CN103115152B - Magnetic fluid and maze alternated type combined sealing - Google Patents
Magnetic fluid and maze alternated type combined sealing Download PDFInfo
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- CN103115152B CN103115152B CN201310035109.4A CN201310035109A CN103115152B CN 103115152 B CN103115152 B CN 103115152B CN 201310035109 A CN201310035109 A CN 201310035109A CN 103115152 B CN103115152 B CN 103115152B
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- 238000007789 sealing Methods 0.000 title claims abstract description 52
- 239000011553 magnetic fluid Substances 0.000 title claims description 10
- 239000007788 liquid Substances 0.000 claims abstract description 109
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000004323 axial length Effects 0.000 claims description 36
- 230000005389 magnetism Effects 0.000 claims 7
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 2
- 238000002955 isolation Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
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Abstract
一种磁性液体与迷宫交替式组合密封,属于旋转轴的密封装置。解决了大间隙旋转轴的泄漏问题。该交替式组合密封的轴为阶梯轴,利用第一至第N永磁体产生的磁场力,在第一至第N极靴与阶梯轴的第一至第N阶梯之间注入磁性液体实现第一至第N级磁性液体密封,将阶梯轴、第一至第N永磁体及其两侧的极靴围成的空间设计为迷宫密封的第一至第N-1膨胀密封腔,实现磁性液体与迷宫交替式组合密封。本发明克服了迷宫密封所无法实现零泄漏的缺点,又减少了在密封失效时磁性液体的损失,同时提高了大间隙条件下磁性液体密封的耐压能力,扩大了安全工作范围。该交替式组合密封结构紧凑,易于安装,是一种用于解决大间隙条件下旋转轴泄漏问题的理想密封方法。
The utility model relates to an alternating combination seal of magnetic liquid and labyrinth, which belongs to the sealing device of a rotating shaft. The leakage problem of the rotating shaft with large clearance is solved. The shaft of the alternate combined seal is a stepped shaft, using the magnetic force generated by the first to Nth permanent magnets, injecting magnetic liquid between the first to Nth pole pieces and the first to Nth steps of the stepped shaft to achieve the first From the Nth-level magnetic liquid seal, the space surrounded by the stepped shaft, the first to the Nth permanent magnets and the pole pieces on both sides is designed as the first to the N-1th expansion seal cavity of the labyrinth seal, realizing the magnetic liquid and Labyrinth alternate combination seal. The invention overcomes the defect that the labyrinth seal cannot realize zero leakage, reduces the loss of magnetic liquid when the seal fails, improves the pressure resistance of the magnetic liquid seal under the condition of a large gap, and expands the safe working range. The alternating combined seal has a compact structure and is easy to install, and is an ideal sealing method for solving the leakage problem of the rotating shaft under the condition of large gap.
Description
技术领域technical field
本发明属于机械工程密封领域,特别涉及一种磁性液体与迷宫交替式组合密封。The invention belongs to the field of mechanical engineering seals, in particular to an alternate combined seal of magnetic liquid and labyrinth.
背景技术Background technique
在许多场合,如对500mm大直径旋转轴机械的密封而言,由于旋转的大直径主轴导致转轴通常不小于0.4mm径向跳动,而密封间隙过小会导致转轴与外壳的磨损并导致密封的失效,所以一般情况下单边密封间隙不小于0.4mm。尽管磁性液体密封具有零泄漏,可靠性高和寿命长等优点,但是间隙越大,磁性液体密封的耐压能力越小,因此,提高大间隙条件下磁性液体密封性能具有重要的意义。In many occasions, such as the seal of a 500mm large-diameter rotating shaft machine, the radial runout of the rotating shaft is usually not less than 0.4mm due to the rotating large-diameter main shaft, and too small a seal gap will cause wear and tear on the rotating shaft and the housing and lead to seal failure. Failure, so in general, the unilateral sealing gap is not less than 0.4mm. Although the magnetic liquid seal has the advantages of zero leakage, high reliability and long life, the larger the gap, the smaller the pressure resistance of the magnetic liquid seal. Therefore, it is of great significance to improve the performance of the magnetic liquid seal under the condition of a large gap.
发明内容Contents of the invention
本发明所要解决的技术问题就是,提供一种磁性液体与迷宫交替式组合密封,用于解决大间隙旋转轴的泄漏问题。The technical problem to be solved by the present invention is to provide an alternating combination seal of magnetic liquid and labyrinth, which is used to solve the leakage problem of the rotating shaft with large gap.
本发明的技术方案是:Technical scheme of the present invention is:
一种磁性液体与迷宫交替式组合密封,该交替式组合密封包括:An alternate combined seal of magnetic liquid and labyrinth, the alternate combined seal includes:
轴、外壳、第一、第二隔磁环、第一至第N极靴、第一至第N橡胶圈、第一至第N-1永磁体、第一、二轴承、端盖、第一、第二卡簧。Shaft, casing, first and second magnetic isolation rings, first to Nth pole shoes, first to Nth rubber rings, first to N-1th permanent magnets, first and second bearings, end caps, first , the second snap ring.
所述的轴为一阶梯轴。The shaft is a stepped shaft.
将第一至第N橡胶圈分别安装在第一至第N极靴外圆上的凹槽内。The first to Nth rubber rings are respectively installed in the grooves on the outer circles of the first to Nth pole pieces.
