CN103101197B - Horizontal type composite pole and tower production equipment - Google Patents
Horizontal type composite pole and tower production equipment Download PDFInfo
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- CN103101197B CN103101197B CN201310055149.5A CN201310055149A CN103101197B CN 103101197 B CN103101197 B CN 103101197B CN 201310055149 A CN201310055149 A CN 201310055149A CN 103101197 B CN103101197 B CN 103101197B
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Abstract
The invention discloses a horizontal type composite pole and tower production equipment, which includes a die parallel to the horizontal plane. The left and right ends of the die are respectively connected to die stands on the left and right sides. The lower ends of the die stands are in transmission connection with a corresponding track, the die stands can move to the left and right on the tracks, and the die can rotate on the die stands. At least three gum dipping guide rings are sleeved on the die side by side, and the dipping guide rings and the die are in coaxial arrangement. The gum dipping guide rings are respectively connected to a corresponding annular disc, fiber agglomerate fixation shafts are uniformly distributed on the annular disc surface, and the annular discs can rotate around the die. By adopting the structure, the produced composite pole and tower contains zero degree fiber, and its overall axial stretch resistance and bend resistance are significantly improved. The equipment has the characteristics of ingenious design, simple structure, easy transformation and low transformation cost.
Description
Technical field
The present invention relates to a kind of horizontal composite material pole tower production equipment, specifically for producing composite material pole tower.
Background technology
At present, when laying transmission line of electricity, composite material pole tower, relative to traditional Reinforced Concrete Pole Tower and steel construction shaft tower, has the series of advantages such as acidproof, alkaline-resisting, corrosion-resistant, ageing-resistant, intensity is high, long service life, maintenance cost are low.Existing composite material pole tower production equipment is horizontal equipment, mainly cone shape mould accumbency is arranged, be provided with in the termination of this mould and mention, at the other guide dolly arranging band gumming device of mould, for flooding the thermosetting resin of colloidal to continuous fiber.Described guide dolly is provided with yarn guide head, yarn guide head near die surface, for guiding continuous fiber.Described mould rotates under the drive of motor, and guide dolly moves back and forth along the direction parallel with mould shaft under the drive of another motor simultaneously, thus the continuous fiber low-angle winding after impregnation is arranged on mould.In production, when continuous fiber is arranged into die tip, caught on by mentioning of die tip, continuous fiber can be returned and continue to arrange.
Adopt above-mentioned production equipment, mould must rotate, the thermosetting resin segregation of colloidal just can be prevented in the downside of mould, avoid the overall mechanical property distribution of the composite material pole tower of production uneven, when horizontal die rotates, the said equipment is arranged on the shaft section of mould after cannot realizing a large amount of continuous fiber impregnations equably, thus makes do not have zero degree fiber (namely zero degree fiber is positioned at the continuous fiber on shaft tower shaft section) in the composite material pole tower produced.Form so the enhancing structure of the composite material pole tower produced at present is wound around by continuous fiber low-angle, this enhancing axis of no-feathering to stretching, cause the axial stretch-proof performance of composite material pole tower entirety and bending resistance low.In order to reach shaft tower performance requirement, the thickness of composite material pole tower must be caused to become large, and cost increases.And owing to not having the amount of deflection of the layout ， Gan Ta of zero degree fiber to become large, finally cause transmission of electricity corridor to be widened, floor space increases, and cost increases.
Summary of the invention
The object of the present invention is to provide a kind of horizontal composite material pole tower production equipment, in order to improve axial stretch-proof performance and the bending resistance of composite material pole tower.
