Coated quartz sand modified low-density polyethylene expanded material of a kind of CPE and preparation method thereof
Technical field
The invention belongs to field of high polymer material processing, be specifically related to the poly-second of the coated quartz sand modified low-density of a kind of CPEAlkene expanded material and preparation method thereof.
Background technology
Low density polyethylene (LDPE) expanded material has excellent physics, chemistry and mechanical property. It is tough, and flexibility is good, resistance toAbrasion, have excellent electrical insulating property, and thermal insulation and chemical resistance, be widely used in many fields such as packaging, chemical industry, building.But low density polyethylene (LDPE) expanded material also exists the shortcomings such as intensity is low, resilience is poor, abscess is inhomogeneous at present, so low closeOne of developing direction of degree polyethylene foam-material is that exploitation is soft, and flexibility is high, and intensity is high, and abscess is even, tiny densificationClosed-cell foam grade, meanwhile, each field also proposes corresponding requirement to plastic material fire-retardant.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide one to there is excellent mechanical properties, good flame resistanceAnd coated quartz sand modified low-density polyethylene expanded material of the CPE of environment-protecting asepsis and preparation method thereof.
The technical scheme that the technical solution used in the present invention adopts is as follows:
The coated quartz sand modified low-density polyethylene expanded material of a kind of CPE, is made up of the raw material of following weight portion: LDPE60-100, LLDPE0-40, CPE30-40, quartz sand 10-20, vinyl three ('beta '-methoxy ethyoxyl) silane 2-3, phosphoric acidTriphenylmethyl methacrylate 5-10,4,4'-OBSH 4-6, carbonic hydroammonium 2-3, n-BMA 5-8,2,4-dichloroBenzoyl peroxide 1-1.5, zinc stearate 2-3, calcium stearate 1-2, lead sulfate tribasic 1-2, Tissuemat E 2-3, modification treeWood ash 3-5, ultra-violet absorber THUV-3281-2, antioxidant 264 2-3.
Described modification trees ash is made by following methods: first boil trees ash 20-with 10-15% sodium hydroxide solution30min, then use distilled water rinsing Ex-all alkali, be placed in the drying in oven of 110-120 DEG C, add and be equivalent to trees ash weight 2-The sodium lignin sulfonate of 3% Silane coupling reagent KH-570, the Heveatex of 2-3%, 3-4%, the polyacrylamide of 4-6%,100-110 DEG C of water-bath high speed stirs 2-3h, dries, and pulverizes and grinds to form superfines.
Described LDPE and the total weight parts of LLDPE are 100.
The preparation method of the coated quartz sand modified low-density polyethylene expanded material of CPE, comprises the following steps:
(1) quartz sand is afterwards dry and vinyl three ('beta '-methoxy ethyoxyl) silane adds in high-speed kneading machine,Speed with 500-800rpm at 110-120 DEG C is uniformly mixed 20-30min, then add CPE at 100-110 DEG C with 1000-The speed melt blending 10-20min of 1500rpm, moves into extruding pelletization in extruder by compound, is cooled to normal temperature and obtains CPECoated quartz sand particle, for subsequent use;
(2) together with quartz sand particle coated with the above-mentioned CPE making to LDPE, LLDPE, add in banbury, at 100-Mixing 5-8min at 110 DEG C, then adds triphenyl phosphate, 4 successively, and 4'-OBSH, carbonic hydroammonium etc. are remaining formerMaterial continues mixing 10-15min discharging;
(3) above-mentioned material after mixing is moved into rapidly to thin refining 2-5 time in open refining broken-down rubber machine, thickness 5-8mm, temperatureDegree is controlled at 95-105 DEG C, is then cut into the sheet stock of required size, weighs;
(4) appropriate sheet stock is added in the mould of preheating, on vulcanizing press, at 160-170 DEG C of temperature, is forced into 8-10MPa, pressurize 10-15min, removes foam, is cooled to normal temperature and obtains the coated quartz sand modified low-density polyethylene of CPE of the present inventionExpanded material.