在第一、第二隔磁环之间,顺序安装第一极靴、第一永磁体、第二极靴、第二永磁体、第三极靴、Between the first and second magnetic isolation rings, install the first pole piece, the first permanent magnet, the second pole piece, the second permanent magnet, the third pole piece,
依此类推So on and so forth
第N-1永磁体和第N极靴;The N-1th permanent magnet and the Nth pole shoe;
将磁性液体注入所述的第一至第N极靴内圆面上,构成N级密封组件,套在轴上;Injecting magnetic liquid into the inner circular surfaces of the first to Nth pole pieces to form an N-level seal assembly, which is sleeved on the shaft;
再将第一、第二轴承分别安装在第一、第二隔磁环外侧的轴上,将第一、第二卡簧分别安装在轴上左端的凹槽和右端的凹槽内;再将安装在轴上的N级密封组件安装在外壳内,通过端盖与外壳的螺纹连接压紧第二轴承外圈;Install the first and second bearings on the shafts outside the first and second magnetic isolation rings respectively, and install the first and second retaining springs in the grooves at the left end and the right end of the shaft respectively; The N-level seal assembly installed on the shaft is installed in the housing, and the second bearing outer ring is pressed through the threaded connection between the end cover and the housing;
N级密封组件的第一极靴安装在阶梯轴的第一阶梯的外圆上;The first pole piece of the N-level seal assembly is installed on the outer circle of the first step of the stepped shaft;
N级密封组件的第二极靴安装在阶梯轴的第二阶梯的外圆上;The second pole piece of the N-level seal assembly is installed on the outer circle of the second step of the stepped shaft;
N级密封组件的第三极靴安装在阶梯轴的第三阶梯的外圆上;The third pole piece of the N-level seal assembly is installed on the outer circle of the third step of the stepped shaft;
依此类推So on and so forth
N级密封组件的第N极靴安装在阶梯轴的第N阶梯的外圆上;The Nth pole piece of the N-level seal assembly is installed on the outer circle of the Nth step of the stepped shaft;
第一极靴、第一永磁体、第二极靴和第二阶梯围成的空间为第一膨胀密封腔;The space enclosed by the first pole piece, the first permanent magnet, the second pole piece and the second step is the first expansion sealing chamber;
第二极靴、第二永磁体、第三极靴和第三阶梯围成的空间为第二膨胀密封腔;The space surrounded by the second pole piece, the second permanent magnet, the third pole piece and the third step is the second expansion sealing cavity;
依此类推So on and so forth
第N-1极靴、第N-1永磁体、第N极靴和第N阶梯围成的空间为第N-1膨胀密封腔;The space enclosed by the N-1 pole shoe, the N-1 permanent magnet, the N pole shoe and the N step is the N-1 expansion seal chamber;
第一极靴和阶梯轴的第一阶梯之间的磁性液体密封和第一膨胀密封腔形成磁性液体与迷宫第一级组合密封;第二极靴和阶梯轴的第二阶梯之间的磁性液体密封和第二膨胀密封腔形成磁性液体与迷宫第二级组合密封;The magnetic liquid seal between the first pole piece and the first step of the stepped shaft and the first expansion seal cavity form a combined seal of the magnetic liquid and the first stage of the labyrinth; the magnetic liquid between the second pole piece and the second step of the stepped shaft The seal and the second expansion seal chamber form a magnetic fluid and labyrinth second-level combined seal;
依此类推So on and so forth
第N-1极靴和阶梯轴的第N-1阶梯之间的磁性液体密封和第N-1膨胀密封腔形成磁性液体与迷宫第N-1级组合密封;The magnetic liquid seal between the N-1 pole piece and the N-1 step of the stepped shaft and the N-1 expansion seal cavity form a combined seal of the magnetic liquid and the N-1 labyrinth;
N为2~20。N is 2-20.
通过以上装配实现磁性液体与迷宫交替式组合密封。Through the above assembly, the alternating combination seal of magnetic liquid and labyrinth can be realized.
本发明的有益效果:Beneficial effects of the present invention:
通过将磁性液体密封中的轴设计为阶梯轴,极靴与极靴内径之间的形状设计为阶梯状,并将其永磁体,永磁体两侧的极靴,以及阶梯轴之间的空间设计为迷宫密封的膨胀密封腔结构,实现磁性液体与迷宫交替式组合密封。本发明克服了迷宫密封所无法实现零泄漏的缺点,减少了在密封失效时磁性液体的损失,提高了大间隙条件下磁性液体密封的耐压能力,扩大了其安全工作范围。因此,它是一种用于解决大间隙条件下旋转轴泄漏问题的理想密封方法。该磁性液体与迷宫交替式组合密封结构紧凑,易于安装。By designing the shaft in the magnetic liquid seal as a stepped shaft, the shape between the pole piece and the inner diameter of the pole piece is designed as a stepped shape, and the permanent magnet, the pole pieces on both sides of the permanent magnet, and the space between the stepped shaft are designed The labyrinth-sealed expansion seal cavity structure realizes the alternating combined seal of magnetic liquid and labyrinth. The invention overcomes the defect that the labyrinth seal cannot realize zero leakage, reduces the loss of magnetic liquid when the seal fails, improves the pressure resistance of the magnetic liquid seal under the condition of a large gap, and expands its safe working range. Therefore, it is an ideal sealing method for solving the leakage problem of the rotating shaft under the condition of large gap. The magnetic liquid and labyrinth alternate combined seal has a compact structure and is easy to install.
附图说明Description of drawings
图1为一种N级磁性液体与迷宫交替式组合密封的示意图。Fig. 1 is a schematic diagram of an N-level magnetic liquid and labyrinth alternate combination seal.
图2为一种二级磁性液体与迷宫交替式组合密封的示意图。Fig. 2 is a schematic diagram of a secondary magnetic liquid and labyrinth alternate combination seal.
图3为一种三级磁性液体与迷宫交替式组合密封的示意图。Fig. 3 is a schematic diagram of a three-stage magnetic liquid and labyrinth alternate combined seal.
图4为一种三级磁性液体与迷宫交替式组合密封轴的示意图。Fig. 4 is a schematic diagram of a three-stage magnetic liquid and labyrinth alternately combined sealing shaft.
图5为图3a处的局部放大图。Fig. 5 is a partial enlarged view of Fig. 3a.
图6为一种带极齿的三级磁性液体与迷宫交替式组合密封示意图。Fig. 6 is a schematic diagram of a three-stage magnetic liquid and labyrinth alternate combined seal with pole teeth.
图7为一种极靴带锥孔的三级磁性液体与迷宫交替式组合密封示意图。Fig. 7 is a schematic diagram of a three-stage magnetic liquid and labyrinth alternate combined seal with tapered holes on the pole shoe.
图8为极靴锥孔上带极齿的三级磁性液体与迷宫交替式组合密封示意图。Fig. 8 is a schematic diagram of a three-stage magnetic liquid and labyrinth alternate combined seal with pole teeth on the tapered hole of the pole shoe.
图9为一种四级磁性液体与迷宫交替式组合密封示意图。Fig. 9 is a schematic diagram of a four-stage magnetic liquid and labyrinth alternate combination seal.
图10为一种十级磁性液体与迷宫交替式组合密封示意图。Fig. 10 is a schematic diagram of a ten-stage magnetic liquid and labyrinth alternate combination seal.
图11为一种二十级磁性液体与迷宫交替式组合密封示意图。Fig. 11 is a schematic diagram of a twenty-stage magnetic liquid and labyrinth alternate combination seal.
具体实施方式Detailed ways
结合附图对本发明作进一步说明。The present invention will be further described in conjunction with accompanying drawings.
实施方式一Implementation Mode 1
一种磁性液体与迷宫交替式组合密封,如图1所示,该交替式组合密封包括:轴1、外壳2、第一、第二隔磁环6、10、第一至第N极靴7-1、7-2、……7-N、第一至第N橡胶圈8-1、8-2、……、8-N、第一至第N-1永磁体9-1、9-2、……、9-(N-1)、第一、二轴承5、11、端盖12、第一、第二卡簧4、13。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 1, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first to Nth pole pieces 7 -1, 7-2, ... 7-N, the first to the Nth rubber ring 8-1, 8-2, ..., 8-N, the first to the N-1th permanent magnet 9-1, 9- 2, ..., 9-(N-1), the first and second bearings 5 and 11, end caps 12, the first and second snap springs 4 and 13.
所述的轴1为一阶梯轴,阶梯轴的材料为2cr13不锈钢。The shaft 1 is a stepped shaft, and the material of the stepped shaft is 2cr13 stainless steel.
