CN103112177B - Composite material tower production apparatus and production method - Google Patents
Composite material tower production apparatus and production method Download PDFInfo
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- CN103112177B CN103112177B CN201310055148.0A CN201310055148A CN103112177B CN 103112177 B CN103112177 B CN 103112177B CN 201310055148 A CN201310055148 A CN 201310055148A CN 103112177 B CN103112177 B CN 103112177B
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Abstract
The invention discloses a composite material tower production apparatus and production method. The apparatus comprises a mold and a framework which are both perpendicular to the horizontal surface, wherein the framework is provided with at least two brackets; the brackets can be moved on the framework in the vertical direction; each bracket is provided with a via hole and an annular disk which are coaxial with the mold; the annular disk can be rotated under the action of a second motor; a first guide ring is fixed on the annular disk; at least one second guide ring fixed with respect to the brackets is arranged between the uppermost first guide ring and the undermost first guide ring; all the guide rings are coaxial with the mold; guide holes are annularly distributed on each guide ring; and a dip tank is fixed on each bracket. By using the structure, the invention provides a production apparatus and production method for producing a composite material tower containing zero fiber, obviously improves the axial stretching resistance and bending resistance of the composite material tower and has the characteristics of ingenious concept, simple structure, easiness in production, low production cost and the like.
Description
Technical field
The present invention relates to a kind of composite material pole tower production equipment and production method thereof, specifically for producing composite material pole tower.
Background technology
At present, laying when transmission line of electricity, composite material pole tower is with respect to traditional Reinforced Concrete Pole Tower and steel construction shaft tower, has the series of advantages such as acidproof, alkaline-resisting, corrosion-resistant, ageing-resistant, intensity is high, long service life, maintenance cost are low.Existing composite material pole tower production equipment is horizontal equipment, mainly that cone shape mould accumbency is arranged, be provided with and mention in the termination of this mould, on mould side, the guide dolly with gumming device is set, on this guide dolly, be provided with yarn guide head, yarn guide head is near die surface, described mould rotates under the drive of motor, guide dolly moves back and forth along the direction parallel with mould shaft under the drive of another motor simultaneously, thereby the continuous fiber low-angle after impregnation is wound around and is arranged on mould.Described impregnation, floods the thermosetting resin of colloidal.Aborning, in the time that continuous fiber is arranged into die tip, caught on by mentioning of die tip, continuous fiber can be returned and continue to arrange.
Adopt above-mentioned production equipment and production method, have following problem:
One, mould must rotate, just can prevent the thermosetting resin segregation of colloidal at the downside of mould, avoid the composite material pole tower entirety mechanical property distribution inequality of producing, in the situation that horizontal die rotates, the said equipment is arranged on the shaft section of mould after cannot realizing a large amount of continuous fiber impregnations equably, thereby in the composite material pole tower that makes to produce, there is no zero degree fiber (zero degree fiber is positioned at the continuous fiber on shaft tower shaft section).So the enhancing structure of the composite material pole tower of producing is at present wound around and forms by continuous fiber low-angle, this enhancing axis of no-feathering, to stretching, causes axial stretch-proof performance and the bending resistance of composite material pole tower entirety low.In order to reach shaft tower performance requirement, must cause the thickness of composite material pole tower to become large, cost increases.And because the amount of deflection of the layout ， Gan Ta that there is no zero degree fiber becomes large, the corridor that finally causes transmitting electricity is widened, and floor space increases, and cost increases.
Two, the production equipment of horizontal layout, takies plant area large, produces input cost high.
Summary of the invention
One of object of the present invention is to provide a kind of composite material pole tower production equipment, in order to improve axial stretch-proof performance and the bending resistance of composite material pole tower.
The technical scheme that realizes the first goal of the invention is as follows: a kind of composite material pole tower production equipment, comprise frame (2) and conical mould (1), described mould (1) and frame (2) all with the perpendicular layout of horizontal plane, in frame (2), be provided with at least two-layer support (4), described support (4) is slidably matched with frame (2), and support (4) can be moved up and down in frame (2); On described support (4), be provided with via hole and annular disk (5), this via hole and annular disk (5) are all coaxially arranged with mould (1), this annular disk (5) is connected with the output shaft transmission of the second motor (6), annular disk (5) is rotated under the effect of the second motor (6), and described the second motor (6) interfixes with support (4); On described annular disk (5), be fixed with the first guide ring (7), between the superiors and orlop the first guide ring (7), be provided with at least one deck the second guide ring (8), described the second guide ring (8) interfixes with support (4), described the first guide ring (7) and the second guide ring (8) are all coaxially arranged with mould (1), be distributed with guide hole at the upper hoop of guide ring (7 and 8), on described support (4), be fixed with steeping vat (9).
