CN103111849A - Large machinery equipment surface multifunction online processing and repairing device - Google Patents
Large machinery equipment surface multifunction online processing and repairing device Download PDFInfo
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- CN103111849A CN103111849A CN2013100502291A CN201310050229A CN103111849A CN 103111849 A CN103111849 A CN 103111849A CN 2013100502291 A CN2013100502291 A CN 2013100502291A CN 201310050229 A CN201310050229 A CN 201310050229A CN 103111849 A CN103111849 A CN 103111849A
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Abstract
The invention relates to a large machinery equipment surface multifunction online processing and repairing device. The large machinery equipment surface multifunction online processing and repairing device comprises a lower sliding table and a cross sliding table which is connected with the lower sliding table in a sliding mode. One end of the lower sliding table is provided with a feed driving device. A base board is arranged at the bottom of the lower sliding table. The base board is connected with fixed base pieces of the large machinery equipment through a fast clamping device. The cross sliding table comprises a lower sliding board and an upper sliding board. The lower sliding board and the upper sliding board are connected in a mutual sliding mode. The lower sliding board and the lower sliding table are connected in a sliding mode. The sliding direction of the upper sliding board is vertical to the sliding direction of the lower sliding board. The upper sliding board is provided with a milling cutter assembly through a milling cutter assembly mounting plate or is provided with a turning cutter assembly through a turning tool assembly mounting plate. The feed driving device or a cutting power device is a hydraulic motor or a servo motor. The large machinery equipment surface multifunction online processing and repairing device has the advantages that through the large machinery equipment surface multifunction online processing and repairing device fixed on the repaired large machinery equipment, a turning cutter or a milling cutter is utilized to repair broken surfaces, and critical components of the large machinery equipments are not needed to be removed, and therefore, online repair to the large machinery equipment is achieved and repair efficiency is improved.
Description
Technical field
This patent belongs to equipment on-line machining recovery technique field, particularly relates to a kind of big machinery table of equipment face multifunctional on-line machining prosthetic device.
Background technology
The heavy mechanical equipments such as the rotary kiln that uses in the industries such as mine, metallurgy, building materials, roller mill, irregular distortion or wearing and tearing often appear in running, as the plane deformation of foundation base, the wearing and tearing of revolving meber cylindrical etc., or the stress in manufacture process does not discharge fully, the timeliness effect does not put in place fully, and the release along with stress when being transported to on-the-spot the installation can cause again machine to deform.These irregular distortion or wearing and tearing can cause the anomalies such as the vibration of equipment emerged in operation, noise, thereby the safe and stable operation of equipment is threatened.Therefore solving in time wear problem is very important.The method that adopts at present is that equipment such as the rotary kiln tyre integral demounting with distortion or wearing and tearing gets off, and is transported in manufactory and processes, and does like this that cost is high, the cycle is long, impact production.
Summary of the invention
This patent provides a kind of big machinery table of equipment face multifunctional on-line machining prosthetic device for solving the technical problem that exists in known technology, and this device can be realized in the not dismounting situation of equipment, and the on-line machining reparation is carried out in distortion or wear surface.
A kind of big machinery table of equipment face multifunctional on-line machining prosthetic device comprises lower slide unit and cross slid platform, and cross slid platform is connected with lower slide unit in the mode that is slidably connected, and an end of described lower slide unit is provided with feed drive unit, and the bottom of lower slide unit is provided with a base plate,
It is characterized in that: base plate is connected by the fixedly substrate of fast fixture with the big machinery equipment, cross slid platform includes lower skateboard and the upper slide that mutually is slidably connected, wherein lower skateboard and lower slide unit are slidably connected, upper slide is vertical with the glide direction of lower skateboard on lower slide unit in the glide direction of lower skateboard, by milling cutter assembly installing plate, the milling cutter assembly is installed on upper slide, or by lathe tool assembly installing plate, the turning cutting tool assembly being installed, feed drive unit is hydraulic motor or servomotor.
This patent can also be by the following technical solutions:
Described milling cutter assembly comprises the cutting dynamical system at top, the knife rest at middle part and the milling cutter tool of bottom, and the milling cutter assembly is arranged on milling cutter assembly installing plate by the knife rest at middle part, and described cutting dynamical system is servomotor or hydraulic motor.
Described turning cutting tool assembly comprises the revolving bed that is arranged on lathe tool assembly installing plate, and the mode that connects to rotate in a circumferential direction is arranged on the tool rest and the lathe tool that is fixed on tool rest on revolving bed.