所述的外壳2的材料为非导磁不锈钢。The material of the shell 2 is non-magnetic stainless steel.
所述的第一至第N极靴7-1、7-2、……7-N的材料为2cr13不锈钢。The first to Nth pole pieces 7-1, 7-2, ... 7-N are made of 2cr13 stainless steel.
所述的第一至第N-1永磁体9-1、9-2、……、9-(N-1)的材料均为钕铁硼材料。The materials of the first to N-1th permanent magnets 9-1, 9-2, ..., 9-(N-1) are all NdFeB materials.
将第一至第N橡胶圈8-1、8-2、……、8-N分别安装在第一至第N极靴7-1、7-2、……、7-N外圆上的凹槽内。Install the first to Nth rubber rings 8-1, 8-2, ..., 8-N on the outer circles of the first to Nth pole pieces 7-1, 7-2, ..., 7-N respectively inside the groove.
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2、第二永磁体9-2、第三极靴7-3、Between the first and second magnetic isolation rings 6 and 10, the first pole shoe 7-1, the first permanent magnet 9-1, the second pole shoe 7-2, the second permanent magnet 9-2, the Three-pole shoe 7-3,
依此类推So on and so forth
第N-1永磁体9-(N-1)、第N极靴7-N;The N-1th permanent magnet 9-(N-1), the Nth pole shoe 7-N;
将磁性液体注入所述的第一至第N极靴内圆面上,构成N级密封组件,套在轴1上;所述的磁性液体为机油基磁性液体、酯基磁性液体或硅油基磁性液体,具体选用哪种磁性液体由被密封的介质以及其压力大小决定,但这不是本发明的重点。Inject magnetic liquid into the inner surface of the first to Nth pole pieces to form an N-level seal assembly, which is set on the shaft 1; the magnetic liquid is oil-based magnetic liquid, ester-based magnetic liquid or silicone oil-based magnetic liquid. Liquid, which magnetic liquid to choose is determined by the sealed medium and its pressure, but this is not the focus of the present invention.
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10外侧的轴上,将第一、第二卡簧4、13分别安装在轴1左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的N级密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈;Then install the first and second bearings 5 and 11 on the shafts outside the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 in the grooves at the left end of the shaft 1 respectively 4-1 and the groove 4-2 at the right end; then install the N-level seal assembly installed on the shaft 1 in the casing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the casing 2;
N级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole piece 7-1 of the N-level seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
N级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上;The second pole piece 7-2 of the N-level seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft;
N级密封组件的第三极靴7-3安装在阶梯轴的第三阶梯1-3的外圆上;The third pole piece 7-3 of the N-level seal assembly is installed on the outer circle of the third step 1-3 of the stepped shaft;
依此类推So on and so forth
N级密封组件的第N极靴7-N安装在阶梯轴的第N阶梯1-N的外圆上;The Nth pole piece 7-N of the N-level seal assembly is installed on the outer circle of the Nth step 1-N of the stepped shaft;
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-2围成的空间为第一膨胀密封腔14-1;The space surrounded by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-2 is the first expansion sealing cavity 14-1;
第二极靴7-2、第二永磁体9-2、第三极靴7-3和第三阶梯1-3围成的空间为第二膨胀密封腔14-2;The space surrounded by the second pole piece 7-2, the second permanent magnet 9-2, the third pole piece 7-3 and the third step 1-3 is the second expansion sealing cavity 14-2;
依此类推So on and so forth
第N-1极靴7-(N-1)、第N-1永磁体9-(N-1)、第N极靴7-N和第N阶梯1-N围成的空间为第N-1膨胀密封腔14-(N-1);The space enclosed by the N-1 pole piece 7-(N-1), the N-1 permanent magnet 9-(N-1), the N-th pole piece 7-N and the N-th step 1-N is the N-th 1 expansion sealing cavity 14-(N-1);
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封;第二极靴7-2和阶梯轴的第二阶梯1-2之间的磁性液体密封和第二膨胀密封腔14-2形成磁性液体与迷宫第二级组合密封;The magnetic fluid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal chamber 14-1 form a combined seal of the magnetic fluid and the first level of the labyrinth; the second pole piece 7-2 The magnetic liquid seal between the second step 1-2 of the stepped shaft and the second expansion seal cavity 14-2 form a combined seal of the magnetic liquid and the second stage of the labyrinth;
依此类推So on and so forth
第N-1极靴7-(N-1)和阶梯轴的第N-1阶梯1-(N-1)之间的磁性液体密封和第N-1膨胀密封腔14-(N-1)形成磁性液体与迷宫第N-1级组合密封;Magnetic liquid seal between the N-1th pole shoe 7-(N-1) and the N-1st step 1-(N-1) of the stepped shaft and the N-1th expansion seal cavity 14-(N-1) Form the magnetic liquid and labyrinth level N-1 combined seal;
N为2~20;N is 2 to 20;
通过以上装配实现磁性液体与迷宫交替式组合密封。Through the above assembly, the alternating combination seal of magnetic liquid and labyrinth can be realized.
所述的阶梯轴的第一阶梯1-1轴向长度为第一隔磁环6的轴向长度、第一极靴7-1的轴向长度、第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离之和;The axial length of the first step 1-1 of the stepped shaft is the axial length of the first magnetic isolation ring 6, the axial length of the first pole piece 7-1, and the right side of the first pole piece 7-1. The sum of the distances between 16 and the left side of the shoulder of the second ladder 15;
阶梯轴的第二阶梯1-2轴向长度为第一永磁体9-1的轴向长度和第二极靴7-2的轴向长度之和;The axial length of the second step 1-2 of the stepped shaft is the sum of the axial length of the first permanent magnet 9-1 and the axial length of the second pole piece 7-2;
阶梯轴的第三阶梯1-3轴向长度为第二永磁体9-2的轴向长度和第三极靴7-3的轴向长度之和;The axial length of the third step 1-3 of the stepped shaft is the sum of the axial length of the second permanent magnet 9-2 and the axial length of the third pole piece 7-3;
依此类推So on and so forth
阶梯轴的第N阶梯1-N轴向长度为第N-1永磁体9-(N-1)的轴向长度和第N极靴7-N的轴向长度之和;The axial length of the Nth step 1-N of the stepped shaft is the sum of the axial length of the N-1th permanent magnet 9-(N-1) and the axial length of the Nth pole piece 7-N;
相邻两个阶梯的轴径之差均为2~12mm。The difference between the shaft diameters of two adjacent steps is 2-12 mm.
所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为0.1~2.0mm。The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the second step shoulder is 0.1-2.0 mm.
所述的第一至第N极靴7-1、7-2、……、7-N的内圆面与所述的阶梯轴的第一至第N阶梯1-1、1-2、......1-N外圆面的配合间隙均为0.4~2.0mm。The inner circular surfaces of the first to Nth pole pieces 7-1, 7-2, ..., 7-N and the first to Nth steps 1-1, 1-2, . .....The fit clearance of the outer circular surface of 1-N is 0.4~2.0mm.