Adopt said structure, in the time that support moves up, at least the annular disk on orlop support rotates, the continuous fiber of the second guide ring guiding upwards arranges, at least the continuous fiber of orlop the first guide ring guiding is wound around the continuous fiber of the second guide ring guiding to be positioned on mould; In the time that support moves down, at least the annular disk on the superiors' support rotates, the continuous fiber of the second guide ring guiding arranges downwards, and at least the continuous fiber of the superiors' the first guide ring guiding is wound around the continuous fiber of the second guide ring guiding to be positioned on mould; Thereby the continuous fiber of the second guide ring guiding is arranged all the time along the direction paralleling with mould shaft, and always there is the continuous fiber of the first guide ring guiding that the continuous fiber of the second guide ring guiding is wound around and is positioned on the shaft section of mould, make to include zero degree fiber (being positioned at the continuous fiber on composite material pole tower shaft section) in the enhancing structure of composite material pole tower of output, and then improved significantly axial stretch-proof performance and the bending resistance of composite material pole tower; The continuous fiber of arranging along the direction paralleling with mould shaft by the second guide ring guiding like this, can realize easily this continuous fiber and be arranged in equably in a large number on the shaft section of mould; And, the continuous fiber of the second guide ring guiding is after die tip is locked by the continuous fiber of corresponding the first guide ring guiding, can arrange along the opposite direction of former direction, make die tip no longer need to arrange and mention, make the structure of equipment and production technology simpler; Moreover mould and frame and horizontal plane are perpendicular, make production equipment take plant area little, reduce production input cost.
Be provided with die frame (10) and the 3rd motor (11) in the below of described mould (1), the lower end of the upper end of described die frame (10) and mould (1) is fixedly linked, this die frame (10) is connected with the output shaft transmission of the 3rd motor (11), and die frame (10) is rotated under the effect of the 3rd motor (11).When the first guide ring and the second guide ring are time far away apart from die surface, the continuous fiber that the winding of the first guide ring guiding is arranged easily makes the continuous fiber of the second guide ring guiding be offset, so employing said structure, mould is rotated by die frame, can proofread and correct the skew of the continuous fiber of the second guide ring guiding, further guarantee that this partial continuous fiber is wound on the shaft section that is positioned at mould all the time.
Described frame (2) comprises four root posts (2a), upper frame (2b) and underframe (2c), wherein four root posts (2a) rectangular arrangement, the two ends up and down of column (2a) are fixedly linked with upper frame (2b) and underframe (2c) respectively, make frame simple in structure, intensity is high.Be provided with the first motor (3) in the lower end of described column (2a), described the first motor (3) is fixed on underframe (2c), the output shaft of the first motor (3) is connected with screw rod (12) transmission by travelling gear, described screw rod (12) is parallel to each other with column (2a), the upper cover of screw rod (12) has nut (14), described nut (14) is fixedly linked with sleeve (13), and sleeve (13) is enclosed within on column (2a); Described support (4) has two-layer up and down, and the outer rim of upper and lower two-layer support (4) is all fixedly linked with sleeve (13), described the first motor (3) drives screw rod (12) rotation, and screw rod (12) turning effort nut (14), sleeve (13) and support (4) move up and down.Support is set to two-layerly like this, the first guide ring is only had two-layer up and down, and the overall structure of equipment is simpler; And two-layer support is all slidably matched by sleeve and frame, make equipment compacter; Moreover, realize support and move up and down by screw rod, nut, make the movement of support steady, further guarantee that the continuous fiber of the second guide ring guiding is wound on the shaft section that is positioned at mould all the time.
Described the first guide ring (7) is fixedly linked with annular disk (5) by the first guide rod (15) and first connecting rod (16), wherein the first guide rod (15) is uniformly distributed along the inner periphery of annular disk (5), and the lower end of the first guide rod (15) is fixed on annular disk (5), the upper end of the first guide rod (15) is provided with guide hole, the outer end of the middle part of this first guide rod (15) and first connecting rod (16) is fixedly linked, described first connecting rod (16) is positioned at the inner side of the first guide rod (15), and the inner of this first connecting rod (16) and the first guide ring (7) are fixedly linked.Above structure makes the fixed structure of the first guide ring simple, and the first guide ring is by the more close die surface of support of first connecting rod; And the continuous fiber that the guide hole on the first guide rod can be drawn coma on annular disk leads, avoid the mutual interference of continuous fiber phase.
Described the second guide ring (8) has one deck, this second guide ring (8) is fixedly linked by second connecting rod (17) and upper layer bracket (4), the hole wall of the outer end of described second connecting rod (17) and upper layer bracket (4) via hole is fixedly linked, and the inner of second connecting rod (17) and the second guide ring (8) are fixedly linked.Like this second guide ring is arranged to one deck, make the overall structure of equipment simpler, the second guide ring, by the more close die surface of support of second connecting rod, makes the continuous fiber position of the second guide ring guiding more accurate.
Described steeping vat (9) groove ringwise, the quantity of steeping vat (9) has three, and wherein two steeping vats (9) are fixed on the inner upper surface of support (4), and these two steeping vats (9) are positioned at the inner side of annular disk (5); Another steeping vat (9) is fixed on the inner below of upper layer bracket (4), and, this steeping vat (9) is fixedly linked by third connecting rod (18) and the middle part of second connecting rod (17) near the sidewall of mould (1), and this steeping vat (9) is fixedly linked with the lower surface of upper layer bracket (4) by the 4th connecting rod (19) tilting away from the sidewall of mould (1); In described steeping vat (9), be provided with impregnation saddle (20).By steeping vat and guide ring corresponding setting one by one, can avoid the continuous fiber phase mutual interference of each guide ring guiding like this.
Be provided with the overarm (21) of four distributed rectangular in the below of support (4), the two ends of described overarm (21) are fixedly linked with corresponding sleeve (13), described the second motor (6) is fixed in the overarm (21) of respective annular dish (5) below, and the second motor (6) is interfixed with support (4) by this overarm (21) and sleeve (13).Fix like this second motor, can avoid the coma of continuous fiber on the rack-mount interference annular disk of the second motor to place.