Technical scheme of the present invention is as follows: a kind of horizontal composite material pole tower production equipment, comprise conical mould (6), it is characterized in that: the center line of described mould (6) parallels with horizontal plane, the two ends, left and right of mould (6) are connected with the mould rack (5) of the right and left respectively, the lower end of described mould rack (5) is connected with corresponding track (1) transmission, and mould rack (5) can be moved left and right on track (1), a mould rack (5) is fixed with the first motor (14) wherein, the output shaft of described first motor (14) is connected with mould (6) transmission, and mould (6) can be rotated, on described mould (6), cover has at least three impregnation guide rings (8) side by side, described impregnation guide ring (8) is coaxially arranged with mould (6), this impregnation guide ring (8) is connected with corresponding annular disk (10) separately, described annular disk (10) is coaxially arranged with mould (6), described annular disk (10) is arranged on corresponding support separately, be fixed with the second motor (12) on the bracket, described annular disk (10) is connected with the second motor (12) transmission, annular disk (10) can be rotated by winding mold tool (6), the card of described annular disk (10) has been evenly arranged coma fixed axis (15), this coma fixed axis (15) is perpendicular with the card of annular disk (10).
Adopt said structure, first coma is fixed on annular disk by coma fixed axis, be directed to die surface by impregnation guide ring by after the thermosetting resin of the continuous fiber of each coma dipping colloidal, make mold rotation again, mould moves left and right with mould rack simultaneously, and the most left corresponding with the rotating speed of at least one annular disk between the rightest annular disk and mould, the continuous fiber that the impregnation guide ring making this annular disk corresponding guides is arranged on the shaft section of mould all the time, Far Left or rightmost annular disk are to be far longer than the rotational speed of mould rotating speed simultaneously, the continuous fiber winding mold tool that the impregnation guide ring making this annular disk corresponding guides is wound around, the continuous fiber be arranged on mould shaft cross section is wound around location, thus make in the composite material pole tower of production, to include the zero degree fiber be positioned on shaft tower shaft section, make the enhancing axis of no-feathering of composite material pole tower to non-stretchable, significantly improve axial stretch-proof performance and the bending resistance of composite material pole tower entirety.The thermosetting resin that not only avoid colloidal on mould segregation, prevent the mechanical property distribution of shaft tower uneven, and by making mould, annular disk and impregnation guide ring all rotate, achieving and a large amount of continuous fiber is arranged on the shaft section of mould equably.Moreover die tip no longer needs setting to mention, make the structure of equipment more simple, production technology is simpler.
Described impregnation guide ring (8) comprises rotating ring (8a) and retainer ring (8b), wherein retainer ring (8b) is made up of vertical Circular Plate, all sides of retainer ring (8b) are fixedly linked by first connecting rod (7) and support, described retainer ring (8b) have for Jiao Kou (8c), described rotating ring (8a) channel-shaped ringwise, two groove sidewalls of rotating ring (8a) have guide hole relatively, the notch seal buckle of this rotating ring (8a) is on the side of retainer ring (8b), and rotating ring (8a) and retainer ring (8b) are slidably matched, described rotating ring (8a) is fixed with catch (18), (18) have socket to described catch, this socket inserts one end of second connecting rod (9), the other end and the annular disk (10) of described second connecting rod (9) are fixedly linked, when annular disk (10) rotates, second connecting rod (9) stirs rotating ring (8a) in the upper rotation of retainer ring (8b) by catch (18).Impregnation guide ring is set like this, by injecting the thermosetting resin of colloidal to the annular accommodating cavity between retainer ring and rotating ring for Jiao Kou, when producing, by continuous fiber successively through the guide hole that rotating ring two groove sidewalls are offered relatively, continuous fiber is directed to while dipping colloidal thermosetting resin, make the structure of impregnation guide ring and Whole Equipment more simple, production technology is more convenient.
Described track (1) is made up of tooth bar, the first driving wheel (4) be meshed with tooth bar and the first driven pulley (2) is provided with in the lower end of the right and left mould rack (5), described first driving wheel (4) is connected with the output shaft transmission of the 3rd motor (3), 3rd motor (3) is fixed on the lower end of mould rack (5), when the 3rd motor (3) rotates, described mould rack (5) and mould (6) above move at track (1).The transmission arranged like this between mould rack with track coordinates, and makes the overall structure of equipment simple, is convenient to the operation and maintenance of equipment.