所述的第一至第N-1永磁体9-1、9-2、……9-(N-1)的外径均相等;The outer diameters of the first to N-1th permanent magnets 9-1, 9-2, ... 9-(N-1) are all equal;
第一至第N-1膨胀密封腔14-1、14-2、……、14-(N-1)的径向长度相等,均为6~30mm。The radial lengths of the first to N-1 expansion sealing chambers 14-1, 14-2, ..., 14-(N-1) are equal, and are all 6-30 mm.
所述的第一至第N极靴7-1、7-2、……、7-N的内孔上加工出极齿,极齿数量为2~10个。The inner holes of the first to Nth pole shoes 7-1, 7-2, ..., 7-N are machined with pole teeth, and the number of pole teeth is 2-10.
所述的第一至第N极靴7-1、7-2、……、7-N的内孔为锥孔,锥度为锥度为1:10~1:0.25。The inner holes of the first to Nth pole pieces 7-1, 7-2, ..., 7-N are tapered holes with a taper of 1:10-1:0.25.
所述的第一至第N极靴7-1、7-2、……、7-N的锥孔内,加工出极齿,极齿数量为2~10个。In the tapered holes of the first to Nth pole shoes 7-1, 7-2, ..., 7-N, pole teeth are machined, and the number of pole teeth is 2-10.
所述的第一阶梯1-1轴向长度为第一隔磁环6的轴向长度、第一极靴7-1的轴向长度、第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离之和;The axial length of the first step 1-1 is the axial length of the first magnetic isolation ring 6, the axial length of the first pole piece 7-1, the right side 16 of the first pole piece 7-1 and the The sum of 15 distances from the left side of the shoulder of the second step;
第二阶梯1-2轴向长度为第一永磁体9-1的轴向长度和第二极靴7-2的轴向长度之和;The axial length of the second step 1-2 is the sum of the axial length of the first permanent magnet 9-1 and the axial length of the second pole piece 7-2;
第三阶梯1-3轴向长度为第二永磁体9-2的轴向长度和第三极靴7-3的轴向长度之和;The axial length of the third step 1-3 is the sum of the axial length of the second permanent magnet 9-2 and the axial length of the third pole piece 7-3;
依此类推So on and so forth
第N阶梯1-N轴向长度为第N-1永磁体9-(N-1)的轴向长度和第N极靴7-N的轴向长度之和;The axial length of the Nth step 1-N is the sum of the axial length of the N-1th permanent magnet 9-(N-1) and the axial length of the Nth pole piece 7-N;
相邻两个阶梯的轴径之差均为2~12mm。The difference between the shaft diameters of two adjacent steps is 2-12 mm.
所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为0.1~2.0mm。The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the second step shoulder is 0.1-2.0 mm.
所述的第一至第N极靴7-1、7-2、……、7-N的内圆面与所述的阶梯轴的第一至第N阶梯1-1、1-2、......1-N外圆面的配合间隙均为0.4~2.0mm。The inner circular surfaces of the first to Nth pole pieces 7-1, 7-2, ..., 7-N and the first to Nth steps 1-1, 1-2, . .....The fit clearance of the outer circular surface of 1-N is 0.4~2.0mm.
所述的第一至第N-1永磁体9-1、9-2、……9-(N-1)的外径均相等;The outer diameters of the first to N-1th permanent magnets 9-1, 9-2, ... 9-(N-1) are all equal;
第一至第N-1膨胀密封腔14-1、14-2、……、14-(N-1)的径向长度相等,均为6~30mm。The radial lengths of the first to N-1 expansion sealing chambers 14-1, 14-2, ..., 14-(N-1) are equal, and are all 6-30 mm.
实施方式二Implementation mode two
实施方式二和实施方式一的区别:所述的第一至第N极靴7-1、7-2、……、7-N的内孔上加工出极齿,极齿数量为2~10个。The difference between the second embodiment and the first embodiment: pole teeth are processed on the inner holes of the first to Nth pole shoes 7-1, 7-2, ..., 7-N, and the number of pole teeth is 2-10 indivual.
实施方式三Implementation Mode Three
实施方式三与实施方式一的区别:所述的第一至第N极靴7-1、7-2、……、7-N的内孔为锥孔,锥度为1:10~1:0.25。The difference between Embodiment 3 and Embodiment 1: the inner holes of the first to Nth pole pieces 7-1, 7-2, ..., 7-N are tapered holes with a taper of 1:10 to 1:0.25 .
实施方式四Implementation Mode Four
实施方式四与实施方式三的区别:所述的第一至第N极靴7-1、7-2、……、7-N的锥孔内,加工出极齿,极齿数量为2~10个。The difference between Embodiment 4 and Embodiment 3: In the taper holes of the first to Nth pole pieces 7-1, 7-2, ..., 7-N, pole teeth are processed, and the number of pole teeth is 2- 10.
实施方式五Implementation Mode Five
一种磁性液体与迷宫交替式组合密封,如图2所示,该交替式组合密封包括:轴1,外壳2,第一、第二隔磁环6、10,第一、第二极靴7-1、7-2,第一、第二橡胶圈8-1、8-2,第一永磁体9-1,第一、二轴承5、11、端盖12、第一、第二卡簧4、13。所述的轴1为一阶梯轴。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 2, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first and second pole pieces 7 -1, 7-2, the first and second rubber rings 8-1, 8-2, the first permanent magnet 9-1, the first and second bearings 5, 11, end cap 12, the first and second snap rings 4, 13. The shaft 1 is a stepped shaft.
将第一、第二橡胶圈8-1、8-2分别安装在第一、第二极靴7-1、7-2外圆上的凹槽内。Install the first and second rubber rings 8-1 and 8-2 respectively in the grooves on the outer circles of the first and second pole pieces 7-1 and 7-2.
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2。Between the first and second magnetic isolation rings 6 and 10, the first pole piece 7-1, the first permanent magnet 9-1, and the second pole piece 7-2 are sequentially installed.
将磁性液体注入所述的第一、第二极靴内圆面上,构成二级密封组件,套在轴1上。The magnetic liquid is injected into the inner circular surfaces of the first and second pole pieces to form a secondary sealing assembly, which is sleeved on the shaft 1 .
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10两端的轴上,将第一、第二卡簧4、13分别安装在轴1左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈。Install the first and second bearings 5 and 11 on the shafts at both ends of the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 in the grooves at the left end of the shaft 1 4-1 and the groove 4-2 at the right end; then install the sealing assembly installed on the shaft 1 in the housing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the housing 2.
二级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole piece 7-1 of the secondary seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
二级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上。The second pole shoe 7-2 of the secondary seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft.
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-1围成的空间为第一膨胀密封腔14-1。The space enclosed by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-1 is the first expansion sealing cavity 14-1.
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封。The magnetic fluid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal cavity 14-1 form a combined seal of the magnetic fluid and the first stage of the labyrinth.
