CN103107654A - Two-sided wire binding machine - Google Patents

Two-sided wire binding machine Download PDF

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Publication number
CN103107654A
CN103107654A CN 201310063060 CN201310063060A CN103107654A CN 103107654 A CN103107654 A CN 103107654A CN 201310063060 CN201310063060 CN 201310063060 CN 201310063060 A CN201310063060 A CN 201310063060A CN 103107654 A CN103107654 A CN 103107654A
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CN
China
Prior art keywords
fixed
slide block
crochet hook
axle
rotation axis
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Pending
Application number
CN 201310063060
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Chinese (zh)
Inventor
李胜权
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Nide Mechanical Equipment Co Ltd
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Nide Mechanical Equipment Co Ltd
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Publication date
Application filed by Nide Mechanical Equipment Co Ltd filed Critical Nide Mechanical Equipment Co Ltd
Priority to CN 201310063060 priority Critical patent/CN103107654A/en
Publication of CN103107654A publication Critical patent/CN103107654A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a two-sided wire binding machine which comprises a machine body, a stator dividing device, wire laying mechanisms and a bearded needle nozzle mechanism. The machine body comprises a machine seat, a bottom plate, an intermediate plate, a top plate and an electrical box arranged on two sides of the machine seat, a sliding rod is arranged at the upper end of the machine seat, the bottom plate is arranged on the top portion of the machine seat, a gear motor and a tensioner sprocket are fixed below the bottom plate, a guide shaft and a support shaft are arranged between the bottom plate and the top plate, two parallel ball screw rods are arranged below the top plate, and the intermediate plate is arranged on the ball screw rods. The wire laying mechanisms are respectively arranged on the bottom portion of the machine seat and the top portion of the top plate. The stator dividing device is arranged on the sliding rod, and an air cylinder is arranged between the stator dividing device and the machine seat. The bearded needle nozzle mechanism is symmetrically arranged on the machine body. Through the mentioned mode, the two-sided wire binding machine can carry out binding to the upper wire coil and the lower wire coil of the stator of an electric motor, running is stable and reliable, efficiency is high, operation difficulty is reduced, and processing cost is reduced.

