CN206614053U - Double axle cylinder sleeve boring machines of four cutter head of main spindle box eight - Google Patents

Abstract

The utility model discloses a boring machine with double spindle boxes, four cutter heads and eight axes for cylinder liners. It includes base, column, spindle box screw, spindle box mounting block, spindle motor, motor mounting plate, spindle box, rough boring tool, fine boring tool, tooling fixture, and workbench. The utility model is equipped with two spindle boxes, and each spindle box is equipped with four cutter shafts. The spindle box adopts a synchronous belt wheel transmission output, so that one spindle motor simultaneously drives four boring tool shafts for synchronous movement, and the rough boring tool and the fine boring tool The knife moves simultaneously. The tooling and clamping of the utility model adopts the numerical control hydraulic type, which can fix the workpiece efficiently and stably, realize the adjustment of the clamping force during rough and fine boring, and further improve the precision of the processed workpiece. The utility model has a simple use method and lower technical requirements for workers, not only can effectively improve the production efficiency of boring holes, but also can obtain higher-precision cylinder products.

Description

Double-spindle box four-head eight-axis cylinder liner boring machine

technical field

The utility model relates to a boring machine for cylinder liners, in particular to a boring machine for cylinder liners with double spindle boxes, four cutter heads and eight axes.

Background technique

A boring machine is a machine tool that uses a boring tool to bore an existing prefabricated hole in a workpiece. Generally, the rotation of the boring tool is the main motion, and the movement of the boring tool or workpiece is the feed motion. The workpiece does not move during the machining process, let the tool move, align the center of the tool with the center of the hole, and rotate the tool.

It is mainly used to process high-precision holes or complete the finishing of multiple holes at one time. In addition, it can also process other processing surfaces related to hole finishing. The machining accuracy and surface quality of drilling, milling, and cutting are higher than those of drilling machines by using different tools and accessories. The boring machine is the main equipment for processing large box parts. It can also process thread and process outer circle and end face, etc.

The existing cylinder liner boring machines are constantly improving in terms of machining accuracy and the range of parts that can be machined. However, the cylinder liner boring machines currently on the market generally adopt the structure of the traditional single boring tool, and there is still room for further improvement in terms of production efficiency and convenience.

As for boring machine fixtures, manual fixtures are common in the market, and the automation level of fixtures is not very high, and there is no hydraulic fixture that can be automatically adjusted for the different clamping forces required for rough and fine boring.

Contents of the invention

Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a double-spindle box four-head eight-axis cylinder liner boring machine and its control method.

A double-spindle box four-head eight-axis cylinder liner boring machine includes a base, a column, a spindle box mounting block, a spindle box screw, a spindle motor, a motor mounting plate, a spindle box, a rough boring tool, a fine boring tool, and a tooling fixture. And the workbench, as well as the specific tooling side plate, pressure plate oil cylinder, tooling plate, pressure ring, workpiece ferrule, universal bearing, pressure plate, positioning ejector rod, oil pipe seat, tooling sleeve, guide sleeve, support cylinder back seat , support cylinder rear seat oil hole, support cylinder and positioning head, and oil tank including hydraulic device, oil suction filter, oil pump motor, variable vane pump, oil filler, liquid level gauge, air cooler, oil return pipeline, oil inlet pipeline , superimposed check valve, pressure reducing valve, first electromagnetic reversing valve, second electromagnetic reversing valve, third electromagnetic reversing valve and oil circuit board;

The column and workbench are installed and fixed on the base, the spindle box screw is installed on the column, the spindle box installation block is installed on the column and connected with the spindle box screw, the spindle box and the spindle box installation block are installed and fixed, and the spindle motor is installed on the motor installation On the board, the motor mounting plate is bolted to the upper end of the spindle box, and the lower end of the spindle box is fixed with a rough boring tool and a fine boring tool, and the fixture is fixed on the workbench through the tooling side plate;