相邻两个阶梯的轴径之差均为2mm。所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为0.1mm。所述的第一、第二极靴7-1、7-2的内圆面与所述的阶梯轴的第一、第二阶梯1-1、1-2外圆面的配合间隙均为0.4mm。The difference between the shaft diameters of two adjacent steps is 2 mm. The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the shoulder of the second step is 0.1mm. The fit clearances between the inner circular surfaces of the first and second pole pieces 7-1, 7-2 and the outer circular surfaces of the first and second steps 1-1, 1-2 of the stepped shaft are both 0.4 mm.
第一膨胀密封腔14-1的径向长度相等,均为6mm。The radial lengths of the first expansion sealing chambers 14-1 are equal to 6 mm.
通过以上装配实现磁性液体与迷宫交替式组合密封。Through the above assembly, the alternating combination seal of magnetic liquid and labyrinth can be realized.
实施方式六Embodiment Six
一种磁性液体与迷宫交替式组合密封,如图3所示,该交替式组合密封包括:轴1,外壳2,第一、第二隔磁环6、10,第一至第三极靴7-1、7-2、7-3,第一至第三橡胶圈8-1、8-2、8-3,第一、第二永磁体9-1、9-2,第一、二轴承5、11、端盖12、第一、第二卡簧4、13。所述的轴1为一阶梯轴。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 3, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first to third pole pieces 7 -1, 7-2, 7-3, first to third rubber rings 8-1, 8-2, 8-3, first and second permanent magnets 9-1, 9-2, first and second bearings 5, 11, end cap 12, first and second retaining springs 4, 13. The shaft 1 is a stepped shaft.
将第一至第三橡胶圈8-1、8-2、8-3分别安装在第一至第三极靴7-1、7-2、7-3外圆上的凹槽内。The first to third rubber rings 8-1, 8-2, 8-3 are respectively installed in the grooves on the outer circles of the first to third pole shoes 7-1, 7-2, 7-3.
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2、第二永磁体9-2、第三极靴7-3。Between the first and second magnetic isolation rings 6 and 10, the first pole shoe 7-1, the first permanent magnet 9-1, the second pole shoe 7-2, the second permanent magnet 9-2, the Three pole boots 7-3.
将磁性液体注入所述的第一至第三极靴内圆面上,构成三级密封组件,套在轴1上。The magnetic liquid is injected into the inner circular surfaces of the first to third pole pieces to form a three-stage seal assembly, which is sleeved on the shaft 1 .
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10两端的轴上,将第一、第二卡簧4、13分别安装在轴1上左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈。Install the first and second bearings 5 and 11 on the shafts at the two ends of the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 on the concave holes at the left end of the shaft 1 respectively. In the groove 4-1 and the groove 4-2 at the right end; then install the sealing assembly installed on the shaft 1 in the housing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the housing 2.
三级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole piece 7-1 of the three-stage seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
三级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上;The second pole piece 7-2 of the three-stage seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft;
三级密封组件的第三极靴7-3安装在阶梯轴的第三阶梯1-3的外圆上。The third pole shoe 7-3 of the three-stage seal assembly is installed on the outer circle of the third step 1-3 of the stepped shaft.
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-1围成的空间为第一膨胀密封腔14-1。The space enclosed by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-1 is the first expansion sealing cavity 14-1.
第二极靴7-2、第二永磁体9-2、第三极靴7-3和第三阶梯1-3围成的空间为第二膨胀密封腔14-2。The space surrounded by the second pole piece 7-2, the second permanent magnet 9-2, the third pole piece 7-3 and the third step 1-3 is the second expansion sealing chamber 14-2.
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封;The magnetic liquid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal cavity 14-1 form a combined seal of the magnetic liquid and the labyrinth at the first level;
第二极靴7-2和阶梯轴的第二阶梯1-2之间的磁性液体密封和第二膨胀密封腔14-2形成磁性液体与迷宫第二级组合密封。The magnetic liquid seal between the second pole piece 7-2 and the second step 1-2 of the stepped shaft and the second expansion seal chamber 14-2 form a second-stage combination seal of the magnetic liquid and the labyrinth.
相邻两个阶梯的轴径之差均为4mm。所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为1mm。所述的第一至第三极靴7-1、7-2、7-3的内圆面与所述的阶梯轴的第一至第三阶梯1-1、1-2、1-3外圆面的配合间隙均为0.6mm。The difference between the shaft diameters of two adjacent steps is 4mm. The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the shoulder of the second step is 1 mm. The inner circular surfaces of the first to third pole shoes 7-1, 7-2, 7-3 are in contact with the outer surfaces of the first to third steps 1-1, 1-2, 1-3 of the stepped shaft. The matching clearance of the round surface is 0.6mm.
第一、第二膨胀密封腔14-1、14-2的径向长度相等,均为8mm。The radial lengths of the first and second expansion sealing chambers 14-1 and 14-2 are equal, both being 8mm.
通过以上装配实现三级磁性液体与二级迷宫交替式组合密封。Through the above assembly, the alternate combination seal of the third-level magnetic liquid and the second-level labyrinth is realized.
实施方式七Implementation Mode Seven
一种磁性液体与迷宫交替式组合密封,如图9所示,该交替式组合密封包括:轴1,外壳2,第一、第二隔磁环6、10,第一至第四极靴7-1、7-2、7-3、7-4,第一至第四橡胶圈8-1、8-2、8-3、8-4,第一至第三永磁体9-1、9-2、9-3,第一、二轴承5、11、端盖12、第一、第二卡簧4、13。所述的轴1为一阶梯轴。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 9, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first to fourth pole pieces 7 -1,7-2,7-3,7-4, the first to the fourth rubber ring 8-1,8-2,8-3,8-4, the first to the third permanent magnet 9-1,9 -2,9-3, the first and second bearings 5,11, the end cover 12, the first and the second snap springs 4,13. The shaft 1 is a stepped shaft.
将第一至第四橡胶圈8-1、8-2、8-3、8-4分别安装在第一至第四极靴7-1、7-2、7-3、7-4外圆上的凹槽内。Install the first to fourth rubber rings 8-1, 8-2, 8-3, 8-4 on the outer circles of the first to fourth pole shoes 7-1, 7-2, 7-3, 7-4 respectively in the groove on the
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2、第二永磁体9-2、第三极靴7-3、第三永磁体9-3、第四极靴7-4。Between the first and second magnetic isolation rings 6 and 10, the first pole shoe 7-1, the first permanent magnet 9-1, the second pole shoe 7-2, the second permanent magnet 9-2, the Three pole pieces 7-3, the third permanent magnet 9-3, and the fourth pole piece 7-4.
将磁性液体注入所述的第一至第四极靴内圆面上,构成四级密封组件,套在轴1上。The magnetic liquid is injected into the inner circular surfaces of the first to fourth pole pieces to form a four-stage sealing assembly, which is sleeved on the shaft 1 .