Description

Two-sided wire binding machine
Technical field
The present invention relates to the wire binding machine field, particularly relate to a kind of two-sided wire binding machine.
Background technology
In the motor stator production process, wire binding machine processing is adopted in the binding operation of coil usually, traditional wire binding machine once can only be completed the binding operation of stator one end-coil, working (machining) efficiency is low, noise and vibration is large, and for the stator of different model, bind hider arranges complexity.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of two-sided wire binding machine, can bundle lower coil on motor stator simultaneously, operates steadily reliable, and efficient is high, has reduced operation easier, has reduced processing cost.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of two-sided wire binding machine is provided, comprises: fuselage, stator indexing means, walk line mechanism and crochet hook nozzle mechanism; Described fuselage comprises support, base plate, intermediate plate, top board and is arranged on the electric appliance box of support side, described support upper end is provided with slide bar, described base plate is located at the support top, be fixed with reducing motor and tightener sprocket under base plate, be provided with the axis of guide and back shaft between base plate and top board, top board has two parallel ball screws, and described intermediate plate is arranged on ball screw; The described line mechanism of walking is separately positioned on support bottom and top board top; Described stator indexing means is arranged on slide bar, is provided with cylinder between stator indexing means and support; Described crochet hook nozzle mechanism is symmetricly set on fuselage.
Preferably, described walk line mechanism comprise line sending plate, support, guide wheel, line cylinder, detect piece, pinch roller, spring base and be fixed on porcelain eye on the line sending plate, by pinch roller, line cylinder mounting bracket, regulating arm, regulating sleeve, adjusting cylinders and sliding seat; Described line cylinder is located on line cylinder mounting bracket; Described pinch roller is located on regulating arm, and pinch roller and by the pinch roller close contact; Described spring base is fixed on regulating sleeve and by on the line sending plate between pinch roller, detects piece and is arranged on the spring base bottom; Described guide wheel is arranged on sliding seat by guide rod and spring.
Preferably, described stator indexing means comprises index dial, servomotor, dividing gear axle, dividing spindle bearing, shrouding, panel and riser; Described riser and shrouding are vertically fixed on the panel bottom surface, are fixed with slide plate on described riser, and described slide plate is arranged on described slide bar by linear bearing; Described servomotor is located at below panel, is fixed with servo synchronizing wheel on servomotor; Described dividing spindle bearing is fixed on the panel bottom surface, and described dividing gear axle is arranged in the dividing spindle bearing, and dividing gear axle bottom is fixed with the calibration synchronizing wheel; Described index dial is fixed on dividing gear axle top by screw and cushion block; Link by Timing Belt between described servo synchronizing wheel and calibration synchronizing wheel.
Preferably, described crochet hook nozzle mechanism comprises crochet hook, nozzle, crochet hook rotation axis, nozzle rotation axis, regulates working arm, cam, slide block, swing arm, swinging fork, horizontal push pedal, bearing, cam mount pad, crochet hook servomotor, push pedal axle and is located at swinging axle on described base plate; Described crochet hook is fixed on crochet hook rotation axis front end, and nozzle is fixed on nozzle rotation axis front end; Described push pedal axle, bearing and cam mount pad are fixed on fuselage; Described cam mount pad is provided with the cam Connection Block; Described cam is enclosed within on the described axis of guide, and cam and described cam Connection Block fix, and is provided with cylinder between cam Connection Block and fuselage; Described adjusting working arm is stuck in cam; The front end of described crochet hook rotation axis and nozzle rotation axis is all fixed with regulating working arm by the composite shaft bearing sleeve, and the rear end of crochet hook rotation axis and nozzle rotation axis all is arranged on bearing.
Preferably, described slide block comprises the first slide block and the second slide block, be fixed with the first slider shaft holder and the second slider shaft holder on described base plate, be respectively equipped with the first slide block axle and the second slide block axle in the first slider shaft holder and the second slider shaft holder, described the first slide block and the second slide block are separately fixed at the first slide block axle and the second slide block axle upper end, and described the first slide block axle and the second slide block axle lower end are fixed with respectively the first slide block sprocket wheel and the second slide block sprocket wheel.
Preferably, described swing arm one end is fixed on swinging axle, and the swing arm other end is connected with described the first slide block by double threaded screw; The position of the corresponding crochet hook rotation axis of described swinging axle is provided with swing seat, fixes by described swinging fork between swing seat and crochet hook rotation axis.
Preferably, described nozzle rotation axis rear end is fixed with the nozzle push pedal; Described horizontal push pedal is fixed on the push pedal axle, and horizontal push pedal one end is connected with the second slide block by double threaded screw, and the horizontal push pedal other end is connected with the nozzle push pedal by double threaded screw.
Preferably, described crochet hook rotation axis rear end is fixed with the synchronous pulley spline housing, and the synchronous pulley spline housing is fixed by bearing and bearing pin with cover and described bearing; Also be provided with motor cabinet on described synchronous pulley spline housing, described crochet hook servomotor is fixed on motor cabinet, and the crochet hook servomotor is provided with motor drum in-phase, links by synchronous belt between synchronous pulley spline housing and described motor drum in-phase.
Preferably, described reducing motor is provided with drive sprocket, and described axis of guide bottom is fixed with jockey sprocket, described drive sprocket, jockey sprocket, advances between sprocket wheel, the first slide block sprocket wheel and the second slide block sprocket wheel and to link by roller chain.
Preferably, the described axis of guide is two key axles, and axis of guide top is provided with encoder, connects by the encoder adapter sleeve between the axis of guide and encoder, and described support bottom surface is fixed with crash roll.
The invention has the beneficial effects as follows: the present invention operates steadily reliably, and efficient is high, has reduced operation easier, has reduced processing cost.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of two-sided wire binding machine one preferred embodiment of the present invention;
Fig. 2 be shown in the left TV structure schematic diagram of two-sided wire binding machine;