Be fixed with the second guide rod (22) in the lower end of described upper layer bracket (4), described the second guide rod (22) annular spread is in the outer circumferential sides of corresponding steeping vat (9), the lower surface of the upper end of the second guide rod (22) and upper layer bracket (4) is fixedly linked, and the lower end of the second guide rod (22) is provided with guide hole.The guide hole of the second lower end of the guide rod can lead to the continuous fiber of the second guide ring guiding before impregnation.
Two of object of the present invention is to provide one to utilize above equipment, produces the method for composite material pole tower.
Realize the second goal of the invention technical scheme as follows: a kind of production method of composite material pole tower, comprises the following steps:
The first step, support (4) moves to the lower end of frame (2), make the just lower end to mould (1) of undermost the first guide ring (7), the coma of a part of continuous fiber is placed on to annular disk (5) upper, the coma of another part continuous fiber is placed on frame (1) ground or support body in addition;
Second step, draws the liaison fibrous termination of all fibres group, imports in steeping vat (9) thermosetting resin of dipping colloidal;
The 3rd step, the continuous fiber termination of the upper coma of annular disk (5) is drawn from steeping vat (9), through the guide hole on corresponding the first guide ring (7), and be manually fixed on the lower end of mould (1), the continuous fiber termination of another part coma is drawn from steeping vat (9), pass the guide hole on corresponding the second guide ring (8), and be manually fixed on the lower end of mould (1);
The 4th step, undermost annular disk (5) rotates under the drive of corresponding the second motor (6), the first guide ring (7) on this annular disk (5) is rotated, the continuous fiber hoop of this first guide ring (7) guiding is wound around, the termination of other continuous fibers is locked to mould lower end;
The 5th step, support (4) moves up, orlop annular disk (5) rotates under the drive of corresponding the second motor (6), the continuous fiber of the second guide ring (8) guiding is upwards arranged, the upwards spiral winding of continuous fiber of orlop the first guide ring (7) guiding;
The 6th step, when arbitrary the first guide ring (7) above being positioned at orlop the first guide ring (7) moves to mould (1) upper end, annular disk (5) and corresponding the second motor of this annular disk (5) (6) that this first guide ring (7) is corresponding all stop operating, in the time that orlop the first guide ring (7) also moves to the upper end of mould (1), support (4) starts to change into and moving down by moving up;
The 7th step, support (4) moves down, the superiors' annular disk (5) rotates under the drive of corresponding the second motor (6), the continuous fiber of the second guide ring (8) guiding is arranged, the downward spiral winding of continuous fiber of the superiors' the first guide rings (7) guiding downwards;
The 8th step, when arbitrary the first guide ring (7) below being positioned at the superiors' the first guide rings (7) moves to mould (1) lower end, annular disk (5) and corresponding the second motor of this annular disk (5) (6) that this first guide ring (7) is corresponding all stop operating, in the time that the superiors' the first guide rings (7) also move to the lower end of mould (1), support (4) starts to move up by moving down to change into;
The 9th step, repeats the 5th step to the eight steps, repeatedly until reach technological requirement;
The tenth step, support (4) stops mobile, and all annular disks (5) stop operating, thermosetting resin cured;
The 11 step, crop end, withdrawing pattern.
Beneficial effect: the present invention passes through mould and frame and the perpendicular layout of horizontal plane, and the first guide ring moving up and down and the second guide ring between the superiors and orlop the first guide ring be set in frame, and the first guide ring can rotate, thereby the composite material pole tower production equipment and the production method thereof that provide a kind of production to contain zero degree fiber, significantly improved axial stretch-proof performance and the bending resistance of composite material pole tower, have be skillfully constructed, simple in structure, produce easily and the feature such as production cost is low.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment 1.
Fig. 2 is the A portion enlarged drawing of Fig. 1.
Fig. 3 is the B-B profile of Fig. 2.
Fig. 4 is the first motor-driven schematic diagram of embodiment 1.
Fig. 5 is the structural representation of embodiment 2.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1:
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the present invention includes mould 1, frame 2, the first motor 3, support 4, annular disk 5, the second motor 6, the first guide ring 7, the second guide ring 8, steeping vat 9, die frame 10, the 3rd motor 11, screw rod 12, sleeve 13, nut 14, the first guide rod 15, first connecting rod 16, second connecting rod 17, third connecting rod 18, the 4th connecting rod 19, impregnation saddle 20, overarm 21 and the second guide rod 22.Its mid frame 2 and the perpendicular layout of horizontal plane, described frame 2 comprises four rectangle column 2a, upper frame 2b and underframe 2c, wherein four root post 2a rectangular arrangement, the two ends up and down of column 2a are fixedly linked with upper frame 2b and underframe 2c respectively.That described mould 1 is is conical, with the perpendicular layout of horizontal plane, mould 1 is positioned in the middle of the rectangle that four root post 2a surround.Below described mould 1, be provided with die frame 10 and the 3rd motor 11, the lower end of the upper end of described die frame 10 and mould 1 is fixedly linked, the lower end of this die frame 10 is connected with the output shaft transmission of the 3rd motor 11, die frame 10 is rotated under the effect of the 3rd motor 11, and described the 3rd motor 11 is fixed on underframe 2c.