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10两端的轴上,将第一、第二卡簧4、13分别安装在轴1上左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈。Install the first and second bearings 5 and 11 on the shafts at the two ends of the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 on the concave holes at the left end of the shaft 1 respectively. In the groove 4-1 and the groove 4-2 at the right end; then install the sealing assembly installed on the shaft 1 in the housing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the housing 2.
四级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole piece 7-1 of the four-stage seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
四级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上;The second pole piece 7-2 of the four-stage seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft;
四级密封组件的第三极靴7-3安装在阶梯轴的第三阶梯1-3的外圆上;The third pole piece 7-3 of the four-stage seal assembly is installed on the outer circle of the third step 1-3 of the stepped shaft;
四级密封组件的第四极靴7-4安装在阶梯轴的第四阶梯1-4的外圆上。The fourth pole piece 7-4 of the four-stage seal assembly is installed on the outer circle of the fourth step 1-4 of the stepped shaft.
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-1围成的空间为第一膨胀密封腔14-1。The space enclosed by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-1 is the first expansion sealing cavity 14-1.
第二极靴7-2、第二永磁体9-2、第三极靴7-3和第三阶梯1-3围成的空间为第二膨胀密封腔14-2。The space surrounded by the second pole piece 7-2, the second permanent magnet 9-2, the third pole piece 7-3 and the third step 1-3 is the second expansion sealing cavity 14-2.
第三极靴7-3、第三永磁体9-3、第四极靴7-4和第四阶梯1-4围成的空间为第三膨胀密封腔14-3。The space surrounded by the third pole piece 7-3, the third permanent magnet 9-3, the fourth pole piece 7-4 and the fourth step 1-4 is the third expansion sealing cavity 14-3.
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封;The magnetic liquid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal cavity 14-1 form a combined seal of the magnetic liquid and the labyrinth at the first level;
第二极靴7-2和阶梯轴的第二阶梯1-2之间的磁性液体密封和第二膨胀密封腔14-2形成磁性液体与迷宫第二级组合密封;The magnetic liquid seal between the second pole piece 7-2 and the second step 1-2 of the stepped shaft and the second expansion seal cavity 14-2 form a second-stage combination seal of the magnetic liquid and the labyrinth;
第三极靴7-3和阶梯轴的第三阶梯1-3之间的磁性液体密封和第三膨胀密封腔14-3形成磁性液体与迷宫第三级组合密封;The magnetic liquid seal between the third pole piece 7-3 and the third step 1-3 of the stepped shaft and the third expansion seal cavity 14-3 form a third-level combined seal of the magnetic liquid and the labyrinth;
相邻两个阶梯的轴径之差均为6mm。所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为1.2mm。所述的第一至第四极靴7-1、7-2、7-3、7-4的内圆面与所述的阶梯轴的第一至第四阶梯1-1、1-2、1-3、1-4外圆面的配合间隙均为0.8mm。The difference between the shaft diameters of two adjacent steps is 6mm. The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the shoulder of the second step is 1.2 mm. The inner circular surfaces of the first to fourth pole shoes 7-1, 7-2, 7-3, 7-4 and the first to fourth steps 1-1, 1-2, The fit clearance of the outer circular surfaces of 1-3 and 1-4 is 0.8mm.
第一至第三膨胀密封腔14-1、14-2、14-3的径向长度相等,均为15mm。The radial lengths of the first to third expansion and sealing chambers 14-1, 14-2, 14-3 are equal to 15 mm.
通过以上装配实现四级磁性液体与迷宫交替式组合密封。Through the above assembly, the four-stage magnetic liquid and labyrinth alternate combination seal can be realized.
实施方式八Embodiment eight
一种磁性液体与迷宫交替式组合密封,如图6所示,实施方式八与实施方式六的区别:所述的第一至第三极靴7-1、7-2、7-3的内孔上加工出极齿,极齿数量为2个或10个或2~10之间的任一个数。An alternating combined seal of magnetic liquid and labyrinth, as shown in Figure 6, the difference between the eighth embodiment and the sixth embodiment: the inner parts of the first to third pole pieces 7-1, 7-2, 7-3 Pole teeth are processed on the hole, and the number of pole teeth is 2 or 10 or any number between 2 and 10.
实施方式九Implementation Mode Nine
一种磁性液体与迷宫交替式组合密封,如图7所示,实施方式九与实施方式六的区别:所述的第一至第三极靴7-1、7-2、7-3的内孔为锥孔,锥度为1:10或1:0.25或1:10~1:0.25之间的任一个数。An alternating combined seal of magnetic liquid and labyrinth, as shown in Figure 7, the difference between the ninth embodiment and the sixth embodiment: the inner parts of the first to third pole pieces 7-1, 7-2, 7-3 The hole is a tapered hole, and the taper is 1:10 or 1:0.25 or any number between 1:10 and 1:0.25.
实施方式十Embodiment ten
一种磁性液体与迷宫交替式组合密封,如图8所示,实施方式十与实施方式九的区别:所述的第一至第三极靴7-1、7-2、7-3的锥孔内,加工出极齿,极齿数量为2~10个,极齿数量为2个或10个或2~10之间的任一个数。An alternating combined seal of magnetic liquid and labyrinth, as shown in Figure 8, the difference between the tenth embodiment and the ninth embodiment: the cones of the first to third pole pieces 7-1, 7-2, 7-3 In the hole, pole teeth are processed, the number of pole teeth is 2-10, and the number of pole teeth is 2 or 10 or any number between 2-10.
实施方式十一Embodiment Eleven
一种磁性液体与迷宫交替式组合密封,如图10所示,该交替式组合密封包括:轴1,外壳2,第一、第二隔磁环6、10,第一至第十极靴7-1、7-2、7-3、……、7-9、7-10,第一至第十橡胶圈8-1、8-2、8-3、……、8-9、8-10,第一至第九永磁体9-1、9-2、……、9-9,第一、二轴承5、11、端盖12、第一、第二卡簧4、13。所述的轴1为一阶梯轴。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 10, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first to tenth pole shoes 7 -1,7-2,7-3,...,7-9,7-10, the first to tenth rubber rings 8-1,8-2,8-3,...,8-9,8- 10. The first to ninth permanent magnets 9-1, 9-2, ..., 9-9, the first and second bearings 5, 11, end caps 12, first and second snap springs 4, 13. The shaft 1 is a stepped shaft.
将第一至第十橡胶圈8-1、8-2、8-3、……、8-9、8-10分别安装在第一至第十极靴7-1、7-2、7-3、……、7-9、7-10外圆上的凹槽内。Install the first to tenth rubber rings 8-1, 8-2, 8-3, ..., 8-9, 8-10 on the first to tenth pole shoes 7-1, 7-2, 7- 3, ..., 7-9, 7-10 in the groove on the outer circle.
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2、第二永磁体9-2、第三极靴7-3、依此类推Between the first and second magnetic isolation rings 6 and 10, the first pole shoe 7-1, the first permanent magnet 9-1, the second pole shoe 7-2, the second permanent magnet 9-2, the Three-pole shoe 7-3, and so on
第九极靴7-9、第九永磁体9-9、第十极靴7-10。The ninth pole piece 7-9, the ninth permanent magnet 9-9, and the tenth pole piece 7-10.