In accompanying drawing, the mark of each parts is as follows: 1, support; 2, base plate; 3, stator indexing means; 4, nozzle; 5, crochet hook; 6, cam; 7, the axis of guide; 8, walk line mechanism; 9, encoder; 10, top board; 11, regulate working arm; 12, swinging axle; 13, nozzle rotation axis; 14, intermediate plate; 15, crochet hook rotation axis; 16, crochet hook servomotor; 17, bearing; 18, swing arm; 19, slide block; 20, reducing motor; 21, electric appliance box; 22, ball screw.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made more explicit defining.
See also Fig. 1 and Fig. 2, the embodiment of the present invention comprises:
A kind of two-sided wire binding machine comprises: fuselage, stator indexing means 3, walk line mechanism 8 and crochet hook nozzle mechanism; Described fuselage comprises support 1, base plate 2, intermediate plate 14, top board 10 and is arranged on the electric appliance box 21 of support 1 side, described support 1 bottom surface is fixed with crash roll, described support 1 upper end is provided with slide bar, described base plate 2 is located at support 1 top, base plate is fixed with reducing motor 20 and tightener sprocket 2 times, be provided with the axis of guide 7 and back shaft between base plate 2 and top board 10, top board 10 has two parallel ball screws 22, and described intermediate plate 14 is arranged on ball screw 22; The described line mechanism 8 of walking is separately positioned on support 1 bottom and top board 10 tops; Described stator indexing means 3 is arranged on slide bar, is provided with cylinder between stator indexing means 3 and support 1; Described crochet hook nozzle mechanism is symmetricly set on fuselage; Described reducing motor 20 is provided with drive sprocket, and the described axis of guide 7 bottoms are fixed with jockey sprocket, described drive sprocket, jockey sprocket, advances between sprocket wheel, the first slide block sprocket wheel and the second slide block sprocket wheel and to link by roller chain; The described axis of guide 7 is two key axles, and the axis of guide 7 tops are provided with encoder 9, connects by the encoder adapter sleeve between the axis of guide 7 and encoder 9.
Described walk line mechanism 8 comprise line sending plate, support, guide wheel, line cylinder, detect piece, pinch roller, spring base and be fixed on porcelain eye on the line sending plate, by pinch roller, line cylinder mounting bracket, regulating arm, regulating sleeve, adjusting cylinders and sliding seat; Described line cylinder is located on line cylinder mounting bracket; Described pinch roller is located on regulating arm, and pinch roller and by the pinch roller close contact; Described spring base is fixed on regulating sleeve and by on the line sending plate between pinch roller, detects piece and is arranged on the spring base bottom; Described guide wheel is arranged on sliding seat by guide rod and spring.
Described stator indexing means 3 comprises index dial, servomotor, dividing gear axle, dividing spindle bearing, shrouding, panel and riser; Described riser and shrouding are vertically fixed on the panel bottom surface, are fixed with slide plate on described riser, and described slide plate is arranged on described slide bar by linear bearing; Described servomotor is located at below panel, is fixed with servo synchronizing wheel on servomotor; Described dividing spindle bearing is fixed on the panel bottom surface, and described dividing gear axle is arranged in the dividing spindle bearing, and dividing gear axle bottom is fixed with the calibration synchronizing wheel; Described index dial is fixed on dividing gear axle top by screw and cushion block; Link by Timing Belt between described servo synchronizing wheel and calibration synchronizing wheel.
Described crochet hook nozzle mechanism comprises crochet hook 5, nozzle 4, crochet hook rotation axis 15, nozzle rotation axis 13, regulate working arm 11, cam 6, slide block 19, swing arm 18, swinging fork, horizontal push pedal, bearing 17, cam mount pad, crochet hook servomotor 16, push pedal axle and be located at swinging axle 12 on described base plate 2; Described crochet hook 5 is fixed on crochet hook rotation axis 15 front ends, and nozzle 4 is fixed on nozzle rotation axis 13 front ends; Described push pedal axle, bearing 17 and cam mount pad are fixed on fuselage; Described cam mount pad is provided with the cam Connection Block; Described cam 6 is enclosed within on the described axis of guide 7, and cam 6 fixes with described cam Connection Block, is provided with cylinder between cam Connection Block and fuselage; Described adjusting working arm 11 is stuck in cam 6; The front end of described crochet hook rotation axis 15 and nozzle rotation axis 13 is all fixed with regulating working arm 11 by the composite shaft bearing sleeve, and the rear end of crochet hook rotation axis 15 and nozzle rotation axis 13 all is arranged on bearing 17; Described slide block 19 comprises the first slide block and the second slide block, be fixed with the first slider shaft holder and the second slider shaft holder on described base plate 2, be respectively equipped with the first slide block axle and the second slide block axle in the first slider shaft holder and the second slider shaft holder, described the first slide block and the second slide block are separately fixed at the first slide block axle and the second slide block axle upper end, and described the first slide block axle and the second slide block axle lower end are fixed with respectively the first slide block sprocket wheel and the second slide block sprocket wheel; Described swing arm 18 1 ends are fixed on swinging axle 12, and swing arm 18 other ends are connected with described the first slide block by double threaded screw; The position of the corresponding crochet hook rotation axis 15 of described swinging axle 12 is provided with swing seat, fixes by described swinging fork between swing seat and crochet hook rotation axis 15; Described nozzle rotation axis 13 rear ends are fixed with the nozzle push pedal; Described horizontal push pedal is fixed on the push pedal axle, and horizontal push pedal one end is connected with the second slide block by double threaded screw, and the horizontal push pedal other end is connected with the nozzle push pedal by double threaded screw; Described crochet hook rotation axis 15 rear ends are fixed with the synchronous pulley spline housing, and the synchronous pulley spline housing is fixing by bearing and bearing pin with cover and described bearing 17; Also be provided with motor cabinet on described synchronous pulley spline housing, described crochet hook servomotor 16 is fixed on motor cabinet, and crochet hook servomotor 16 is provided with motor drum in-phase, links by synchronous belt between synchronous pulley spline housing and described motor drum in-phase 16.
When the present invention works, reducing motor 20 drives the axis of guide 7 and slide block 19 rotates, the axis of guide 7 band moving cams 6 rotate, slide block 19 drives swing arm 18 and horizontal push pedal swings, cam 6 controls crochet hook 5 and nozzle 4 swings up and down, swing arm 18 is controlled crochet hook 5 by swinging axle 12 and is seesawed, horizontal push pedal Control Nozzle 4 rotates, crochet hook servomotor 16 is controlled crochet hook 5 and is rotated, the present invention can bundle lower coil on motor stator simultaneously, operates steadily reliable, and efficient is high, reduce operation easier, reduced processing cost.
The above is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.