Described fast fixture is clamp type structure, two binding clips of clamp type structure are hinged on respectively on the fixedly substrate of base plate and big machinery equipment, be provided with sctew feeder between the afterbody of one binding clip of clamp type structure and the middle part of another binding clip, sctew feeder and clamp type structure consist of linkage jointly.
Advantage and good effect that this patent has are:
Because this patent adopts technique scheme, on the fixedly substrate that prosthetic device is fixed on the big machinery equipment that is repaired, utilize lathe tool and milling cutter to repair for the surface of breakage, but not some critical component of big machinery equipment is pulled down, improve the remediation efficiency for the big machinery equipment, realized the online reparation to the big machinery equipment.Simultaneously, feed drive unit and cutting power set adopt hydraulic motor or servomotor, and in the time of can avoiding available technology adopting multi-stage speed-reducing case to realize speed governing, the problem that reduction box is heavier has been dwindled the volume of this device, has improved the flexibility of using.
Description of drawings
Fig. 1 is the structural representation of this patent embodiment 1;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural representation of the turning tool rest of the present embodiment 2;
Fig. 4 is the cutaway view of Fig. 3.
In figure: 1, lower slide unit; 11, base plate; 2, lower skateboard; 3, milling cutter assembly; 31, cutting dynamical system; 32, knife rest; 33, milling cutter; 34, milling cutter assembly installing plate; 41, lathe tool assembly installing plate; 42, tool rest; 43, lathe tool; 44, revolving bed; 5, fast fixture; 51, the first binding clip; 52, the second binding clip; 53, thrust screw thread member; 6, feed drive unit; 7, upper slide; 8, fixing substrate.
The specific embodiment
For further understanding summary of the invention, the Characteristic of this patent, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Embodiment 1:
see also Fig. 1 and Fig. 2, a kind of big machinery table of equipment face multifunctional on-line machining prosthetic device, comprise lower slide unit and 1 cross slid platform 2, cross slid platform is connected with lower slide unit in the mode that is slidably connected, be the form of dovetail groove in the present embodiment, one end of lower slide unit is provided with feed drive unit 6, the bottom of lower slide unit is provided with a base plate 11, base plate is connected by the fixedly substrate 8 of fast fixture 5 with the big machinery equipment, cross slid platform includes lower skateboard and the upper slide that mutually is slidably connected, wherein lower skateboard 2 is slidably connected with lower slide unit, upper slide 7 is vertical with the glide direction of lower skateboard on lower slide unit in the glide direction on lower skateboard, by milling cutter assembly installing plate 34, milling cutter assembly 3 is installed on upper slide.The milling cutter assembly comprises the cutting dynamical system 31 at top, the knife rest 32 at middle part and the milling cutter 33 of bottom, and the milling cutter assembly is arranged on the afterbody of milling cutter assembly installing plate 34 by the knife rest at middle part, and the cutting dynamical system is servomotor.Feed drive unit 6 in this patent and cutting power set 31 adopt fluid motor-driven, can also select driven by servomotor in actual conditions.Simultaneously, feed drive unit and cutting power set adopt hydraulic motor or servomotor, flow that can be by direct control hydraulic motor or the signal of telecommunication that inputs to servomotor are realized speed governing, when avoiding available technology adopting multi-stage speed-reducing case to realize speed governing, the problem that reduction box is heavier, thereby dwindled the volume of this device, improved the flexibility of using.
Described fast fixture is clamp type structure, two binding clips of clamp type structure are hinged on respectively on the fixedly substrate of base plate and big machinery equipment, be provided with sctew feeder between the afterbody of one binding clip of clamp type structure and the middle part of another binding clip, sctew feeder and clamp type structure consist of linkage jointly.particularly, fast fixture comprises the first binding clip 51 and the second binding clip 52 that is hinged, the afterbody of the middle part of the second binding clip and the first binding clip is hinged, the head of the first binding clip and base plate hinged, the head of the second binding clip is hinged on the fixedly substrate of big machinery equipment, the afterbody of the second binding clip is provided with a screw sleeve in hinged way, the screw sleeve inside spin is connected with the thrust screw thread member, the hinged position of screw sleeve and the second binding clip is the A point, the mode that the head of thrust screw thread member circumferentially rotates with axial restraint is connected with the jointed shaft in the middle part of the first binding clip, the position that connects is the B point.During left-handed or dextrorotation, make A, 2 Distance Shorteneds of B or lengthening when thrust screw thread member 53, thereby reach the purpose that base plate 11 and fixing substrate unclamp or clamp.
