CN103092121B - Power saving device of separating device - Google Patents
Power saving device of separating device Download PDFInfo
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- CN103092121B CN103092121B CN201110342189.9A CN201110342189A CN103092121B CN 103092121 B CN103092121 B CN 103092121B CN 201110342189 A CN201110342189 A CN 201110342189A CN 103092121 B CN103092121 B CN 103092121B
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- separating machine
- control module
- relay
- operating state
- described separating
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Abstract
The invention discloses a power saving device of a separating device. The power saving device comprises a programmable logic control (PLC) detecting control module, a relay and a contactor. The PLC detecting control module is connected with the separating device and is used for detecting whether the separating device is in a moving state or not, when the separating device is not in the moving state, timing is conducted to duration of the non-moving state of the separating device, and a control signal is transmitted by the PLC detecting control module when the duration exceeds the preset time value. The relay is connected with the PLC detecting control module and is used for receiving the control signal transmitted by the PLC detecting control module, and the relay outputs a preset voltage signal according to the control signal. The contactor is respectively connected with a motor in the separating device and the relay and is used for receiving the preset voltage signal transmitted by the relay and controlling the motor to stop operating according to the preset voltage signal. According to the power saving device of the separating device, the motor is controlled to stop operating by detecting whether the separating device is in the working state or not, and heating to an electric heating ring is stopped, and therefore power is saved.
Description
Technical field
The application relates to automation field, particularly relates to a kind of power saving device for separating machine.
Background technology
Separating machine is a kind of production equipment, mainly for the production of the bottom stopper of resin, nylon zipper.Operation program during its work is: by after the resin of some or nylon heating plasticizing in official hour, under certain pressure and speed, and the resin of molten condition or nylon are injected mold cavity.After injection terminates, sizing is kept to the melt be expelled in mold cavity.
In production run, the heating plasticizing of resin or nylon is heated by electric heating coil and realizes.Wherein, electric heating coil drives heating by motor, after being powered up, if separating machine is in open state do not have action, although namely connected power supply, start motor, but do not add raw materials for production in separating machine, so separating machine can not carry out the processing of bottom stopper, and the electric heating coil in separating machine also can heat always, so not only consume electric power, also can shorten the serviceable life of electric heating coil.
Summary of the invention
For solving the problems of the technologies described above, the embodiment of the present application provides a kind of power saving device for separating machine, whether being in operating state to control motor out of service, thus making electric heating coil stop heating, not only saving electric energy, also can reduce the loss of electric heating coil by detecting separating machine.
Technical scheme is as follows:
A kind of power saving device for separating machine, comprising:
Be connected with described separating machine, detect described separating machine and whether be in operating state, when described separating machine is in non-action status, the duration section described separating machine being in non-action status carries out timing, and the PLC detection control module transmitted control signal when described duration section exceedes preset time value;
Be connected with described PLC detection control module, receive the control signal that described PLC detection control module sends, and export the relay of predetermined voltage signals according to described control signal;
Be connected with described relay with the motor in described separating machine respectively, receive the predetermined voltage signals of described relay output and control described motor contactor out of service according to described predetermined voltage signals.
Said apparatus, preferably, described PLC detection control module comprises:
Be connected with described separating machine, detect described separating machine and whether be in operating state and the detecting unit sending status information;
Be connected with described detecting unit, receive and resolve described status information, the auto zero when described separating machine is in operating state, when described separating machine is in non-action status, the duration section being in non-action status to described separating machine carries out the timer of timing;
Be connected with described relay with described timer respectively, the control module transmitted control signal to described relay when described duration section exceedes preset time value.
Said apparatus, preferably, described PLC detection control module also comprises: be connected with described timer with described detecting unit respectively, when described separating machine is in operating state, controls the reset unit of described timer zero.
Said apparatus, preferably, described detecting unit is the detecting unit detecting separating machine working pressure.
Said apparatus, preferably, described relay is solid-state relay.
A kind of power saving device for separating machine that application the application provides, detect separating machine by PLC detection control module and whether be in operating state, when separating machine is in non-action status, duration section separating machine being in off working state carries out timing, when the described duration, section exceeded preset time value, transmit control signal to relay, the contactor be connected with motor is controlled further by pilot relay, make motor out of service, thus saving electric energy, make electric heating coil stop heating further, reduce the loss of electric heating coil.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present application, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The structural representation of a kind of power saving device for separating machine that Fig. 1 provides for the embodiment of the present application one;
The structural representation of the PLC detection control module that Fig. 2 provides for the embodiment of the present application two;
The structural representation of the PLC detection control module that Fig. 3 provides for the embodiment of the present application three.