将磁性液体注入所述的第一至第十极靴内圆面上,构成十级密封组件,套在轴1上。The magnetic liquid is injected into the inner circular surfaces of the first to tenth pole shoes to form a tenth stage seal assembly, which is sleeved on the shaft 1 .
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10两端的轴上,将第一、第二卡簧4、13分别安装在轴1上左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈。Install the first and second bearings 5 and 11 on the shafts at the two ends of the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 on the concave holes at the left end of the shaft 1 respectively. In the groove 4-1 and the groove 4-2 at the right end; then install the sealing assembly installed on the shaft 1 in the housing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the housing 2.
十级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole shoe 7-1 of the ten-stage seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
十级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上;The second pole piece 7-2 of the tenth seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft;
十级密封组件的第三极靴7-3安装在阶梯轴的第三阶梯1-3的外圆上;The third pole piece 7-3 of the tenth seal assembly is installed on the outer circle of the third step 1-3 of the stepped shaft;
依此类推So on and so forth
十级密封组件的第九极靴7-9安装在阶梯轴的第九阶梯1-9的外圆上;The ninth pole piece 7-9 of the tenth seal assembly is installed on the outer circle of the ninth step 1-9 of the stepped shaft;
十级密封组件的第十极靴7-10安装在阶梯轴的第十阶梯1-10的外圆上。The tenth pole piece 7-10 of the tenth seal assembly is installed on the outer circle of the tenth step 1-10 of the stepped shaft.
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-2围成的空间为第一膨胀密封腔14-1;The space surrounded by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-2 is the first expansion sealing cavity 14-1;
第二极靴7-2、第二永磁体9-2、第三极靴7-3和第三阶梯1-3围成的空间为第二膨胀密封腔14-2;The space surrounded by the second pole piece 7-2, the second permanent magnet 9-2, the third pole piece 7-3 and the third step 1-3 is the second expansion sealing cavity 14-2;
依此类推So on and so forth
第九极靴7-9、第九永磁体9-9、第十极靴7-10和第十阶梯1-10围成的空间为第九膨胀密封腔14-9。The space enclosed by the ninth pole shoe 7-9, the ninth permanent magnet 9-9, the tenth pole shoe 7-10 and the tenth step 1-10 is the ninth expansion sealing cavity 14-9.
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封;The magnetic liquid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal cavity 14-1 form a combined seal of the magnetic liquid and the labyrinth at the first stage;
第二极靴7-2和阶梯轴的第二阶梯1-2之间的磁性液体密封和第二膨胀密封腔14-2形成磁性液体与迷宫第二级组合密封;The magnetic liquid seal between the second pole piece 7-2 and the second step 1-2 of the stepped shaft and the second expansion seal cavity 14-2 form a second-stage combination seal of the magnetic liquid and the labyrinth;
第三极靴7-3和阶梯轴的第三阶梯1-3之间的磁性液体密封和第三膨胀密封腔14-3形成磁性液体与迷宫第三级组合密封;The magnetic liquid seal between the third pole piece 7-3 and the third step 1-3 of the stepped shaft and the third expansion seal cavity 14-3 form a third-level combined seal of the magnetic liquid and the labyrinth;
依此类推So on and so forth
第九极靴7-9和阶梯轴的第九阶梯1-9之间的磁性液体密封和第九膨胀密封腔14-9形成磁性液体与迷宫第九级组合密封;The magnetic liquid seal between the ninth pole shoe 7-9 and the ninth step 1-9 of the stepped shaft and the ninth expansion sealing chamber 14-9 form a magnetic liquid and labyrinth ninth-level combined seal;
第十极靴7-10和阶梯轴的第十阶梯1-10之间的磁性液体密封为第十级磁性液体密封。The magnetic liquid seal between the tenth pole piece 7-10 and the tenth step 1-10 of the stepped shaft is a tenth-stage magnetic liquid seal.
相邻两个阶梯的轴径之差均为3mm。所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为1.5mm。所述的第一至第十极靴7-1、7-2、……、7-10的内圆面与所述的阶梯轴的第一至第十阶梯1-1、1-2、......、1-10外圆面的配合间隙均为1.2mm。The difference between the shaft diameters of two adjacent steps is 3mm. The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the shoulder of the second step is 1.5mm. The inner circular surfaces of the first to tenth pole shoes 7-1, 7-2, ..., 7-10 and the first to tenth steps 1-1, 1-2, . ... and the fit clearance of the outer circular surface of 1-10 is 1.2mm.
第一至第九膨胀密封腔14-1、14-2、……、14-9的径向长度相等,均为20mm。The radial lengths of the first to ninth expansion and sealing chambers 14-1, 14-2, ..., 14-9 are equal to 20 mm.
通过以上装配实现十级磁性液体与九级迷宫交替式组合密封。Through the above assembly, the alternate combined seal of ten-stage magnetic liquid and nine-stage labyrinth can be realized.
实施方式十二Embodiment 12
一种磁性液体与迷宫交替式组合密封,如图11所示,该交替式组合密封包括:轴1,外壳2,第一、第二隔磁环6、10,第一至第二十极靴7-1、7-2、7-3、……、7-19、7-20,第一至第二十橡胶圈8-1、8-2、8-3、……、8-19、8-20,第一至第十九永磁体9-1、9-2、……、9-19,第一、二轴承5、11、端盖12、第一、第二卡簧4、13。所述的轴1为一阶梯轴。An alternate combination seal of magnetic liquid and labyrinth, as shown in Figure 11, the alternate combination seal includes: shaft 1, housing 2, first and second magnetic isolation rings 6, 10, first to twentieth pole shoes 7-1,7-2,7-3,...,7-19,7-20, the first to the twentieth rubber ring 8-1,8-2,8-3,...,8-19, 8-20, the first to nineteenth permanent magnets 9-1, 9-2, ..., 9-19, the first and second bearings 5, 11, end caps 12, the first and second retaining springs 4, 13 . The shaft 1 is a stepped shaft.
将第一至第二十橡胶圈8-1、8-2、8-3、……、8-19、8-20分别安装在第一至第二十极靴7-1、7-2、7-3、……、7-19、7-20外圆上的凹槽内。Install the first to twentieth rubber rings 8-1, 8-2, 8-3, ..., 8-19, 8-20 on the first to twentieth pole pieces 7-1, 7-2, In the groove on 7-3, ..., 7-19, 7-20 outer circle.
在第一、第二隔磁环6、10之间,顺序安装第一极靴7-1、第一永磁体9-1、第二极靴7-2、第二永磁体9-2、第三极靴7-3、依此类推Between the first and second magnetic isolation rings 6 and 10, the first pole shoe 7-1, the first permanent magnet 9-1, the second pole shoe 7-2, the second permanent magnet 9-2, the Three-pole shoe 7-3, and so on
第十九极靴7-19、第十九永磁体9-19、第二十极靴7-20。The nineteenth pole piece 7-19, the nineteenth permanent magnet 9-19, and the twentieth pole piece 7-20.