Claims (10)

1. a two-sided wire binding machine, is characterized in that, comprising: fuselage, stator indexing means, walk line mechanism and crochet hook nozzle mechanism; Described fuselage comprises support, base plate, intermediate plate, top board and is arranged on the electric appliance box of support side, described support upper end is provided with slide bar, described base plate is located at the support top, be fixed with reducing motor and tightener sprocket under base plate, be provided with the axis of guide and back shaft between base plate and top board, top board has two parallel ball screws, and described intermediate plate is arranged on ball screw; The described line mechanism of walking is separately positioned on support bottom and top board top; Described stator indexing means is arranged on slide bar, is provided with cylinder between stator indexing means and support; Described crochet hook nozzle mechanism is symmetricly set on fuselage.
2. two-sided wire binding machine according to claim 1 is characterized in that: described walk line mechanism comprise line sending plate, support, guide wheel, line cylinder, detect piece, pinch roller, spring base and be fixed on porcelain eye on the line sending plate, by pinch roller, line cylinder mounting bracket, regulating arm, regulating sleeve, adjusting cylinders and sliding seat; Described line cylinder is located on line cylinder mounting bracket; Described pinch roller is located on regulating arm, and pinch roller and by the pinch roller close contact; Described spring base is fixed on regulating sleeve and by on the line sending plate between pinch roller, detects piece and is arranged on the spring base bottom; Described guide wheel is arranged on sliding seat by guide rod and spring.
3. two-sided wire binding machine according to claim 1, it is characterized in that: described stator indexing means comprises index dial, servomotor, dividing gear axle, dividing spindle bearing, shrouding, panel and riser; Described riser and shrouding are vertically fixed on the panel bottom surface, are fixed with slide plate on described riser, and described slide plate is arranged on described slide bar by linear bearing; Described servomotor is located at below panel, is fixed with servo synchronizing wheel on servomotor; Described dividing spindle bearing is fixed on the panel bottom surface, and described dividing gear axle is arranged in the dividing spindle bearing, and dividing gear axle bottom is fixed with the calibration synchronizing wheel; Described index dial is fixed on dividing gear axle top by screw and cushion block; Link by Timing Belt between described servo synchronizing wheel and calibration synchronizing wheel.
4. two-sided wire binding machine according to claim 1 is characterized in that: described crochet hook nozzle mechanism comprises crochet hook, nozzle, crochet hook rotation axis, nozzle rotation axis, regulate working arm, cam, slide block, swing arm, swinging fork, horizontal push pedal, bearing, cam mount pad, crochet hook servomotor, push pedal axle and be located at swinging axle on described base plate; Described crochet hook is fixed on crochet hook rotation axis front end, and nozzle is fixed on nozzle rotation axis front end; Described push pedal axle, bearing and cam mount pad are fixed on fuselage; Described cam mount pad is provided with the cam Connection Block; Described cam is enclosed within on the described axis of guide, and cam and described cam Connection Block fix, and is provided with cylinder between cam Connection Block and fuselage; Described adjusting working arm is stuck in cam; The front end of described crochet hook rotation axis and nozzle rotation axis is all fixed with regulating working arm by the composite shaft bearing sleeve, and the rear end of crochet hook rotation axis and nozzle rotation axis all is arranged on bearing.
5. two-sided wire binding machine according to claim 4, it is characterized in that: described slide block comprises the first slide block and the second slide block, be fixed with the first slider shaft holder and the second slider shaft holder on described base plate, be respectively equipped with the first slide block axle and the second slide block axle in the first slider shaft holder and the second slider shaft holder, described the first slide block and the second slide block are separately fixed at the first slide block axle and the second slide block axle upper end, and described the first slide block axle and the second slide block axle lower end are fixed with respectively the first slide block sprocket wheel and the second slide block sprocket wheel.
6. two-sided wire binding machine according to claim 4, it is characterized in that: described swing arm one end is fixed on swinging axle, and the swing arm other end is connected with described the first slide block by double threaded screw; The position of the corresponding crochet hook rotation axis of described swinging axle is provided with swing seat, fixes by described swinging fork between swing seat and crochet hook rotation axis.
7. two-sided wire binding machine according to claim 4 is characterized in that: described nozzle rotation axis rear end is fixed with the nozzle push pedal; Described horizontal push pedal is fixed on the push pedal axle, and horizontal push pedal one end is connected with the second slide block by double threaded screw, and the horizontal push pedal other end is connected with the nozzle push pedal by double threaded screw.
8. two-sided wire binding machine according to claim 4 is characterized in that: described crochet hook rotation axis rear end is fixed with the synchronous pulley spline housing, and the synchronous pulley spline housing is fixed by bearing and bearing pin with cover and described bearing; Also be provided with motor cabinet on described synchronous pulley spline housing, described crochet hook servomotor is fixed on motor cabinet, and the crochet hook servomotor is provided with motor drum in-phase, links by synchronous belt between synchronous pulley spline housing and described motor drum in-phase.
9. two-sided wire binding machine according to claim 1, it is characterized in that: described reducing motor is provided with drive sprocket, described axis of guide bottom is fixed with jockey sprocket, described drive sprocket, jockey sprocket, advances between sprocket wheel, the first slide block sprocket wheel and the second slide block sprocket wheel and to link by roller chain.
10. two-sided wire binding machine according to claim 1 is characterized in that: the described axis of guide is two key axles, and axis of guide top is provided with encoder, connects by the encoder adapter sleeve between the axis of guide and encoder, and described support bottom surface is fixed with crash roll.
CN 201310063060 2013-02-28 2013-02-28 Two-sided wire binding machine Pending CN103107654A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201310063060 CN103107654A (en) 2013-02-28 2013-02-28 Two-sided wire binding machine