The support installing annular disk (10) comprises two pillars be oppositely arranged (13), upper installation second driving wheel (16) of pillar (13) wherein, upper installation second driven pulley (17) of another pillar (13), described second motor (12) is fixed on the second driving wheel (16) place pillar (13), the output shaft of this second motor (12) is connected with the second driving wheel (16) transmission, all sides of described annular disk (10) are engaged with the second driving wheel (16) and the second driven pulley (17), when the second motor (12) rotates, annular disk (10) winding mold tool (6) rotates.Annular disk is supported on support by the second driving wheel and the second driven pulley, and is connected with the second motor-driven by the second driving wheel, not only makes syndeton between annular disk and the second motor simple, and annular disk stable, install and remove convenient.
Horizontal backing pin (11) is provided with in the left and right sides of described annular disk (10), this backing pin (11) is mutually vertical with the center line of annular disk (10), and the upper end of one end of backing pin (11) and pillar (13) is fixedly linked.Arranging backing pin can prevent annular disk from toppling over, and guarantees annular disk stability of rotation, makes the layout of continuous fiber more accurate.
Described impregnation guide ring (8) has three, described annular disk (10) and impregnation guide ring (8) one_to_one corresponding, it is larger than the annular disk (10) being positioned at the right and left to be wherein positioned at middle annular disk (10).Impregnation guide ring arranges three, and make the structure of Whole Equipment simple, Productive statistics cost is low; Middle annular disk strengthens, and can increase the continuous fiber be arranged on the shaft section of mould, thus improves axial stretch-proof performance and the bending resistance of composite material pole tower further.
Beneficial effect: the present invention can around the impregnation guide ring of mold rotation by being nested with on the mould paralleled with horizontal plane, and mould is moved left and right in orbit by mould rack, thus make to include zero degree fiber in the composite material pole tower produced, significantly improve axial stretch-proof performance and the bending resistance of composite material pole tower entirety, have be skillfully constructed, structure is simple, transformation easily and the feature such as improvement cost is low.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1.
Fig. 2 is the A-A profile of Fig. 1.
Fig. 3 is the structural representation of impregnation guide ring.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1:
As shown in Figure 1, Figure 2 and Figure 3, the present invention includes track 1, first driven pulley 2, the 3rd motor 3, first driving wheel 4, mould rack 5, mould 6, first connecting rod 7, impregnation guide ring 8, second connecting rod 9, annular disk 10, backing pin 11, second motor 12, pillar 13, first motor 14, coma fixed axis 15, second driving wheel 16, second driven pulley 17, catch 18, gland 19, screw 20 and sealing gasket 21.Described mould 6 conically, the center line of mould 6 parallels with horizontal plane, the two ends, left and right of mould 6 are connected with the mould rack 5 of the right and left respectively, and the lower end of described mould rack 5 is connected with corresponding track 1 transmission, and mould rack 5 can be moved left and right on path 1.Described track 1 is made up of tooth bar, is provided with the first driving wheel 4 and the first driven pulley 2 be meshed with tooth bar in the lower end of the right and left mould rack 5.Wherein the first driving wheel 4 is connected with the output shaft transmission of the 3rd motor 3, and the 3rd motor 3 is fixed on the lower end of mould rack 5, and when the 3rd motor 3 rotates, described mould rack 5 and mould 6 move on path 1.A mould rack 5 is fixed with the first motor 14 wherein, the output shaft of described first motor 14 is connected with mould 6 transmission, and mould 6 can be rotated.