As shown in Figure 1, Figure 2 and Figure 3, be provided with the first motor 3 in the lower end of described column 2a, it is upper that described the first motor 3 is fixed on underframe 2c, and the output shaft of this first motor 3 is connected with screw rod 12 transmissions by two orthogonal travelling gears.Described screw rod 12 is parallel to each other with column 2a, and on screw rod 12, cover has nut 14.Described nut 14 is fixedly linked by the horizontal floor on sleeve 13 and sleeve 13, and described sleeve 13 is rectangular, and this sleeve 13 is enclosed within on column 2a.In described frame 2, be provided with upper and lower two-layer support 4, the outer rim of described upper and lower two-layer support 4 is all fixedly linked with sleeve 13, and support 4 is slidably matched by sleeve 13 and frame 2.When described the first motor 3 drives screw rod 12 to rotate, screw rod 12 turning effort nuts 14, sleeve 13 and support 4 move up and down, and support 4 can be moved up and down in frame 2.
As shown in Figure 1, Figure 2 and Figure 3, be provided with via hole and annular disk 5 on described support 4, this via hole and annular disk 5 are all coaxially arranged with mould 1.Below described support 4, be provided with the overarm 21 of four distributed rectangular, the two ends of described overarm 21 are fixedly linked with corresponding sleeve 13, described the second motor 6 is fixed in the overarm 21 of respective annular dish 5 belows, and the second motor 6 is interfixed with support 4 by this overarm 21 and sleeve 13.Described annular disk 5 is connected with the output shaft transmission of the second motor 6, and annular disk 5 is rotated under the effect of the second motor 6.On described annular disk 5, be fixed with the first guide ring 7, described the first guide ring 7 is coaxially arranged with mould 1, and on the first guide ring 7, hoop is distributed with guide hole.Described the first guide ring 7 is fixedly linked with corresponding annular disk 5 by the first guide rod 15 and first connecting rod 16.Wherein the first guide rod 15 is uniformly distributed along the inner periphery of annular disk 5, and the lower end of the first guide rod 15 is fixed on the inner upper surface of annular disk 5, is provided with guide hole in the upper end of described the first guide rod 15.The outer end of the middle part of this first guide rod 15 and first connecting rod 16 is fixedly linked, and described first connecting rod 16 is positioned at the inner side of the first guide rod 15, and the inner of this first connecting rod 16 and the first guide ring 7 are fixedly linked.
As shown in Figure 1 and Figure 2, be provided with one deck the second guide ring 8 between two-layer the first guide ring 7, described the second guide ring 8 interfixes with support 4, and described the second guide ring 8 is coaxially arranged with mould 1, and on the second guide ring 8, hoop is distributed with guide hole.Described the second guide ring 8 is fixedly linked by second connecting rod 17 and upper layer bracket 4, and the hole wall of the outer end of this second connecting rod 17 and upper layer bracket 4 via holes is fixedly linked, and the inner of second connecting rod 17 and the second guide ring 8 are fixedly linked.
As depicted in figs. 1 and 2, on described support 4, be fixed with steeping vat 9, described steeping vat 9 groove ringwise, the quantity of steeping vat 9 has three.Wherein two steeping vats 9 are fixed on the upper surface of support 4 the inners separately, and these two steeping vats 9 are positioned at the inner side of corresponding annular disk 5.Another steeping vat 9 is fixed on the inner below of upper layer bracket 4, and, this steeping vat 9 is fixedly linked by third connecting rod 18 and the middle part of second connecting rod 17 near the sidewall of mould 1, and this steeping vat 9 is fixedly linked with the lower surface of upper layer bracket 4 by the 4th connecting rod 19 tilting away from the sidewall of mould 1.In described steeping vat 9, be provided with impregnation saddle 20, this impregnation saddle 20 is made up of three coaxial annular bars that are fixedly linked.Be fixed with the second guide rod 22 in the lower end of described upper layer bracket 4, described the second guide rod 22 annular spread are in the outer circumferential sides of corresponding steeping vat 9, the lower surface of the upper end of the second guide rod 22 and upper layer bracket 4 is fixedly linked, and is provided with guide hole in the lower end of described the second guide rod 22.
Embodiment 2:
As shown in Figure 5, be provided with upper and lower four layers of support 4 in described frame 2, the outer rim of described upper and lower four layers of support 4 is all fixedly linked with sleeve 13, and support 4 is slidably matched by sleeve 13 and frame 2.Described annular disk 5 and the first guide ring 7 all with support 4 corresponding setting one by one.Between the superiors and orlop the first guide ring 7, be provided with three layer of second guide ring 8, described the second guide ring 8 and the first guide ring 7 intervals are arranged.Described three layer of second guide ring 8 is fixedly linked by second connecting rod 17 and three layers of support 4 above separately.The quantity of described steeping vat 9 has seven, wherein four steeping vats 9 are fixed on the upper surface of four layers of support 4 the inner separately, be fixed in the above the separately inner below of three layers of support 4 of other three steeping vats 9, makes steeping vat 9 and the first guide ring 7 and the corresponding setting one by one of the second guide ring 8.All the other structures of the present embodiment are identical with embodiment 1, and therefore not to repeat here.
