CN103094624A - Function detector - Google Patents

Function detector Download PDF

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Publication number
CN103094624A
CN103094624A CN2012105938279A CN201210593827A CN103094624A CN 103094624 A CN103094624 A CN 103094624A CN 2012105938279 A CN2012105938279 A CN 2012105938279A CN 201210593827 A CN201210593827 A CN 201210593827A CN 103094624 A CN103094624 A CN 103094624A
Authority
CN
China
Prior art keywords
track
fixed pedestal
battery
function detection
detection machine
Prior art date
Application number
CN2012105938279A
Other languages
Chinese (zh)
Other versions
CN103094624B (en
Inventor
董捷
刘成刚
Original Assignee
肇庆理士电源技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 肇庆理士电源技术有限公司 filed Critical 肇庆理士电源技术有限公司
Priority to CN201210593827.9A priority Critical patent/CN103094624B/en
Publication of CN103094624A publication Critical patent/CN103094624A/en
Application granted granted Critical
Publication of CN103094624B publication Critical patent/CN103094624B/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention discloses a function detector comprising a working table, a conveyor belt (7) which is located on the working table and is used for conveying a battery, a push-out device and a main machine (11) which is used for detecting the battery, wherein the push-out device comprises a fixed substrate (1), a push-out baffle (3), a push-out air cylinder (5) and a processing unit (10). The push-out device provided by the invention can control the push-out air cylinder to move correspondingly under the control of the processing unit, so that unqualified batteries can be automatically pushed out from an assembly line, the function detector can not be interfered, and the frequency of resetting the function detector is reduced, so that, the stability of the function detector can be ensured, and the production efficiency is improved.