As shown in Figure 1, Figure 2 and Figure 3, on described mould 6, cover has three impregnation guide rings 8 side by side, and described impregnation guide ring 8 is coaxially arranged with mould 6, and this impregnation guide ring 8 is connected with corresponding annular disk 10 separately, further, middle annular disk 10 is positioned at larger than the annular disk 10 being positioned at the right and left.Described annular disk 10 is also coaxially arranged with mould 6, and annular disk 10 is arranged on corresponding support separately.Be fixed with the second motor 12 on the bracket, described annular disk 10 is connected with the second motor 12 transmission, and annular disk 10 can be rotated by winding mold tool 6.The support of described installation annular disk 10 comprises two pillars be oppositely arranged 13, the second driving wheel 16 is installed by a pillar 13 wherein, another pillar 13 is installed the second driven pulley 17.Described second motor 12 is fixed on the second driving wheel 16 place pillar 13, and the output shaft of this second motor 12 is connected with the second driving wheel 16 transmission, and all sides of described annular disk 10 are engaged with the second driving wheel 16 and the second driven pulley 17.When the second motor 12 rotates, annular disk 10 winding mold tool 6 rotates.Be provided with horizontal backing pin 11 in the left and right sides of described annular disk 10, this backing pin 11 is mutually vertical with the center line of annular disk 10, and the upper end of one end of backing pin 11 and pillar 13 is fixedly linked, another proper center line to annular disk 10 of backing pin 11.The card of described annular disk 10 has been evenly arranged coma fixed axis 15, and this coma fixed axis 15 is perpendicular with the card of annular disk 10.
As shown in figures 1 and 3, described impregnation guide ring 8 comprises rotating ring 8a and retainer ring 8b, wherein retainer ring 8b is made up of vertical Circular Plate, all sides of retainer ring 8b are fixedly linked with two pillars 13 of support by several first connecting rod 7, described retainer ring 8b have for glue mouth 8c, this confession glue mouth 8c and corresponding confession glue pipeline connection, described is prior art for sebific duct road, and therefore not to repeat here.Described rotating ring 8a channel-shaped ringwise, two groove sidewalls of rotating ring 8a have guide hole relatively, and described guide hole annular is evenly distributed on rotating ring 8a, for guiding continuous fiber impregnation and being arranged in die surface.The notch seal buckle of this rotating ring 8a on the side of retainer ring 8b, thus forms annular accommodating cavity between rotating ring 8a and retainer ring 8b, for the thermosetting resin of accommodating colloidal.Described rotating ring 8a and retainer ring 8b is slidably matched.Described rotating ring 8a is fixed with catch 18, described catch 18 has socket, this socket inserts one end of second connecting rod 9, the other end and the annular disk 10 of described second connecting rod 9 are fixedly linked.When annular disk 10 rotates, second connecting rod 9 is stirred rotating ring 8a by catch 18 and is rotated on retainer ring 8b.The present embodiment preferred rotating ring 8a and retainer ring 8b is slidably matched by following structure: the groove sidewall outward flanging of described rotating ring 8a, the side of this flange leans against on the sidewall of retainer ring 8b, the opposite side of flange is coated with the gland 19 of annular, and all side direction retainer ring 8b of gland 19 bend, the kink of gland 19 is made to push against the sidewall of retainer ring 8b, the kink of described gland 19 and retainer ring 8b are fastening by screw 20, at the sidewall flange of rotating ring 8a and be all lined with sealing gasket 21 between gland 19 and retainer ring 8b.
Embodiment 2:
On described mould 6, cover has five impregnation guide rings 8 side by side, described annular disk 10 and impregnation guide ring 8 one_to_one corresponding, and from left to right second and the 4th annular disk 10 larger than other annular disk 10.Other structures of the present embodiment are identical with embodiment 1, and therefore not to repeat here.