The tooling plate is connected to the side plate of the tooling by bolts, the pressure plate oil cylinder and the positioning ejector rod are fixed on the tooling plate, the pressure plate and the pressure plate oil cylinder are connected by bolts and universal bearings, the pressure ring is installed on the pressure plate, and the tooling sleeve is positioned and fixed by the tooling plate On the workbench, the workpiece ferrule is fixedly installed on the tooling sleeve, and the oil pipe seat is installed on the tooling side plate on one side; the guide sleeve is fixed on the tooling sleeve, the rear end is fixed with the back seat of the supporting cylinder, and the supporting cylinder is installed and fixed on the In the guide sleeve, the front end of the support cylinder is fixed with the positioning head bolt and the rear end is connected with the oil hole in the back seat of the support cylinder;

The oil inlet pipeline and the oil return pipeline are connected to the oil tank, and a variable vane pump is connected between the oil inlet pipeline and the oil tank. The oil tank is provided with a sub-cooler, a filling port and a liquid level gauge, and the variable vane pump is connected to the oil pump motor. A third electromagnetic reversing valve and a first electromagnetic reversing valve are sequentially arranged between the pressure plate oil cylinder and the oil tank, and a pressure reducing valve and a superposition check valve are arranged in sequence between the third electromagnetic reversing valve and the first electromagnetic reversing valve. The support cylinder and the oil inlet pipeline are successively provided with a subtractive superimposed check valve and a second electromagnetic reversing valve, a pressure reducing valve is arranged on the oil return pipeline, and all oil circuits are arranged on the oil circuit board.

The single spindle box is equipped with two rough boring cutters and two fine boring cutters respectively, and the synchronous rotation of the four boring cutter shafts is realized by a synchronous pulley transmission structure.

The material of the guide sleeve is tin bronze.

The support cylinder is a force-sensitive hydraulic cylinder, which is uniformly distributed on the tooling sleeve, and three oil circuits are arranged on each tooling sleeve to connect in series, and two tooling sleeves are arranged symmetrically on each tooling sleeve. , the specific clamping force of each fixture is switched according to the working conditions of rough boring and fine boring.

The utility model is equipped with two spindle boxes, and each spindle box is equipped with four cutter shafts. The spindle box adopts a synchronous belt wheel transmission output, so that one spindle motor can simultaneously drive four boring tool shafts for synchronous movement, and the rough boring tool and the fine boring tool The knives move at the same time, making full use of the available space of machine tools and factories, and making full use of the effective labor of workers. Moreover, the tooling clamping of the utility model is specific, adopts numerical control hydraulic type, can fix the workpiece efficiently and stably, realize the adjustment of the clamping force during rough and fine boring, and avoid the large deformation caused by excessive clamping force during fine boring. The processing error can be reduced, and the precision of the processed workpiece can be further improved. The utility model has a simple use method, lower technical requirements for workers, and compact product space, which can not only effectively improve the production efficiency of boring holes, but also obtain higher-precision cylinder products.

Description of drawings

Fig. 1 is the side schematic diagram of a kind of double main shaft box four cutter heads eight-axis cylinder liner boring machine of the utility model;

Fig. 2 is a front schematic view of a double spindle box four-cutter head eight-axis cylinder liner boring machine of the utility model;

Fig. 3 is a schematic front view schematic diagram of the tooling and clamping of a double-spindle box four-cutter head eight-axis cylinder liner boring machine of the utility model;

Fig. 4 is a schematic diagram of the left side view of the tooling and clamping of a double-spindle box, four-cutter, eight-axis cylinder liner boring machine of the present invention;

Fig. 5 is a specific top view schematic diagram of the tooling and clamping of a double-spindle box, four-cutter, eight-axis cylinder liner boring machine of the present invention;

Fig. 6 is a schematic diagram of the specific hydraulic system of the tooling and clamping of a double-spindle box, four-cutter, eight-axis cylinder liner boring machine of the present invention;

In the figure, base 11, column 1, spindle box mounting block 2, spindle box screw 3, spindle motor 4, motor mounting plate 5, spindle box 6, rough boring tool 7, fine boring tool 8, tooling fixture 9, work Table 10, tooling side plate 901, pressure plate oil cylinder 902, tooling plate 903, pressure ring 904, workpiece ferrule 905, universal bearing 906, pressure plate 907, positioning ejector rod 908, oil pipe seat 909, tooling sleeve 9010, guide sleeve 9011 , support cylinder rear seat 9012, support cylinder rear seat oil hole 9012h, support cylinder 9013, positioning head 9014, oil tank Y1, oil suction filter Y2, oil pump motor Y3, variable vane pump Y4, oil filler Y5, liquid level gauge Y6, wind Cooler Y7, oil return pipeline Y8, oil inlet pipeline Y9, superimposed check valve Y10, pressure reducing valve Y11, first electromagnetic reversing valve Y12, second electromagnetic reversing valve Y13, third electromagnetic reversing valve Y14, Oil circuit board Y15.