Description

A kind of Function detection machine
Technical field
The application relates to dynamo-electric field, particularly relates to a kind of Function detection machine.
Background technology
In the manufacturing of lead-acid battery, whether battery is qualified closely related with performance battery, to the detection of battery performance, comprises checking whether short circuit of battery, whether discharge etc., and be a requisite procedure in battery production, be also an extremely important procedure.But existing Function detection machine is in the process that detects; if run into the problem that there is short circuit etc. in detected battery; these batteries are sneaked in qualified battery and will be caused the Function detection machine directly to be shut down when carrying out next process; need this moment the employee battery take out of come after; restart facility detects machine, just can continue to produce.This problem makes the employee when producing, and labour intensity is large, and equipment often closes to open and restart, and causes equipment unstable, and can cause error detection to battery in this case, has seriously reduced production efficiency.
Summary of the invention
The problem that the application will solve is to have proposed a kind of Function detection machine that defective battery can be released from qualified battery.
The application's Function detection machine is used for the detection of battery, comprise workbench, be positioned on workbench, be used for transmitting the conveyer belt of battery, ejecting device, with the main frame that is used for battery is detected, described ejecting device comprises fixed pedestal, releases baffle plate, releases cylinder and processing unit; Described fixed pedestal is arranged on described workbench, described fixed pedestal has the first track that connects fixed pedestal along the direction that transmits perpendicular to described conveyer belt, described release cylinder is fixed on workbench, the first track that the clutch end of described release cylinder passes described fixed pedestal is connected with described release baffle plate, the clutch end of described release cylinder connects described processing unit, described processing unit also is connected with described main frame, is used for controlling according to testing result releasing the corresponding action of cylinder generation.
Described processing unit comprises detector, processor and control valve, and described detector is fixedly connected on described fixed pedestal, output electrical signals when detecting the battery arrival; Described processor respectively with described detector be connected control valve and be connected, the other end of described control valve connects the control end of described release cylinder, after described processor receives the signal of telecommunication of detector output, output control signals to control valve according to the testing result of main frame output, control control valve and connect the control end of releasing cylinder, described release cylinder responsive control signal promotes to release baffle plate by clutch end and moves to conveyer belt.
Described detector is transducer.
Described control valve is electromagnetically operated valve.
Described Function detection machine also comprises two guide rods, described fixed pedestal also has the second track and the 3rd track along the direction of growing the limit perpendicular to described fixed pedestal, described two guide rods pass respectively described the second track and the 3rd track, are connected with described release baffle plate.
Described the first track is positioned at the middle part of described fixed pedestal, and described the second track and the 3rd track are positioned at the position of the two ends symmetry of described fixed pedestal.
Described the first track, the second track and the 3rd track are through hole or groove.
Be provided with NonConforming Parts Area on described workbench, described NonConforming Parts Area is arranged on the opposite of ejecting device along conveyer belt.
In the application, the battery ejecting device is under the control of processing unit, can control and release the corresponding action of cylinder generation, automatically defective battery is released from production line, do not cause the interference to the Function detection machine, reduce the number of times that the Function detection machine equipment is restarted, thereby guaranteed the stability of Function detection machine equipment, improved production efficiency.
Description of drawings
Fig. 1 is the structure chart of a kind of Function detection machine in the application's execution mode;
Fig. 2 is a kind of connection diagram of the processing unit in the application's execution mode.
Embodiment
By reference to the accompanying drawings the application is described in further detail below by embodiment.
Please refer to Fig. 1, a kind of Function detection machine of present embodiment comprises workbench, is positioned at the conveyer belt 7 on workbench, the main frame 11 that battery is detected, and ejecting device, ejecting device comprises fixed pedestal 1, releases baffle plate 3, releases cylinder 5 and processing unit 10.Wherein fixed pedestal 1 is arranged on substrate 9, fixed pedestal 1 has the first track that connects fixed pedestal 1 along the direction perpendicular to conveyer belt 7, releasing cylinder 5 is fixed on workbench, the first track that the clutch end of release cylinder 5 passes fixed pedestal 1 is connected with release baffle plate 3, the control end of releasing cylinder 5 connects processing unit 10, processing unit 10 also is connected with the main frame 11 of Function detection machine, is used for controlling according to testing result releasing the cylinder 5 corresponding actions of generation.
As shown in Figure 2, processing unit 10 in present embodiment comprises detector, processor and control valve, detector is fixedly connected on fixed pedestal 1, be used on induction conveyer belt 7, whether battery being arranged, and when detecting battery and arrive output electrical signals, concrete, detector is transducer 101(inductor), such as infrared sensor or approach switch sensor etc.; Processor is connected with the control end of releasing cylinder 5 with detector respectively, and concrete, processor is programmable logic controller (PLC) (PLC) 102, in other embodiments, can also be detector or the processor of other type.After processor receives the signal of telecommunication of detector output, output control signals to control valve according to the testing result of main frame 11 outputs, control control valve and connect the control end of releasing cylinder 5, release cylinder 5 responsive control signals promote to release baffle plate 3 by clutch end and move to conveyer belt 7.In addition, control valve is electromagnetically operated valve 103, and an end of electromagnetically operated valve 103 connects controller, the other end connects the control end of releasing cylinder 5, processor 102 controls by the switch of electromagnetically operated valve 103 action of releasing cylinder, in other embodiments, also can be the control valve of other type.