Embodiment 3:
Be provided with the first motor 3 in the lower end of described column 2a, it is upper that described the first motor 3 is fixed on underframe 2c, and the output shaft of this first motor 3 is connected with sleeve 13 transmissions with sprocket wheel by chain, and described sleeve 13 is rectangular, and this sleeve 13 is enclosed within on column 2a.In described frame 2, be provided with upper and lower three layers of support 4, the outer rim of described support 4 is all fixedly linked with sleeve 13, and support 4 is slidably matched by sleeve 13 and frame 2.Drive chain sprocket to do the used time when described the first motor 3 rotates, sleeve 13 and support 4 move up and down, and support 4 can be moved up and down in frame 2.
Described annular disk 5 and the first guide ring 7 all with support 4 corresponding setting one by one.Between the superiors and orlop the first guide ring 7, be provided with two-layer the second guide ring 8, described the second guide ring 8 and the first guide ring 7 intervals are arranged.Described two-layer the second guide ring 8 is fixedly linked by second connecting rod 17 and upper two layers support 4 separately.The quantity of described steeping vat 9 has five, wherein three steeping vats 9 are fixed on the upper surface of three layers of support 4 the inner separately, be fixed in the above the separately inner below of two-layer support 4 of two other steeping vat 9, makes steeping vat 9 and the first guide ring 7 and the corresponding setting one by one of the second guide ring 8.All the other structures of the present embodiment are identical with embodiment 1, and therefore not to repeat here.
Embodiment 4:
In described frame 2, hydraulic transmission is set, is provided with upper and lower two-layer support 4 in described frame 2, described support 4 moves up and down in frame 2 by this hydraulic transmission.All the other structures of the present embodiment are identical with embodiment 1, and therefore not to repeat here.
Embodiment 5:
A kind of method of utilizing device fabrication composite material pole tower described in embodiment 1 or embodiment 4:
The first step, upper and lower two-layer support 4 moves to the lower end of frame 2, make the just lower end to mould 1 of undermost the first guide ring 7, the coma of a part of continuous fiber is placed on annular disk 5, the coma of another part continuous fiber is placed on the ground or support body beyond frame 1.
Second step, draws the liaison fibrous termination of all fibres group, and wherein on annular disk 5, the continuous fiber termination sub-clustering of coma, through the guide hole of corresponding the first guide rod 15 upper ends, imports to by corresponding impregnation saddle 20 in the steeping vat 9 of annular disk 5 inner sides; The continuous fiber termination sub-clustering of another part coma, through the guide hole of the second guide rod 22 lower ends, imports to by corresponding impregnation saddle 20 in the steeping vat 9 of upper layer bracket 4 inner belows, makes the thermosetting resin of all continuous fiber dipping colloidals.
The 3rd step, draws the continuous fiber termination of coma on annular disk 5 from steeping vat 9 separately, through the guide hole on corresponding the first guide ring 7, and be manually fixed on the lower end of mould 1; , the continuous fiber termination of another part coma is drawn from corresponding steeping vat 9 meanwhile, pass the guide hole on the second guide ring 8, and be manually fixed on the lower end of mould 1.
The 4th step, lower floor's annular disk 5 rotates under the drive of corresponding the second motor 6, and the first guide ring 7 on this annular disk 5 is rotated, and the continuous fiber hoop that this first guide ring 7 guides is wound around, and the termination of other continuous fibers is locked to the lower end of mould 1.
The 5th step, the first motor 3 drives upper and lower two-layer support 4 all to move up, lower floor's annular disk 5 rotates under the drive of corresponding the second motor 6, and the continuous fiber that the second guide ring 8 is guided is upwards arranged, the upwards spiral winding of continuous fiber that 5 correspondences of lower floor's annular disk the first guide ring 7 guides; 5 correspondences of upper strata annular disk the second motor 6 rotatably also can not rotate, when 5 correspondences of upper strata annular disk the second motor 6 does not rotate, when the continuous fiber that 5 correspondences of upper strata annular disk the first guide ring 7 is guided is also upwards arranged, can increase the content of zero degree fiber in composite material pole tower; When 5 correspondences of upper strata annular disk the second motor 6 rotates, when continuous fiber hoop that 5 correspondences of upper strata annular disk the first guide ring 7 guides is wound around, the continuous fiber location that can make the first guide ring 7 guide is more accurate; When the preferred support 4 of the present embodiment moves up, the 3rd motor 11 moves, mould 1 is rotated under the effect of die frame 10, and the rotation direction of its rotation direction and lower floor's annular disk 5 adapts, the skew of the continuous fiber that its velocity of rotation and the second guide ring 8 guide adapts, thereby the skew of the continuous fiber that the second guide ring 8 is guided is proofreaied and correct, further guarantee that the continuous fiber that the second guide ring 8 guides is arranged on the shaft section of mould 1.
The 6th step, in the time that upper strata the first guide ring 7 moves to mould 1 upper end, corresponding the second motor 6 of upper strata annular disk 5 and upper strata annular disk 5 all stops operating, and in the time that lower floor's the first guide ring 7 also moves to the upper end of mould 1, support 4 starts to change into and moving down by moving up.