Beneficial effect of the present invention:
The present invention, by trees ash is carried out to modification, has obviously improved trees ash strong with the interface bonding of low density polyethylene (LDPE)Degree, under external force, modification trees grey particle effectively plays the effect of bearing stress and dispersive stress in expanded material,And bring out matrix resin generation plastic deformation, thereby hot strength, impact strength and the bending modulus of expanded material are improvedEtc. mechanical property. The present invention, by formula is adjusted and process modification, utilizes CPE to be coated Modified Quartz Sand, can obviously improveQuartz sand and poly compatibility, thereby mechanical strength and the hardness of raising expanded material. The CPE bag that the present invention producesCover quartz sand modified low-density polyethylene expanded material light weight softness, intensity is high, resilience good, foaming effect ideal, abscess are equalEven, tiny densification, good flame resistance, resistance to chemical attack, ageing-resistant, durable in use.
Detailed description of the invention
Embodiment
The coated quartz sand modified low-density polyethylene expanded material of a kind of CPE, is made up of the raw material of following weight portion: LDPE68 parts, LLDPE32 part, CPE35 part, 16 parts of quartz sands, 3 parts, vinyl three ('beta '-methoxy ethyoxyl) silane, phosphoric acid triphen7 parts of esters, 4,6 parts of 5 parts of 4'-OBSHs, 3 parts, carbonic hydroammonium, n-BMA, 2,4-dichloro benzoyl peroxideFormyl chloride-1 .5 part, 3 parts of zinc stearates, 1.5 parts of calcium stearates, 1.5 parts of lead sulfate tribasics, 3 parts of Tissuemat Es, modification trees ash 42.5 parts of parts, ultra-violet absorber THUV-3281.5 part, antioxidant 264.
Wherein, described modification trees ash is made by following methods: first boil trees ash with 12% sodium hydroxide solution25min, then use distilled water rinsing Ex-all alkali, be placed in the drying in oven of 115 DEG C, add the silane that is equivalent to trees ash weight 3%Coupling agent kh-570,2.5% Heveatex, 3% sodium lignin sulfonate, 4% polyacrylamide, 105 DEG C of water-bath high speedsStir 3h, dry, pulverize and grind to form superfines.
The preparation method of the coated quartz sand modified low-density polyethylene expanded material of CPE, comprises the following steps:
(1) quartz sand is afterwards dry and vinyl three ('beta '-methoxy ethyoxyl) silane adds in high-speed kneading machine, 115Speed with 600rpm at DEG C is uniformly mixed 25min, then adds CPE speed melt blending with 1200rpm at 105 DEG C18min, moves into extruding pelletization in extruder by compound, is cooled to normal temperature and obtains the coated quartz sand particle of CPE, for subsequent use;
(2) together with quartz sand particle coated with the above-mentioned CPE making to LDPE, LLDPE, add in banbury, 110Mixing 6min at DEG C, then adds triphenyl phosphate, 4 successively, and the remaining raw materials such as 4'-OBSH, carbonic hydroammonium continueContinuous mixing 12min discharging;
(3) above-mentioned material after mixing is moved into rapidly in open refining broken-down rubber machine to thin refining 4 times, thickness 6mm, temperature controlBuilt in 98 DEG C, be then cut into the sheet stock of required size, weigh;
(4) appropriate sheet stock is added in the mould of preheating, on vulcanizing press, at 165 DEG C of temperature, is forced into 8MPa, protectPress 10min, remove foam, be cooled to normal temperature and obtain the coated quartz sand modified low-density polyethylene expanded material of CPE of the present invention.
The performance test of the coated quartz sand modified low-density polyethylene expanded material of CPE that the present embodiment is produced is as followsShown in table:
Test item |
Result |
Hot strength (MPa) |
5.6 2 --> |
Impact rebound degree (%) |
46 |
Tearing strength (kNm-1) |
128 |
Elongation at break (%) |
196 |
Compression set (%) |
22.3 |