered by input product when next time uses used parameter, can enter production status at once.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310084725.9A CN103128556B (en) | 2013-03-18 | 2013-03-18 | Effective full-automatic charging decoilling leveling feeder with memory function |
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| CN201310084725.9A CN103128556B (en) | 2013-03-18 | 2013-03-18 | Effective full-automatic charging decoilling leveling feeder with memory function |
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| CN103128556A CN103128556A (en) | 2013-06-05 |
| CN103128556B true CN103128556B (en) | 2015-07-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103386424A (en) * | 2013-07-11 | 2013-11-13 | 太仓市旭冉机械有限公司 | Automatic uncoiler for hardware machining |
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| US2687854A (en) * | 1950-12-14 | 1954-08-31 | United States Steel Corp | Self-centering uncoiler |
| CN2820420Y (en) * | 2005-09-02 | 2006-09-27 | 许震威 | Combined unit for longitudinal shearing winding and flattening |
| CN101537445A (en) * | 2008-09-27 | 2009-09-23 | 上海东大自动化工程有限公司 | Device and method for coiled material centering and diameter measuring |
| CN201592347U (en) * | 2009-05-26 | 2010-09-29 | 熊国云 | Numerical control metal coil slitting production line |
| CN202087628U (en) * | 2011-04-08 | 2011-12-28 | 东莞市金铮自动冲压设备有限公司 | Uncoiling machine |
| CN102581071A (en) * | 2012-02-13 | 2012-07-18 | 浙江恒立数控科技股份有限公司 | Automatic centring feeding system for uncoiler and centring feeding method |
| CN202377298U (en) * | 2012-01-11 | 2012-08-15 | 无锡金华机械有限公司 | Track type infrared winding automatic centering device |
| CN202655900U (en) * | 2012-07-19 | 2013-01-09 | 湖北劲驰投资集团有限公司 | Full-automatic numerical control steel-plate decoiling and flattening device |
| CN203141096U (en) * | 2013-03-18 | 2013-08-21 | 东莞市瑞辉机械制造有限公司 | Efficient full-automatic feeding, uncoiling and levelling feeder with memory function |
-
2013
- 2013-03-18 CN CN201310084725.9A patent/CN103128556B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2687854A (en) * | 1950-12-14 | 1954-08-31 | United States Steel Corp | Self-centering uncoiler |
| CN2820420Y (en) * | 2005-09-02 | 2006-09-27 | 许震威 | Combined unit for longitudinal shearing winding and flattening |
| CN101537445A (en) * | 2008-09-27 | 2009-09-23 | 上海东大自动化工程有限公司 | Device and method for coiled material centering and diameter measuring |
| CN201592347U (en) * | 2009-05-26 | 2010-09-29 | 熊国云 | Numerical control metal coil slitting production line |
| CN202087628U (en) * | 2011-04-08 | 2011-12-28 | 东莞市金铮自动冲压设备有限公司 | Uncoiling machine |
| CN202377298U (en) * | 2012-01-11 | 2012-08-15 | 无锡金华机械有限公司 | Track type infrared winding automatic centering device |
| CN102581071A (en) * | 2012-02-13 | 2012-07-18 | 浙江恒立数控科技股份有限公司 | Automatic centring feeding system for uncoiler and centring feeding method |
| CN202655900U (en) * | 2012-07-19 | 2013-01-09 | 湖北劲驰投资集团有限公司 | Full-automatic numerical control steel-plate decoiling and flattening device |
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Owner name: DONGGUAN RUIHUI MACHINERY MANUFACTURING CO., LTD. Free format text: FORMER OWNER: DENG SURUI Effective date: 20150519 |
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Effective date of registration: 20150519 Address after: The five village community Baisha Town of Humen Chong Hing Road 523000 Jinshan Industrial Zone Guangdong city Dongguan Province Applicant after: Dongguan Ruihui Machinery Manufacturing Co., Ltd. Address before: The five village community Baisha Town of Humen Chong Hing Road 523000 Jinshan Industrial Zone Guangdong city Dongguan Province Applicant before: Deng Surui |
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Address after: 523000 No. 12 Baisha Chuangxing Road, Humen Town, Dongguan City, Guangdong Province Patentee after: Guangdong Ruihui Intelligent Technology Co., Ltd. Address before: The five village community Baisha Town of Humen Chong Hing Road 523000 Jinshan Industrial Zone Guangdong city Dongguan Province Patentee before: Dongguan Ruihui Machinery Manufacturing Co., Ltd. |
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Denomination of invention: High efficiency automatic feeding uncoiling leveling feeder with memory function Effective date of registration: 20211213 Granted publication date: 20150722 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: Guangdong Ruihui Intelligent Technology Co.,Ltd. Registration number: Y2021980014751 |