detailed description

As shown in Figures 1, 2, 3, 4, 5, and 6, a double-headstock four-head eight-axis cylinder liner boring machine includes a base 11, a column 1, a headstock installation block 2, a headstock screw 3, and a spindle motor. 4. Motor mounting plate 5, spindle box 6, rough boring tool 7, fine boring tool 8, tooling fixture 9 and workbench 10, and tooling side plate 901 of tooling fixture 9, pressure plate oil cylinder 902, tooling plate 903, press Ring 904, workpiece ferrule 905, universal bearing 906, pressure plate 907, positioning ejector rod 908, oil pipe seat 909, tooling sleeve 9010, guide sleeve 9011, support cylinder rear seat 9012, support cylinder rear seat oil hole 9012h, support cylinder 9013 and positioning head 9014, and oil tank Y1 including hydraulic device, oil suction filter Y2, oil pump motor Y3, variable vane pump Y4, oil filling port Y5, liquid level gauge Y6, air cooler Y7, oil return line Y8, oil inlet line Y9, superimposed check valve Y10, pressure reducing valve Y11, first electromagnetic reversing valve Y12, second electromagnetic reversing valve Y13, third electromagnetic reversing valve Y14 and oil circuit board Y15;

The column 1 and the workbench 10 are installed and fixed on the base 11, the spindle box screw is installed on the column 1, the spindle box installation block 2 is installed on the column 1 and connected with the spindle box screw 3, the spindle box 6 is connected with the spindle box installation block 2 The installation is fixed, the spindle motor 4 is installed on the motor mounting plate 5, the motor mounting plate 5 is bolted to the upper end of the spindle box 6, the rough boring tool 7 and the fine boring tool 8 are installed and fixed at the lower end of the spindle box 6, and the tooling fixture 9 passes through the tooling side plate 901 is fixed on the workbench 10;

The tooling plate 903 is connected to the tooling side plate 901 by bolts, the pressure plate oil cylinder 902 and the positioning jack 908 are fixed on the tooling plate 903, the pressure plate 907 and the pressure plate oil cylinder 902 are connected by bolts and universal bearings 906, and the pressure ring 904 is installed on the pressure plate 907 Above, the tooling sleeve 9010 is positioned and fixed on the workbench 10 through the tooling flat plate 903, the workpiece ferrule 905 is fixedly installed on the tooling sleeve 9010, the oil pipe seat 909 is installed on one side of the tooling side plate 909; the guide sleeve 9011 fixes the tooling On the sleeve 9010, the rear end is fixed to the support cylinder rear seat 9012, the support cylinder 9013 is installed and fixed in the guide sleeve 9011, the front end of the support cylinder 9013 is bolted to the positioning head 9014, and the rear end is connected to the support cylinder rear seat oil hole 9012h;

The oil inlet pipeline Y9 and the oil return pipeline Y8 are connected to the oil tank Y1, and the variable vane pump Y4 is connected between the oil inlet pipeline Y9 and the oil tank Y1, and the oil tank Y1 is provided with a sub-cooler Y7, a filling port Y5 and a liquid level gauge Y6, the variable vane pump Y4 is connected to the oil pump motor Y3, the third electromagnetic reversing valve Y14 and the first electromagnetic reversing valve Y12 are arranged in sequence between the pressure plate oil cylinder 902 and the oil tank Y1, the third electromagnetic reversing valve Y14 and the first electromagnetic reversing valve A pressure-reducing valve Y11 and a superimposed check valve Y10 are arranged in sequence between the reversing valve Y12, a subtractive and superimposed check valve Y10 and a second electromagnetic reversing valve Y13 are arranged in turn on the support cylinder 9013 and the oil inlet pipeline, and a second electromagnetic reversing valve Y13 is installed on the oil return pipeline Pressure reducing valve Y11, all oil circuits are arranged on oil circuit board Y15.