Embodiment 2:
As shown in Figure 3, Figure 4, the present embodiment is that with the difference that is embodiment 1 cutting tool assembly is not milling cutter, but adopted lathe tool, cutting tool assembly is the turning cutting tool assembly particularly, it comprises the lathe tool assembly installing plate 41 that is arranged on upper slide one end, be arranged on the tool rest 42 on lathe tool assembly installing plate, the mode that connects to rotate in a circumferential direction is arranged on the tool rest 42 and the lathe tool 43 that is fixed by screws on tool rest on revolving bed 44.
When changing into the use lathe tool as cutting tool by the use milling cutter, milling cutter assembly installing plate is pulled down from upper slide, lathe tool assembly installing plate and turning cutting tool assembly are changed, utilized bolt that lathe tool assembly installing plate and upper slide are fixed, namely complete the work that changes the outfit of cutter.This device can utilize the rotation of big machinery equipment itself to realize that such as rotary drum furnace, rotary kiln etc. replaced chuck to clamp workpiece and driven workpiece being rotated to the cutting of the major part on equipment.
The operating principle of this patent is:
Referring to accompanying drawing, in this patent, drive cross slid platform 2 by lower slide unit 1 and move, realize that directions X moves with Y-direction to move.Machining direction when directions X is milling and turning (stroke 2000mm), it is the direction that feed drive unit drives, Y-direction is manually mobile (stroke 100mm), in the situation that adjust the depth of cut without cutting load, can realize twice milling or three millings, strengthen the width of machined surface to realize repeatedly milling.The Z direction is manually mobile (stroke 150mm), the effect of the adjusting of the feed degree of depth and tool setting when being used for realizing milling.Realize adjusting and tool setting to the feed degree of depth can also realizing by adjusting the relative angle of tool rest 42 on revolving bed the adjustment of anterior angle and relief angle by the position of adjusting lathe tool during turning.
This device can be realized by changing milling cutter assembly 3, milling cutter assembly installing plate 34 and turning cutting tool assembly 4 conversion of milling and turning.Facing cutter is the slim face cutter of self-control; When lathe tool is installed, can adjust arbitrarily the Cutting tool installation manner angle according to the difference of cutting point, realize bit alignment parts centers.According to the difference of milling and turning feed, realize feed 0.51mm/min～156mm/min in a big way in arbitrarily speed governing.
although the above is described the preferred embodiment of this patent by reference to the accompanying drawings, but this patent is not limited to the above-mentioned specific embodiment, the above-mentioned specific embodiment is only schematic, be not restrictive, those of ordinary skill in the art is under the enlightenment of this patent, do not breaking away from the scope situation that this patent aim and claim protect, can also make a lot of forms, for example: 1, fast fixture is still clamp type structure, but the afterbody at the first binding clip is provided with a screw sleeve in hinged way, the screw sleeve inside spin is connected with the thrust screw thread member, the mode that the head of thrust screw thread member circumferentially rotates with axial restraint is connected with the jointed shaft in the middle part of the second binding clip.Within these all belong to the protection domain of this patent.
Claims (4)
1. a big machinery table of equipment face multifunctional on-line machining prosthetic device, comprise lower slide unit and cross slid platform, and cross slid platform is connected with lower slide unit in the mode that is slidably connected, and an end of described lower slide unit is provided with feed drive unit, and the bottom of lower slide unit is provided with a base plate,
It is characterized in that: base plate is connected by the fixedly substrate of fast fixture with the big machinery equipment, cross slid platform includes lower skateboard and the upper slide that mutually is slidably connected, wherein lower skateboard and lower slide unit are slidably connected, upper slide is vertical with the glide direction of lower skateboard on lower slide unit in the glide direction of lower skateboard, by milling cutter assembly installing plate, the milling cutter assembly is installed on upper slide, or by lathe tool assembly installing plate, the turning cutting tool assembly being installed, feed drive unit is hydraulic motor or servomotor.
2. processing prosthetic device as claimed in claim 1, it is characterized in that: described milling cutter assembly comprises the cutting dynamical system at top, the knife rest at middle part and the milling cutter tool of bottom, the milling cutter assembly is arranged on milling cutter assembly installing plate by the knife rest at middle part, and described cutting dynamical system is servomotor or hydraulic motor.