The 7th step, the first motor 3 drives upper and lower two-layer support 4 all to move down, upper strata annular disk 5 rotates under the drive of corresponding the second motor 6, and the continuous fiber that the second guide ring 8 is guided is arranged downwards, the downward spiral winding of continuous fiber that 5 correspondences of upper strata annular disk the first guide ring 7 guides; 5 correspondences of lower floor's annular disk the second motor 6 rotatably also can not rotate, when 5 correspondences of lower floor's annular disk the second motor 6 does not rotate, when the continuous fiber that 5 correspondences of lower floor's annular disk the first guide ring 7 is guided is also arranged downwards, can increase the content of zero degree fiber in composite material pole tower, when 5 correspondences of lower floor's annular disk the second motor 6 rotates, when continuous fiber hoop that 5 correspondences of lower floor's annular disk the first guide ring 7 guides is wound around, the continuous fiber location that can make the first guide ring 7 guide is more accurate; When the preferred support 4 of the present embodiment moves down, the 3rd motor 11 moves, mould 1 is rotated under the effect of die frame 10, and the rotation direction of its rotation direction and upper strata annular disk 5 adapts, the skew of the continuous fiber that its velocity of rotation and the second guide ring 8 guide adapts, thereby the skew of the continuous fiber that the second guide ring 8 is guided is proofreaied and correct, further guarantee that the continuous fiber that the second guide ring 8 guides is arranged on the shaft section of mould 1.
The 8th step, in the time that lower floor's the first guide ring 7 moves to mould 1 lower end, corresponding the second motor 6 of lower floor's annular disk 5 and lower floor's annular disk 5 all stops operating, and in the time that upper strata the first guide ring 7 also moves to the lower end of mould 1, support 4 starts to move up by moving down to change into.
The 9th step, repeats the 5th step to the eight steps, repeatedly until reach technological requirement.
The tenth step, support 4 stops mobile, and all annular disks 5 stop operating, thermosetting resin cured.
The 11 step, crop end, extracts the finished product after solidifying from mould 1.
Embodiment 6:
A kind of method of utilizing device fabrication composite material pole tower described in embodiment 2 or embodiment 3:
The first step, all supports 4 move to the lower end of frame 2, make the just lower end to mould 1 of undermost the first guide ring 7, the coma of a part of continuous fiber is placed on each layer of annular disk 5, the coma of another part continuous fiber is placed on the ground or support body beyond frame 1.
Second step, draws the liaison fibrous termination of all fibres group, and wherein on annular disk 5, the continuous fiber termination sub-clustering of coma, through the guide hole of corresponding the first guide rod 15 upper ends, imports to by corresponding impregnation saddle 20 in the steeping vat 9 of annular disk 5 inner sides; The guide hole of each layer of the second guide rod 22 lower end is passed in the continuous fiber termination sub-clustering of another part coma, and imports in the steeping vat 9 that is fixed on support 4 inner belows by corresponding impregnation saddle 20, makes the thermosetting resin of all continuous fiber dipping colloidals.
The 3rd step, draws the continuous fiber termination of coma on annular disk 5 from steeping vat 9, pass the guide hole on corresponding the first guide ring 7, and is manually fixed on the lower end of mould 1; , the continuous fiber termination of another part coma is drawn from steeping vat 9 meanwhile, pass the guide hole on corresponding the second guide ring 8, and be manually fixed on the lower end of mould 1.
The 4th step, undermost annular disk 5 rotates under the drive of corresponding the second motor 6, and the first guide ring 7 on this annular disk 5 is rotated, and the continuous fiber hoop that this first guide ring 7 guides is wound around, and the termination of other continuous fibers is locked to the lower end of mould 1.
The 5th step, the first motor 3 drives all supports 4 all to move up, undermost annular disk 5 rotates under the drive of corresponding the second motor 6, and the continuous fiber that the second guide ring 8 is guided is upwards arranged, the upwards spiral winding of continuous fiber that 5 correspondences of undermost annular disk the first guide ring 7 guides; 5 correspondences of annular disk, second motor 6 of other layer rotatably also can not rotate, and the present embodiment preferably other layer of annular disk 5 replaces reverse synchronized rotation with orlop annular disk 5, thereby makes mould stress equalization, makes the two-way torsional property of product consistent.
The 6th step, in the time being positioned at arbitrary first guide ring 7 of orlop the first guide ring 7 tops and moving to mould 1 upper end, corresponding the second motor 6 of the annular disk 5 of these the first guide ring 7 correspondences and this annular disk 5 all stops operating, in the time that orlop the first guide ring 7 also moves to the upper end of mould 1, support 4 starts to change into and moving down by moving up.
The 7th step, the first motor 3 drives all supports 4 all to move down, the annular disk 5 of the superiors rotates under the drive of corresponding the second motor 6, and the continuous fiber that the second guide ring 8 is guided is arranged downwards, the downward spiral winding of continuous fiber that 5 correspondences of annular disk, first guide ring 7 of the superiors guides; 5 correspondences of annular disk, second motor 6 of other layer rotatably also can not rotate, and the present embodiment preferably other layer of annular disk 5 replaces reverse synchronized rotation with the superiors' annular disk 5, thereby makes mould stress equalization, makes the two-way torsional property of product consistent.
The 8th step, in the time being positioned at arbitrary first guide ring 7 of the superiors the first guide ring 7 belows and moving to mould 1 lower end, corresponding the second motor 6 of the annular disk 5 of these the first guide ring 7 correspondences and this annular disk 5 all stops operating, in the time that the superiors' the first guide ring 7 also moves to the lower end of mould 1, support 4 starts to move up by moving down to change into.
The 9th step, repeats the 5th step to the eight steps, repeatedly until reach technological requirement.
The tenth step, support 4 stops mobile, and all annular disks 5 stop operating, thermosetting resin cured.