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Application Number Priority Date Filing Date Title
CN 201310063060 CN103107654A (en) 2013-02-28 2013-02-28 Two-sided wire binding machine

Publications (1)

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CN103107654A true CN103107654A (en) 2013-05-15

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Application Number Title Priority Date Filing Date
CN 201310063060 Pending CN103107654A (en) 2013-02-28 2013-02-28 Two-sided wire binding machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103683740A (en) * 2013-11-28 2014-03-26 苏州市圣玛特电机设备制造有限公司 Workstation incoming and outgoing mechanism of horizontal-type servo wire binding machine
CN105262284A (en) * 2015-10-08 2016-01-20 苏州市圣玛特电机设备制造有限公司 Full-server wiring machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103683740A (en) * 2013-11-28 2014-03-26 苏州市圣玛特电机设备制造有限公司 Workstation incoming and outgoing mechanism of horizontal-type servo wire binding machine
CN103683740B (en) * 2013-11-28 2016-08-10 苏州市圣玛特电机设备制造有限公司 Workstation incoming and outgoing mechanism of horizontal-type servo wire binding machine
CN105262284A (en) * 2015-10-08 2016-01-20 苏州市圣玛特电机设备制造有限公司 Full-server wiring machine
CN105262284B (en) * 2015-10-08 2017-11-21 苏州市圣玛特电机设备制造有限公司 A kind of full servo wire binding machine

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Application publication date: 20130515