In addition, ejecting device in present embodiment also comprises two guide rods 6, and fixed pedestal 1 also has the second track and the 3rd track along the direction of growing the limit perpendicular to fixed pedestal 1, two guide rods 6 pass respectively the second track and the 3rd track, be connected with release baffle plate 3, two guide rods 6 also are connected with release cylinder 5 respectively.Further, the first track, the second track and the 3rd track are through hole or groove.Due in the process of releasing cylinder 5 promotion release baffle plate 3 motions, the displacement that release baffle plate 3 is pushed out has certain length, and the setting of guide rod 6 is in order to prevent from releasing cylinder 5 positionings, to guarantee that release baffle plate 3 can parallel.Wherein, fixed pedestal 1 first track is positioned at the middle part of fixed pedestal 1, and the second track and the 3rd track are positioned at the position of the two ends symmetry of fixed pedestal 1.In other embodiments, can change flexibly structure, position or the number of track.
The Function detection machine of the present embodiment comprises, four Function detection machines etc., the Function detection machine is the electrical integrated professional equipment of a kind of large-scale computer, it combines the various modern automatic control technology, be small-and-medium dense battery manufacturing enterprise desirable be also indispensable product export terminal checkout equipment, it reduces production costs and labour intensity to battery production enterprise, improves the quality of products and production efficiency has very large effect.Four Function detection owners will comprise four functions: the internal resistance of cell detects, and the high pressure adaptation detects, heavy-current discharge capacity check and branding product batch number.Three Function detection facility have any three functions in four Function detection machines.The internal resistance of cell detects and adopts Japan to produce internal resistance test device, and measuring accuracy is high, and working stability detects credible.Capacity check possesses the autostore parameters, and the battery capacity detected parameters can print at any time, forms the initial data form to the battery client, the foundation that also can become the wife of enterprise quality control and review.Capacity check both can detect battery open and close road voltage, also can only detect battery ratio electric current.Branding partly adopts the steel submodule, has small and exquisite, clear, attractive in appearance characteristics, and branding is stablized and the branding time can arrange flexibly.
In the testing process of Function detection to battery; if some battery short circuit wherein; due to the setting of PLC program, the battery that detects will surpass the set point of program, and PLC will quit work; even siren also can be reported to the police; to cause the Function detection machine directly to be shut down, the employee need to take out underproof battery, presses and restarts button; equipment just can normally move, and has affected the detection to other non-short circuit battery.The application's Function detection machine also can detect the situations such as short circuit of battery before the charge/discharge capacity that detects battery, performance.The Function detection machine generally all has workbench, the substrate 9 of battery ejecting device is fixed on the workbench of Function detection machine, the present embodiment is after having increased ejecting device on workbench, also be provided with NonConforming Parts Area 8 on workbench, NonConforming Parts Area 8 is arranged on the opposite of ejecting device along conveyer belt 7, as shown in Figure 1.
the course of work of the Function detection machine in the present embodiment is: start-up performance detects the power supply of machine, and battery is at conveyer belt 7 upper drivings, and transducer 101 is first sensed battery, and provides signal of PLC102, PLC102 is to signal of main frame of Function detection machine, the main frame 11 of Function detection machine obtains the signal that PLC102 transmits, and the head of controlling the Function detection machine is started working, namely battery is detected, and testing result is fed back to PLC102, PLC102 produces corresponding control command according to feedback result, and release the cylinder 5 corresponding actions of generation by solenoid control, exist the problems such as short circuit or electric leakage when (data surpass setting threshold) if detect such as the main frame 11 of Function detection machine the battery that arrives, just this result feedback to PLC102, PLC102 just gives 103 1 signals of electromagnetically operated valve, the electric current of electromagnetically operated valve 103 is connected, the piston of releasing cylinder 5 is opened, promote to release cylinder 5 actions, release the guide rod 6 that cylinder 5 drives both sides, promote to release baffle plate 3, after release baffle plate 3 is encountered battery, battery is shifted onto defective district, so work of circulation, qualified battery continues to flow into next procedure downwards, underproof battery launched device is released, after the employee takes out of underproof battery come, check and reprocess, guaranteed the normal operation of work.
After having adopted the application's battery ejecting device, can control and release the corresponding action of cylinder generation, automatically defective battery is released from production line, do not cause the interference to the Function detection machine, improved production efficiency, reduce simultaneously the number of times that equipment is restarted, thereby guaranteed the stability of Function detection machine equipment, reduced the maintenance rate of equipment; And can guarantee that defective item can not flow into next procedure, and reduced workman's labour intensity, transferred the enthusiasm of workman's work, speed of production is fast, has improved operating efficiency.
The application's ejecting device also can be directly used in the detection of battery disqualification rate, can also be used for being used for detecting other object on miscellaneous equipment, for example nut, diode etc.
Above content is the further description of the application being done in conjunction with concrete execution mode, can not assert that the application's concrete enforcement is confined to these explanations.For the application person of an ordinary skill in the technical field, under the prerequisite that does not break away from the application's design, can also make some simple deduction or replace.