The 11 step, crop end, extracts the finished product after solidifying from mould 1.
Although below by reference to the accompanying drawings the preferred embodiments of the present invention are described, but the invention is not restricted to above-mentioned detailed description of the invention, above-mentioned detailed description of the invention is only schematic instead of determinate, those of ordinary skill in the art is under enlightenment of the present invention, under the prerequisite without prejudice to aim of the present invention and claim, can make like multiple types and representing, as change the number of plies of support, or change the moving fit form between ring-like dish and frame, or change the mounting structure of guide ring, or change the cylindrical shape that is shaped as of mould, or the first step first moves to support 4 lower end of frame 2 in production method, make the just upper end to mould 1 of undermost the first guide ring 7, and subsequent step medium-height trestle first moves down and moves up afterwards etc., within such conversion all falls into protection scope of the present invention.
Claims (9)
1. a composite material pole tower production equipment, comprise frame (2) and conical mould (1), it is characterized in that: described mould (1) and frame (2) all with the perpendicular layout of horizontal plane, in frame (2), be provided with at least two-layer support (4), described support (4) is slidably matched with frame (2), and support (4) can be moved up and down in frame (2); On described support (4), be provided with via hole and annular disk (5), this via hole and annular disk (5) are all coaxially arranged with mould (1), this annular disk (5) is connected with the output shaft transmission of the second motor (6), annular disk (5) is rotated under the effect of the second motor (6), and described the second motor (6) interfixes with support (4); On described annular disk (5), be fixed with the first guide ring (7), between the superiors and orlop the first guide ring (7), be provided with at least one deck the second guide ring (8), described the second guide ring (8) interfixes with support (4), described the first guide ring (7) and the second guide ring (8) are all coaxially arranged with mould (1), be distributed with guide hole at the upper hoop of guide ring (7 and 8), on described support (4), be fixed with steeping vat (9).
2. composite material pole tower production equipment according to claim 1, it is characterized in that: be provided with die frame (10) and the 3rd motor (11) in the below of described mould (1), the lower end of the upper end of described die frame (10) and mould (1) is fixedly linked, this die frame (10) is connected with the output shaft transmission of the 3rd motor (11), and die frame (10) is rotated under the effect of the 3rd motor (11).
3. composite material pole tower production equipment according to claim 2, it is characterized in that: described frame (2) comprises four root posts (2a), upper frame (2b) and underframe (2c), wherein four root posts (2a) rectangular arrangement, the two ends up and down of column (2a) are fixedly linked with upper frame (2b) and underframe (2c) respectively; Be provided with the first motor (3) in the lower end of described column (2a), described the first motor (3) is fixed on underframe (2c), the output shaft of the first motor (3) is connected with screw rod (12) transmission by travelling gear, described screw rod (12) is parallel to each other with column (2a), the upper cover of screw rod (12) has nut (14), described nut (14) is fixedly linked with sleeve (13), and sleeve (13) is enclosed within on column (2a); Described support (4) has two-layer up and down, and the outer rim of upper and lower two-layer support (4) is all fixedly linked with sleeve (13), described the first motor (3) drives screw rod (12) rotation, and screw rod (12) turning effort nut (14), sleeve (13) and support (4) move up and down.
4. composite material pole tower production equipment according to claim 3, it is characterized in that: described the first guide ring (7) is fixedly linked with annular disk (5) by the first guide rod (15) and first connecting rod (16), wherein the first guide rod (15) is uniformly distributed along the inner periphery of annular disk (5), and the lower end of the first guide rod (15) is fixed on annular disk (5), the upper end of the first guide rod (15) is provided with guide hole, the outer end of the middle part of this first guide rod (15) and first connecting rod (16) is fixedly linked, described first connecting rod (16) is positioned at the inner side of the first guide rod (15), the inner of this first connecting rod (16) and the first guide ring (7) are fixedly linked.
5. composite material pole tower production equipment according to claim 4, it is characterized in that: described the second guide ring (8) has one deck, this second guide ring (8) is fixedly linked by second connecting rod (17) and upper layer bracket (4), the hole wall of the outer end of described second connecting rod (17) and upper layer bracket (4) via hole is fixedly linked, and the inner of second connecting rod (17) and the second guide ring (8) are fixedly linked.
6. composite material pole tower production equipment according to claim 5, it is characterized in that: described steeping vat (9) groove ringwise, the quantity of steeping vat (9) has three, wherein two steeping vats (9) are fixed on the inner upper surface of support (4), and these two steeping vats (9) are positioned at the inner side of annular disk (5); Another steeping vat (9) is fixed on the inner below of upper layer bracket (4), and, this steeping vat (9) is fixedly linked by third connecting rod (18) and the middle part of second connecting rod (17) near the sidewall of mould (1), and this steeping vat (9) is fixedly linked with the lower surface of upper layer bracket (4) by the 4th connecting rod (19) tilting away from the sidewall of mould (1); In described steeping vat (9), be provided with impregnation saddle (20).
7. composite material pole tower production equipment according to claim 6, it is characterized in that: be provided with the overarm (21) of four distributed rectangular in the below of support (4), the two ends of described overarm (21) are fixedly linked with corresponding sleeve (13), described the second motor (6) is fixed in the overarm (21) of respective annular dish (5) below, and the second motor (6) is interfixed with support (4) by this overarm (21) and sleeve (13).