In order to illustrated simple and clear, above accompanying drawing shows the common form of structure, and in order to avoid unnecessary fuzzy the present invention, can omit description and the details of known features and technology.In addition, the unit in accompanying drawing is unnecessary proportionally to be drawn.Such as, can relative to the size of some unit in other unit enlarged drawings, thus help better to understand embodiments of the invention.Identical label in different accompanying drawing represents identical unit.
Embodiment
The application's scheme is understood better in order to make those skilled in the art person.Below in conjunction with the accompanying drawing in the embodiment of the present application, be clearly and completely described the technical scheme in the embodiment of the present application, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all should belong to the scope of the application's protection.
Embodiment one
The structural representation of a kind of power saving device for separating machine that the embodiment of the present application provides as shown in Figure 1, comprising:
PLC detection control module 101, relay 102 and contactor 103;
Whether PLC detection control module 101 is in operating state for detecting described separating machine 104, when described separating machine 104 is in non-action status, the duration section described separating machine 104 being in non-action status carries out timing, and transmits control signal when described duration section exceedes preset time value.
Concrete, because separating machine 104 adds the certain pressure of man-hour requirement what carry out bottom stopper, different processing links, various piece can produce certain pressure, include core pressure, high pressure, injection pressure, the pressure of the different size such as pressurize and low pressure, as long as therefore separating machine 104 is being processed, when namely having processing action, a meeting is had at least to change in each pressure above-mentioned, and be in the force value of its duty, if separating machine 104 does not have action, above-mentioned every force value just all can reset, therefore when PLC detection control module 101 can detect separating machine 104, whether the working pressure of various piece is in operating state to detect separating machine 104, as long as the working pressure of above-mentioned various piece has an in running order force value, then separating machine 104 is in operating state, otherwise separating machine 104 is in non-action status, when described separating machine 104 is in non-action status, PLC detection control module 101 starts timing, and record the duration that described separating machine 104 is in non-action status, when the duration that described separating machine 104 is in non-action status exceedes preset time value, such as, when the described duration more than 25 minutes time, PLC detection control module 101 sends and controls signal to described relay 102, if after timing a period of time, separating machine 104 starts action again, and the described duration also in preset time value time, by before timing result remove, the reclocking when again detecting that separating machine 104 is in non-action status, avoids accumulative timing.
When described separating machine 104 is in open state, relay 102 converts the DC voltage of certain value to certain alternating voltage, and described alternating voltage is supplied to described contactor 103, in the embodiment of the present application, the DC low-voltage of relay input end is provided by PLC detection control module.
The control signal that relay 102 sends for receiving described PLC detection control module, and export predetermined voltage signals according to described control signal.
When described relay 102 receives the control signal of described PLC detection control module transmission, namely when PLC detection control module stops providing DC voltage to described relay 102, described relay stops voltage transitions, and send predetermined voltage signal to described contactor 103, namely alternating voltage is now zero.Concrete, described relay 102 can be solid-state relay.
Contactor 103 is for the predetermined voltage signals that receives described relay and export and to control described motor according to described predetermined voltage signals out of service.
Contactor 103 is after receiving predetermined voltage signal, and disconnect the loop at motor 105 place, now, motor 105 is out of service, namely stops driving.
Because the electric heating coil in separating machine 104 is by motor-driven, so when motor 105 stops driving, described electric heating coil stops heating, saves electric energy, allows electric heating coil have a time of having a rest, decrease the loss of electric heating coil simultaneously.
Embodiment two
The PLC that the embodiment of the present application two provides examines the structural representation of side control module as shown in Figure 2, comprising:
First detecting unit 201, first timer 202 and control module 203;
Whether the first detecting unit 201 is in operating state for detecting separating machine 104, when described separating machine 104 is in operating state, sends the first status information to described first timer 202; When described separating machine 104 is in non-action status, send the second status information to described timer;
First timer 202, for when receiving the first status information, when namely described separating machine 104 is in operating state, makes zero, to ensure the accuracy of timing next time by the first timer 202; When the first timer 202 receives the second status information, namely when described separating machine 104 is in non-action status, start timing, timing is carried out with the duration section described separating machine 104 being in non-action status, and when the described duration, section exceeded preset time value, transmit control signal to described relay 102.
Embodiment three
The PLC that the embodiment of the present application three provides examines the structural representation of side control module as shown in Figure 3, comprising:
Second detecting unit 301, reset unit 302, second timer 303 and control module 203;
Whether the second detecting unit 301 is in operating state for detecting separating machine 104, when described separating machine 104 is in operating state, sends the first status information to described reset unit; When described separating machine 104 is in non-action status, send the second status information to described second timer 303;
When reset unit 302 receives the first status information, send reset signal to described second timer 303, control described timer zero;
After second timer 303 receives the second status information, start timing, the duration section described separating machine 104 being in non-action status carries out timing; If receive the reset signal that reset unit 302 sends, then the second timer 303 makes zero and stops timing;
The embodiment of control module 203 and identical in embodiment two, repeat no more here.