将磁性液体注入所述的第一至第二十极靴内圆面上,构成二十级密封组件,套在轴1上。The magnetic liquid is injected into the inner circular surfaces of the first to twentieth pole pieces to form a twentieth-level sealing assembly, which is sleeved on the shaft 1 .
再将第一、第二轴承5、11分别安装在第一、第二隔磁环6、10两端的轴上,将第一、第二卡簧4、13分别安装在轴1上左端的凹槽4-1和右端的凹槽4-2内;再将安装在轴1上的密封组件安装在外壳2内,通过端盖12与外壳2的螺纹连接压紧第二轴承11外圈。Install the first and second bearings 5 and 11 on the shafts at the two ends of the first and second magnetic isolation rings 6 and 10 respectively, and install the first and second snap springs 4 and 13 on the concave holes at the left end of the shaft 1 respectively. In the groove 4-1 and the groove 4-2 at the right end; then install the sealing assembly installed on the shaft 1 in the housing 2, and press the outer ring of the second bearing 11 through the threaded connection between the end cover 12 and the housing 2.
二十级密封组件的第一极靴7-1安装在阶梯轴的第一阶梯1-1的外圆上;The first pole shoe 7-1 of the twentieth-level seal assembly is installed on the outer circle of the first step 1-1 of the stepped shaft;
二十级密封组件的第二极靴7-2安装在阶梯轴的第二阶梯1-2的外圆上;The second pole piece 7-2 of the twenty-stage seal assembly is installed on the outer circle of the second step 1-2 of the stepped shaft;
二十级密封组件的第三极靴7-3安装在阶梯轴的第三阶梯1-3的外圆上;The third pole shoe 7-3 of the twenty-stage seal assembly is installed on the outer circle of the third step 1-3 of the stepped shaft;
依此类推So on and so forth
二十级密封组件的第十九极靴7-19安装在阶梯轴的第十九阶梯1-19的外圆上;The nineteenth pole piece 7-19 of the twenty-level seal assembly is installed on the outer circle of the nineteenth step 1-19 of the stepped shaft;
二十级密封组件的第二十极靴7-20安装在阶梯轴的第二十阶梯1-20的外圆上。The twentieth pole shoe 7-20 of the twentieth-level seal assembly is installed on the outer circle of the twentieth step 1-20 of the stepped shaft.
第一极靴7-1、第一永磁体9-1、第二极靴7-2和第二阶梯1-2围成的空间为第一膨胀密封腔14-1;The space surrounded by the first pole piece 7-1, the first permanent magnet 9-1, the second pole piece 7-2 and the second step 1-2 is the first expansion sealing cavity 14-1;
第二极靴7-2、第二永磁体9-2、第三极靴7-3和第三阶梯1-3围成的空间为第二膨胀密封腔14-2;The space surrounded by the second pole piece 7-2, the second permanent magnet 9-2, the third pole piece 7-3 and the third step 1-3 is the second expansion sealing cavity 14-2;
依此类推So on and so forth
第十九极靴7-19、第十九永磁体9-19、第二十极靴7-20和第二十阶梯1-20围成的空间为第十九膨胀密封腔14-19。The space surrounded by the nineteenth pole piece 7-19, the nineteenth permanent magnet 9-19, the twentieth pole piece 7-20 and the twentieth step 1-20 is the nineteenth expansion sealing cavity 14-19.
第一极靴7-1和阶梯轴的第一阶梯1-1之间的磁性液体密封和第一膨胀密封腔14-1形成磁性液体与迷宫第一级组合密封;The magnetic liquid seal between the first pole piece 7-1 and the first step 1-1 of the stepped shaft and the first expansion seal cavity 14-1 form a combined seal of the magnetic liquid and the labyrinth at the first level;
第二极靴7-2和阶梯轴的第二阶梯1-2之间的磁性液体密封和第二膨胀密封腔14-2形成磁性液体与迷宫第二级组合密封;The magnetic liquid seal between the second pole piece 7-2 and the second step 1-2 of the stepped shaft and the second expansion seal cavity 14-2 form a second-stage combination seal of the magnetic liquid and the labyrinth;
第三极靴7-3和阶梯轴的第三阶梯1-3之间的磁性液体密封和第三膨胀密封腔14-3形成磁性液体与迷宫第三级组合密封;The magnetic liquid seal between the third pole piece 7-3 and the third step 1-3 of the stepped shaft and the third expansion seal cavity 14-3 form a third-level combined seal of the magnetic liquid and the labyrinth;
依此类推So on and so forth
第十九极靴7-19和阶梯轴的第十九阶梯1-19之间的磁性液体密封和第十九膨胀密封腔14-19形成磁性液体与迷宫第十九级组合密封;The magnetic liquid seal between the nineteenth pole piece 7-19 and the nineteenth step 1-19 of the stepped shaft and the nineteenth expansion seal cavity 14-19 form a combined seal of the nineteenth stage of the magnetic liquid and the labyrinth;
第二十极靴7-20和阶梯轴的第二十阶梯1-20之间的磁性液体密封为第二十级磁性液体密封。The magnetic liquid seal between the twentieth pole shoe 7-20 and the twentieth step 1-20 of the stepped shaft is a twentieth-level magnetic liquid seal.
相邻两个阶梯的轴径之差均为12mm。所述的第一极靴7-1的右侧面16与第二阶梯的轴肩左侧面15距离Lg为2.0mm。所述的第一至第二十极靴7-1、7-2、……、7-20的内圆面与所述的阶梯轴的第一至第二十阶梯1-1、1-2、......、1-20外圆面的配合间隙均为2.0mm。The difference between the shaft diameters of two adjacent steps is 12mm. The distance Lg between the right side 16 of the first pole shoe 7-1 and the left side 15 of the shoulder of the second step is 2.0 mm. The inner circular surfaces of the first to twentieth pole shoes 7-1, 7-2, ..., 7-20 and the first to twentieth steps 1-1, 1-2 of the stepped shaft ,...,1-20 The fit clearance of the outer circular surface is 2.0mm.
第一至第十九膨胀密封腔14-1、14-2、……、14-19的径向长度相等,均为30mm。The radial lengths of the first to nineteenth expansion and sealing chambers 14-1, 14-2, ..., 14-19 are equal to 30mm.
通过以上装配实现二十级磁性液体与十九级迷宫交替式组合密封。Through the above assembly, the alternate combination seal of 20-level magnetic liquid and 19-level labyrinth can be realized.
密封圈3嵌入外壳2法兰上的凹槽内,通过外壳2与被密封介质壳体的螺纹连接固定在被密封介质壳体上。The sealing ring 3 is embedded in the groove on the flange of the casing 2, and is fixed on the casing of the sealed medium through the threaded connection between the casing 2 and the casing of the sealed medium.
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