8. composite material pole tower production equipment according to claim 7, it is characterized in that: be fixed with the second guide rod (22) in the lower end of described upper layer bracket (4), described the second guide rod (22) annular spread is in the outer circumferential sides of corresponding steeping vat (9), the lower surface of the upper end of the second guide rod (22) and upper layer bracket (4) is fixedly linked, and the lower end of the second guide rod (22) is provided with guide hole.
9. a method of utilizing device fabrication composite material pole tower described in claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8, is characterized in that comprising the following steps:
The first step, support (4) moves to the lower end of frame (2), make the just lower end to mould (1) of undermost the first guide ring (7), the coma of a part of continuous fiber is placed on to annular disk (5) upper, the coma of another part continuous fiber is placed on frame (1) ground or support body in addition;
Second step, draws the continuous fiber termination of all fibres group, imports in steeping vat (9) thermosetting resin of dipping colloidal;
The 3rd step, the continuous fiber termination of the upper coma of annular disk (5) is drawn from steeping vat (9), through the guide hole on corresponding the first guide ring (7), and be manually fixed on the lower end of mould (1), the continuous fiber termination of another part coma is drawn from steeping vat (9), pass the guide hole on corresponding the second guide ring (8), and be manually fixed on the lower end of mould (1);
The 4th step, undermost annular disk (5) rotates under the drive of corresponding the second motor (6), the first guide ring (7) on this annular disk (5) is rotated, the continuous fiber hoop of this first guide ring (7) guiding is wound around, the termination of other continuous fibers is locked to mould lower end;
The 5th step, support (4) moves up, orlop annular disk (5) rotates under the drive of corresponding the second motor (6), the continuous fiber of the second guide ring (8) guiding is upwards arranged, the upwards spiral winding of continuous fiber of orlop the first guide ring (7) guiding;
The 6th step, when arbitrary the first guide ring (7) above being positioned at orlop the first guide ring (7) moves to mould (1) upper end, annular disk (5) and corresponding the second motor of this annular disk (5) (6) that this first guide ring (7) is corresponding all stop operating, in the time that orlop the first guide ring (7) also moves to the upper end of mould (1), support (4) starts to change into and moving down by moving up;
The 7th step, support (4) moves down, the superiors' annular disk (5) rotates under the drive of corresponding the second motor (6), the continuous fiber of the second guide ring (8) guiding is arranged, the downward spiral winding of continuous fiber of the superiors' the first guide rings (7) guiding downwards;
The 8th step, when arbitrary the first guide ring (7) below being positioned at the superiors' the first guide rings (7) moves to mould (1) lower end, annular disk (5) and corresponding the second motor of this annular disk (5) (6) that this first guide ring (7) is corresponding all stop operating, in the time that the superiors' the first guide rings (7) also move to the lower end of mould (1), support (4) starts to move up by moving down to change into;
The 9th step, repeats the 5th step to the eight steps, repeatedly until reach technological requirement;
The tenth step, support (4) stops mobile, and all annular disks (5) stop operating, thermosetting resin cured;
The 11 step, crop end, withdrawing pattern.
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104108144B (en) * | 2014-07-02 | 2016-09-14 | 江苏澳兰德新材料科技有限公司 | Dipping device |
| CN106273387B (en) * | 2016-08-30 | 2018-06-26 | 李鹏飞 | A kind of taper composite material electric pole tinuous production |
| CN106273386B (en) * | 2016-08-30 | 2018-06-26 | 李鹏飞 | A kind of pipeline or equal-diameter pole tinuous production |
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| CN102233680A (en) * | 2011-04-18 | 2011-11-09 | 李长城 | Vertical pipe production line |
| CN203093048U (en) * | 2013-02-21 | 2013-07-31 | 李长城 | Equipment for producing composite material poles/towers |
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| US5811051A (en) * | 1993-12-03 | 1998-09-22 | Komatsu Ltd. | Method and apparatus for continuously draw-molding fiber reinforced plastic rod formed with spiral groove |
| CN1603093A (en) * | 2004-11-14 | 2005-04-06 | 张国志 | Vertical and ring direction gum dipping wet process glass fiber reinforced plastic tubing continuous pipe twining machine |
| CN201389979Y (en) * | 2008-12-30 | 2010-01-27 | 常州市东海橡胶厂 | Pulp interlaid winding device |
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| CN203093048U (en) * | 2013-02-21 | 2013-07-31 | 李长城 | Equipment for producing composite material poles/towers |
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Inventor after: Li Changcheng Inventor after: Li Qiang Inventor after: Li Feng Inventor after: Wang Dechun Inventor after: Yang Junran Inventor before: Li Changcheng Inventor before: Li Qiang Inventor before: Li Feng Inventor before: Wang Dechun Inventor before: Yang Junran |
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Application publication date: 20130522 Assignee: Chongqing Qingyang holding (Group) Co.,Ltd. Assignor: Li Changcheng Contract record no.: 2016500000018 Denomination of invention: Composite material tower production apparatus and production method Granted publication date: 20141210 License type: Exclusive License Record date: 20160805 |
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Effective date of registration: 20221229 Address after: 454550 Innovation Business Incubation Park at the intersection of Shiju Road, South Ring Road, Qinyang City, Jiaozuo City, Henan Province Patentee after: Qinyang Composite Materials Research Institute Co.,Ltd. Address before: 400712, Xiaowan Town, Beibei District, Chongqing Patentee before: Li Changcheng |