3. processing prosthetic device as claimed in claim 1, it is characterized in that: described turning cutting tool assembly comprises the revolving bed that is arranged on lathe tool assembly installing plate, and the mode that connects to rotate in a circumferential direction is arranged on the tool rest and the lathe tool that is fixed on tool rest on revolving bed.
4. processing prosthetic device as described in one of claim 1～3, it is characterized in that: described fast fixture is clamp type structure, two binding clips of clamp type structure are hinged on respectively on the fixedly substrate of base plate and big machinery equipment, be provided with sctew feeder between in the middle part of one binding clip afterbody of clamp type structure and another binding clip, sctew feeder and clamp type structure consist of linkage jointly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100502291A CN103111849A (en) | 2013-02-07 | 2013-02-07 | Large machinery equipment surface multifunction online processing and repairing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100502291A CN103111849A (en) | 2013-02-07 | 2013-02-07 | Large machinery equipment surface multifunction online processing and repairing device |
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| CN103111849A true CN103111849A (en) | 2013-05-22 |
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| CN2013100502291A Pending CN103111849A (en) | 2013-02-07 | 2013-02-07 | Large machinery equipment surface multifunction online processing and repairing device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551889A (en) * | 2014-12-17 | 2015-04-29 | 武汉中海荣特焊科技有限公司 | On-line grinding machine for tire of rotary kiln |
| CN106736617A (en) * | 2017-01-20 | 2017-05-31 | 马鞍山马钢表面工程技术有限公司 | A kind of lifting lathe for on-line machining |
| CN107138776A (en) * | 2017-07-13 | 2017-09-08 | 中国铁建重工集团有限公司 | Tool rest prosthetic device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2309921Y (en) * | 1997-08-05 | 1999-03-10 | 张巧生 | Multi-purpose wrench |
| EP1338376A1 (en) * | 2002-02-25 | 2003-08-27 | DECKEL MAHO Pfronten GmbH | Milling machine for milling and turning rod shaped material |
| CN201017521Y (en) * | 2007-03-21 | 2008-02-06 | 固高科技(深圳)有限公司 | Double coordinates processing module of aggregate machinery for teaching |
| CN201483236U (en) * | 2009-08-12 | 2010-05-26 | 孙慧平 | Turning-milling two-purpose cross feed unit type tool rest device for hydraulic machine |
| CN201841407U (en) * | 2010-05-26 | 2011-05-25 | 东方电气(广州)重型机器有限公司 | Movable large-aperture boring and milling machining device |
| CN201989062U (en) * | 2011-04-14 | 2011-09-28 | 君宇企业股份有限公司 | Clamp capable of quickly adjusting span |
| CN203125129U (en) * | 2013-02-07 | 2013-08-14 | 中材装备集团有限公司 | Large-scale mechanical device surface multifunctional online machining repairing device |
-
2013
- 2013-02-07 CN CN2013100502291A patent/CN103111849A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2309921Y (en) * | 1997-08-05 | 1999-03-10 | 张巧生 | Multi-purpose wrench |
| EP1338376A1 (en) * | 2002-02-25 | 2003-08-27 | DECKEL MAHO Pfronten GmbH | Milling machine for milling and turning rod shaped material |
| CN201017521Y (en) * | 2007-03-21 | 2008-02-06 | 固高科技(深圳)有限公司 | Double coordinates processing module of aggregate machinery for teaching |
| CN201483236U (en) * | 2009-08-12 | 2010-05-26 | 孙慧平 | Turning-milling two-purpose cross feed unit type tool rest device for hydraulic machine |
| CN201841407U (en) * | 2010-05-26 | 2011-05-25 | 东方电气(广州)重型机器有限公司 | Movable large-aperture boring and milling machining device |
| CN201989062U (en) * | 2011-04-14 | 2011-09-28 | 君宇企业股份有限公司 | Clamp capable of quickly adjusting span |
| CN203125129U (en) * | 2013-02-07 | 2013-08-14 | 中材装备集团有限公司 | Large-scale mechanical device surface multifunctional online machining repairing device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551889A (en) * | 2014-12-17 | 2015-04-29 | 武汉中海荣特焊科技有限公司 | On-line grinding machine for tire of rotary kiln |
| CN106736617A (en) * | 2017-01-20 | 2017-05-31 | 马鞍山马钢表面工程技术有限公司 | A kind of lifting lathe for on-line machining |
| CN107138776A (en) * | 2017-07-13 | 2017-09-08 | 中国铁建重工集团有限公司 | Tool rest prosthetic device |
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Application publication date: 20130522 |