Operation principle of the present invention is as follows:
First coma is fixed on by coma fixed axis 15 in the card of each annular disk 10, again the guide hole on corresponding impregnation guide ring 8 is passed in the continuous fiber termination of coma on each annular disk 10, and the termination of this continuous fiber is manually fixed on the termination of mould 6, then rotate Far Left or rightmost annular disk 10, the termination of all continuous fibers is locked at the termination of mould 6 by the continuous fiber that this annular disk 10 corresponding impregnation guide ring 8 is guided.Move left and right mould 6 again, mould 6 and middle larger annular disk 10 are with lower rotating speed rotating in same direction simultaneously, Far Left or rightmost annular disk 10 even in the middle of less annular disk 10 with far away higher than the rotational speed of mould 6 rotating speed, thus make the continuous fiber that corresponding to middle larger annular disk 10, impregnation guide ring 8 guides be arranged on the shaft section of mould 6, the continuous fiber winding mold tool 6 that corresponding to the even middle less annular disk 10 of Far Left or rightmost annular disk 10, impregnation guide ring 8 guides is wound around to be arranged, continuous fiber locking positioning on mould 6 shaft section will be arranged in, thus make in the composite material pole tower of production, to include the zero degree fiber be positioned on shaft tower shaft section.
Although be below described the preferred embodiments of the present invention by reference to the accompanying drawings, but the invention is not restricted to above-mentioned detailed description of the invention, above-mentioned detailed description of the invention is only schematic instead of determinate, those of ordinary skill in the art is under enlightenment of the present invention, under the prerequisite without prejudice to present inventive concept and claim, can make like multiple types and representing, as changed the number of plies of impregnation guide ring, or the structure that change mould rack is connected with transmission between track, or change the mounting structure of impregnation guide ring, or the shape changing mould is cylindrical shape etc., such conversion all falls within protection scope of the present invention.
Claims (6)
1. a horizontal composite material pole tower production equipment, comprise conical mould (6), it is characterized in that: the center line of described mould (6) parallels with horizontal plane, the two ends, left and right of mould (6) are connected with the mould rack (5) of the right and left respectively, the lower end of described mould rack (5) is connected with corresponding track (1) transmission, and mould rack (5) can be moved left and right on track (1), a mould rack (5) is fixed with the first motor (14) wherein, the output shaft of described first motor (14) is connected with mould (6) transmission, and mould (6) can be rotated, on described mould (6), cover has at least three impregnation guide rings (8) side by side, described impregnation guide ring (8) is coaxially arranged with mould (6), this impregnation guide ring (8) is connected with corresponding annular disk (10) separately, described annular disk (10) is coaxially arranged with mould (6), described annular disk (10) is arranged on corresponding support separately, be fixed with the second motor (12) on the bracket, described annular disk (10) is connected with the second motor (12) transmission, annular disk (10) can be rotated by winding mold tool (6), the card of described annular disk (10) has been evenly arranged coma fixed axis (15), this coma fixed axis (15) is perpendicular with the card of annular disk (10).
2. horizontal composite material pole tower production equipment according to claim 1, it is characterized in that: described impregnation guide ring (8) comprises rotating ring (8a) and retainer ring (8b), wherein retainer ring (8b) is made up of vertical Circular Plate, all sides of retainer ring (8b) are fixedly linked by first connecting rod (7) and support, described retainer ring (8b) have for Jiao Kou (8c), described rotating ring (8a) channel-shaped ringwise, two groove sidewalls of rotating ring (8a) have guide hole relatively, the notch seal buckle of this rotating ring (8a) is on the side of retainer ring (8b), and rotating ring (8a) and retainer ring (8b) are slidably matched, described rotating ring (8a) is fixed with catch (18), (18) have socket to described catch, this socket inserts one end of second connecting rod (9), the other end and the annular disk (10) of described second connecting rod (9) are fixedly linked, when annular disk (10) rotates, second connecting rod (9) stirs rotating ring (8a) in the upper rotation of retainer ring (8b) by catch (18).
3. horizontal composite material pole tower production equipment according to claim 1 and 2, it is characterized in that: described track (1) is made up of tooth bar, the first driving wheel (4) be meshed with tooth bar and the first driven pulley (2) is provided with in the lower end of the right and left mould rack (5), described first driving wheel (4) is connected with the output shaft transmission of the 3rd motor (3), 3rd motor (3) is fixed on the lower end of mould rack (5), when the 3rd motor (3) rotates, described mould rack (5) and mould (6) above move at track (1).