As shown in Figures 1 and 2, a single spindle box 6 is equipped with two rough boring tools 7 and two fine boring tools 8 respectively, and the synchronous rotation of the four boring tool axes is realized by using a synchronous pulley transmission structure;

As shown in Figures 3, 4, and 5, the material of the guide sleeve 9011 is tin bronze, and the support cylinder 9013 is a force-sensitive hydraulic cylinder, which is evenly distributed on the tooling sleeve 9010, and each tooling sleeve 9010 Three oil circuits are set in series, and two tooling sleeves 9010 are arranged symmetrically for each tooling fixture 9, and the clamping force of each tooling fixture (9) is switched according to the working conditions of rough boring and fine boring;

A control method for a double-spindle box four-head eight-axis cylinder liner boring machine includes the following steps:

The control method when processing the workpiece: 1) fix the workpiece to be processed on the workbench 10 through the fixture 9, and move the workbench 10 so that the rough boring tool 7 is aligned with the workpiece;

2) The main shaft motor 4 is started, the rough boring tool 7 and the fine boring tool 8 run synchronously, the main shaft screw 3 is driven, the spindle box 6 is lowered, and the rough boring tool 7 starts to process the workpiece;

3) After the rough boring process is finished, the spindle screw 3 is running, the spindle box 6 is raised, and the worktable 10 is moved, so that the fine boring tool 8 is aligned with the workpiece;

4) The spindle screw 3 is running, the spindle box 6 is lowered, and the fine boring tool 8 starts to process the workpiece;

5) The fine boring process ends, the spindle screw 3 runs, the spindle box 6 rises, and the spindle motor 4 stops running;

6) Remove the processed workpiece and prepare to process the next workpiece.

Tooling fixture specific 9 hydraulic system control method when the workpiece is clamped and loosened: 1) When clamping, the controller drives the oil pump motor Y3 to drive the variable vane pump Y4, and increases the oil pressure to the oil inlet pipeline Y9, at this time through the third electromagnetic switch The control and adjustment of the directional valve Y14, the first electromagnetic reversing valve Y12 and the superimposed check valve Y10, the oil in the right cavity of the pressure plate cylinder 902, the oil in the left cavity, the piston rod moves to the left, and the upper end of the workpiece is compressed;

2) At the same time, through the control and adjustment of the superimposed check valve Y10 and the second electromagnetic reversing valve Y13, the oil pressure in the oil chamber of the support cylinder 9013 increases, the piston rod moves to the right, and the side of the workpiece is compressed by force;

3) The workpiece is clamped;

4) During rough boring, the amount of tool engagement is large, and the required clamping force is large. During fine boring, the amount of tool engagement is small, and the clamping force is reduced through the pressure reducing valve Y11;

4) When loosening, through the control and adjustment of the third electromagnetic reversing valve Y14, the first electromagnetic reversing valve Y12 and the superimposed check valve Y10, the oil in the left chamber of the pressure plate cylinder 902, the oil in the right chamber returns, and the piston rod moves to the right. movement, the pressing plate 907 leaves the upper end of the workpiece;

5) At the same time, through the control and adjustment of the superimposed one-way valve Y10 and the second electromagnetic reversing valve Y13, the oil pressure in the oil chamber of the support cylinder 9013 decreases, the piston rod moves to the left, and the force on the side of the workpiece is released;

6) The workpiece is completely loosened.

Claims (4)

1. a kind of pair of axle cylinder sleeve boring machine of four cutter head of main spindle box eight, it is characterised in that including base（11）, column（1）, main shaft Case mounting blocks（2）, main spindle box leading screw（3）, spindle motor（4）, motor mounting plate（5）, main spindle box（6）, rough boring cutter（7）, right boring Knife（8）, frock clamp body（9）And workbench（10）, and frock clamp body（9）Frock side plate（901）, pressure plate cylinder （902）, frock flat board（903）, pressure ring（904）, workpiece lasso（905）, universal bearing（906）, pressing plate（907）, positioning mandril （908）, oil pipe seat（909）, frock sleeve（9010）, guide sleeve（9011）, shoring back seat（9012）, shoring back seat oilhole （9012h）, shoring（9013）And positioning head（9014）, and the fuel tank including hydraulic means（Y1）, oil absorption filter（Y2）、 Oil pump electrical machinery（Y3）, variable vane pump（Y4）, oil filler（Y5）, liquid level gauge（Y6）, forced air cooler（Y7）, return line（Y8）、 In-line（Y9）, stacked unidirectional valve（Y10）, pressure-reducing valve（Y11）, the first solenoid directional control valve（Y12）, the second solenoid directional control valve （Y13）, the 3rd solenoid directional control valve（Y14）And oil circuit board（Y15）；