Claims (8)

1. Function detection machine that is used for battery, comprise workbench, be positioned on workbench, be used for transmitting the conveyer belt (7) of battery, with the main frame (11) that is used for battery is detected, it is characterized in that, also comprise ejecting device, described ejecting device comprises fixed pedestal (1), releases baffle plate (3), releases cylinder (5) and processing unit (10);
described fixed pedestal (1) is arranged on described workbench, described fixed pedestal (1) has the first track of perforation fixed pedestal (1) along the direction that transmits perpendicular to described conveyer belt (7), described release cylinder (5) is fixed on workbench, the first track that the clutch end of described release cylinder (5) passes described fixed pedestal (1) is connected with described release baffle plate (3), the clutch end of described release cylinder (5) connects described processing unit (10), described processing unit (10) also is connected with described main frame (11), be used for controlling according to testing result and release cylinder (5) generation action accordingly.
2. Function detection machine as claimed in claim 1, is characterized in that, described processing unit (10) comprises detector, processor and control valve, and described detector is fixedly connected on described fixed pedestal (1), output electrical signals when detecting the battery arrival; Described processor respectively with described detector be connected control valve and be connected, the other end of described control valve connects the control end of described release cylinder (5), after described processor receives the signal of telecommunication of detector output, output control signals to control valve according to the testing result of main frame (11) output, control control valve and connect the control end of releasing cylinder (5), it is mobile to conveyer belt (7) that described release cylinder (5) responsive control signal promotes to release baffle plate (3) by clutch end.
3. Function detection machine as claimed in claim 2, is characterized in that, described detector is transducer (101).
4. Function detection machine as claimed in claim 2, is characterized in that, described control valve is electromagnetically operated valve (103).
5. Function detection machine as claimed in claim 1, it is characterized in that, also comprise two guide rods (6), described fixed pedestal (1) also has the second track and the 3rd track along the direction of growing the limit perpendicular to described fixed pedestal (1), described two guide rods (6) pass respectively described the second track and the 3rd track, are connected with described release baffle plate (3).
6. Function detection machine as claimed in claim 5, is characterized in that, described the first track is positioned at the middle part of described fixed pedestal (1), and described the second track and the 3rd track are positioned at the position of the two ends symmetry of described fixed pedestal (1).
7. Function detection machine as claimed in claim 5, is characterized in that, described the first track, the second track and the 3rd track are through hole or groove.
8. Function detection machine as claimed in claim 1, is characterized in that, is provided with NonConforming Parts Area (8) on described workbench, and described NonConforming Parts Area (8) is arranged on the opposite of ejecting device along conveyer belt (7).
CN201210593827.9A 2012-12-29 2012-12-29 A kind of function detector CN103094624B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210593827.9A CN103094624B (en) 2012-12-29 2012-12-29 A kind of function detector

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Application Number Priority Date Filing Date Title
CN201210593827.9A CN103094624B (en) 2012-12-29 2012-12-29 A kind of function detector

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CN103094624A true CN103094624A (en) 2013-05-08
CN103094624B CN103094624B (en) 2015-08-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111208430A (en) * 2020-03-17 2020-05-29 温州顺创智能科技有限公司 Graphene battery electrode plate detection device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200988037Y (en) * 2006-12-13 2007-12-12 比亚迪股份有限公司 Battery sorter
CN201565429U (en) * 2009-11-27 2010-09-01 宁波维科电池有限公司 Battery thickness detection sorting instrument

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200988037Y (en) * 2006-12-13 2007-12-12 比亚迪股份有限公司 Battery sorter
CN201565429U (en) * 2009-11-27 2010-09-01 宁波维科电池有限公司 Battery thickness detection sorting instrument

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111208430A (en) * 2020-03-17 2020-05-29 温州顺创智能科技有限公司 Graphene battery electrode plate detection device

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Termination date: 20151229