4. horizontal composite material pole tower production equipment according to claim 3, it is characterized in that: the support installing annular disk (10) comprises two pillars be oppositely arranged (13), upper installation second driving wheel (16) of pillar (13) wherein, upper installation second driven pulley (17) of another pillar (13), described second motor (12) is fixed on the second driving wheel (16) place pillar (13), the output shaft of this second motor (12) is connected with the second driving wheel (16) transmission, all sides of described annular disk (10) are engaged with the second driving wheel (16) and the second driven pulley (17), when the second motor (12) rotates, annular disk (10) winding mold tool (6) rotates.
5. horizontal composite material pole tower production equipment according to claim 4, it is characterized in that: be provided with horizontal backing pin (11) in the left and right sides of described annular disk (10), this backing pin (11) is mutually vertical with the center line of annular disk (10), and the upper end of one end of backing pin (11) and pillar (13) is fixedly linked.
6. horizontal composite material pole tower production equipment according to claim 5, it is characterized in that: described impregnation guide ring (8) has three, described annular disk (10) and impregnation guide ring (8) one_to_one corresponding, it is larger than the annular disk (10) being positioned at the right and left to be wherein positioned at middle annular disk (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310055149.5A CN103101197B (en) | 2013-02-21 | 2013-02-21 | Horizontal type composite pole and tower production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310055149.5A CN103101197B (en) | 2013-02-21 | 2013-02-21 | Horizontal type composite pole and tower production equipment |
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| Publication Number | Publication Date |
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| CN103101197A CN103101197A (en) | 2013-05-15 |
| CN103101197B true CN103101197B (en) | 2015-03-11 |
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| CN201310055149.5A Active CN103101197B (en) | 2013-02-21 | 2013-02-21 | Horizontal type composite pole and tower production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104275270A (en) * | 2013-07-08 | 2015-01-14 | 赵星 | Horizontal glue dipping-glue extrusion unit |
| CN105584060B (en) * | 2016-01-26 | 2017-12-05 | 云浮市欣粤电力器材有限公司 | Tapered electric pole produces and processes system and electric pole production method |
| CN111604974B (en) * | 2020-03-31 | 2021-12-31 | 蒋文君 | Sinking and floating material breaking method for insulating tower production line based on vertical heavy vertical tension method |
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| JP2613844B2 (en) * | 1993-12-03 | 1997-05-28 | 小松化成株式会社 | Method and apparatus for continuous pultrusion of fiber reinforced plastic rod |
| CN1285458C (en) * | 2004-11-14 | 2006-11-22 | 张国志 | Vertical and ring direction gum dipping wet process glass fiber reinforced plastic tubing continuous pipe twining machine |
| CN201389979Y (en) * | 2008-12-30 | 2010-01-27 | 常州市东海橡胶厂 | Pulp interlaid winding device |
| CN102233680B (en) * | 2011-04-18 | 2013-09-18 | 李长城 | Vertical pipe production line |
| CN203093046U (en) * | 2013-02-21 | 2013-07-31 | 李长城 | Horizontal composite material tower production equipment |
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Inventor after: Li Changcheng Inventor after: Li Qiang Inventor after: Li Feng Inventor after: Wang Dechun Inventor after: Yang Junran Inventor before: Li Changcheng Inventor before: Li Qiang Inventor before: Li Feng Inventor before: Wang Dechun Inventor before: Yang Junran |
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Application publication date: 20130515 Assignee: Chongqing Qingyang holding (Group) Co.,Ltd. Assignor: Li Changcheng Contract record no.: 2016500000018 Denomination of invention: Horizontal type composite pole and tower production equipment Granted publication date: 20150311 License type: Exclusive License Record date: 20160805 |
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Effective date of registration: 20221229 Address after: 454550 Innovation Business Incubation Park at the intersection of Shiju Road, South Ring Road, Qinyang City, Jiaozuo City, Henan Province Patentee after: Qinyang Composite Materials Research Institute Co.,Ltd. Address before: 400712, Xiaowan Town, Beibei District, Chongqing Patentee before: Li Changcheng |