Column（1）And workbench（10）It is fixed on base（11）On, main spindle box leading screw is arranged on column（1）On, main spindle box Mounting blocks（2）Installed in column（1）Upper and main spindle box leading screw（3）Connection, main spindle box（6）With main spindle box mounting blocks（2）Install solid It is fixed, spindle motor（4）Installed in motor mounting plate（5）On, motor mounting plate（5）It is bolted to main spindle box（6）Upper end, main shaft Case（6）Lower end is installed by fixed rough boring cutter（7）And fine boring cutter（8）, frock clamp body（9）Pass through frock side plate（901）It is fixed on work Make platform（10）On；

Frock flat board（903）It is bolted in frock side plate（901）On, pressure plate cylinder（902）And positioning mandril（908）Gu It is scheduled on frock flat board（903）On, pressing plate（907）With pressure plate cylinder（902）Pass through bolt and universal bearing（906）Connection, pressure ring （904）Installed in pressing plate（907）On, frock sleeve（9010）Pass through frock flat board（903）Positioning is fixed on workbench（10）On, Workpiece lasso（905）It is fixedly mounted on frock sleeve（9010）On, oil pipe seat（909）Frock side plate installed in side（901） On；Guide sleeve（9011）Fixing tool sleeve（9010）On, rear end and shoring back seat（9012）It is fixed, shoring（9013）Peace Dress is fixed on guide sleeve（9011）It is interior, shoring（9013）Front end and positioning head（9014）Bolt fixes rear end and shoring back seat Oilhole（9012h）Connection；

Described in-line（Y9）With return line（Y8）With fuel tank（Y1）Connection, in-line（Y9）With fuel tank（Y1）Between It is connected with variable vane pump（Y4）, fuel tank（Y1）On be provided with a point cooler（Y7）, oil filler（Y5）And liquid level gauge（Y6）, variable Vane pump（Y4）With Oil pump electrical machinery（Y3）Connection, pressure plate cylinder（902）With fuel tank（Y1）Between be disposed with the 3rd electromagnetism and change To valve（Y14）With the first solenoid directional control valve（Y12）, the 3rd solenoid directional control valve（Y14）With the first solenoid directional control valve（Y12）Between according to Secondary setting pressure-reducing valve（Y11）And stacked unidirectional valve（Y10）, shoring（9013）It is superimposed with being disposed with to subtract on in-line Formula check valve（Y10）With the second solenoid directional control valve（Y13）, pressure-reducing valve is set on return line（Y11）, all oil circuits are arranged in oil Road plate（Y15）On.

2. the axle cylinder sleeve boring machine of four cutter head of a kind of pair of main spindle box according to claim 1 eight, it is characterised in that described Main spindle box（6）Two are had, each main spindle box installs two rough boring cutters（7）With two fine boring cutters（8）, using synchronous belt pulley transmission Structure realizes the synchronous axial system of four boring cutter axles.

3. the axle cylinder sleeve boring machine of four cutter head of a kind of pair of main spindle box according to claim 1 eight, it is characterised in that described Guide sleeve（9011）Material be tin bronze.

4. the axle cylinder sleeve boring machine of four cutter head of a kind of pair of main spindle box according to claim 1 eight, it is characterised in that described Shoring（9013）For force sensitive hydraulic cylinder, in frock sleeve（9010）It is upper to be distributed for equal angle, each frock sleeve（9010） It is upper to set 3 oil circuits to be series connection, each frock clamp body（9）Two frock sleeves are set（9010）It is symmetric, Mei Gegong Clamping is specific（9）Clamping force switch with heavy boring, the operating mode of right boring.