Each embodiment in this instructions all adopts the mode of going forward one by one to describe, between each embodiment identical similar part mutually see, what each embodiment stressed is the difference with other embodiments.The above is only the embodiment of the application; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the application's principle; can also make some improvements and modifications, these improvements and modifications also should be considered as the protection domain of the application.
Claims (5)
1. a power saving device for separating machine, is characterized in that, comprising:
Be connected with described separating machine, detect described separating machine and whether be in operating state, when described separating machine is in non-action status, the duration section described separating machine being in non-action status carries out timing, and the PLC detection control module transmitted control signal when described duration section exceedes preset time value; Described PLC detection control module detects described separating machine and whether is in operating state and specifically comprises: detect described separating machine by the working pressure detecting described separating machine various piece and whether be in operating state, as long as the working pressure of above-mentioned various piece has an in running order force value, then described separating machine is in operating state, otherwise described separating machine is in non-action status;
Be connected with described PLC detection control module, receive the control signal that described PLC detection control module sends, and export the relay of predetermined voltage signals according to described control signal;
Be connected with described relay with the motor in described separating machine respectively, receive the predetermined voltage signals of described relay output and control described motor contactor out of service according to described predetermined voltage signals.
2. device according to claim 1, is characterized in that, described PLC detection control module comprises:
Be connected with described separating machine, detect described separating machine and whether be in operating state and the detecting unit sending status information;
Be connected with described detecting unit, receive and resolve described status information, the auto zero when described separating machine is in operating state, when described separating machine is in non-action status, the duration section being in non-action status to described separating machine carries out the timer of timing;
Be connected with described relay with described timer respectively, the control module transmitted control signal to described relay when described duration section exceedes preset time value.
3. device according to claim 2, is characterized in that, described PLC detection control module also comprises: be connected with described timer with described detecting unit respectively, when described separating machine is in operating state, controls the reset unit of described timer zero.
4. device according to claim 2, is characterized in that, described detecting unit is the detecting unit detecting separating machine working pressure.
5. device according to claim 1, is characterized in that, described relay is solid-state relay.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110342189.9A CN103092121B (en) | 2011-11-02 | 2011-11-02 | Power saving device of separating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110342189.9A CN103092121B (en) | 2011-11-02 | 2011-11-02 | Power saving device of separating device |
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| Publication Number | Publication Date |
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| CN103092121A CN103092121A (en) | 2013-05-08 |
| CN103092121B true CN103092121B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110342189.9A Active CN103092121B (en) | 2011-11-02 | 2011-11-02 | Power saving device of separating device |
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| CN1943866A (en) * | 2006-11-03 | 2007-04-11 | 白淑惠 | Automatic power cut-off system of paper shredder and its automatic powr cut-off method |
| CN101259449A (en) * | 2008-03-24 | 2008-09-10 | 浙江三木实业有限公司 | Automatically power-off system of paper chipper automatically power-off method |
| CN101673091A (en) * | 2009-09-22 | 2010-03-17 | 北京中星微电子有限公司 | Intelligent power saving device used for electric equipment and method |
| CN201467070U (en) * | 2009-03-20 | 2010-05-12 | 罗云东 | Power-saving controller of general infrared sensing alternating current and direct current motor |
| CN201987329U (en) * | 2010-06-23 | 2011-09-28 | 九阳股份有限公司 | Energy-saving safe soybean milk machine |
| CN202306249U (en) * | 2011-11-02 | 2012-07-04 | 浙江伟星实业发展股份有限公司 | Power saving device for separating machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09236362A (en) * | 1996-02-27 | 1997-09-09 | Toshiba Corp | Refrigerating machine control device |
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2011
- 2011-11-02 CN CN201110342189.9A patent/CN103092121B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1943866A (en) * | 2006-11-03 | 2007-04-11 | 白淑惠 | Automatic power cut-off system of paper shredder and its automatic powr cut-off method |
| CN101259449A (en) * | 2008-03-24 | 2008-09-10 | 浙江三木实业有限公司 | Automatically power-off system of paper chipper automatically power-off method |
| CN201467070U (en) * | 2009-03-20 | 2010-05-12 | 罗云东 | Power-saving controller of general infrared sensing alternating current and direct current motor |
| CN101673091A (en) * | 2009-09-22 | 2010-03-17 | 北京中星微电子有限公司 | Intelligent power saving device used for electric equipment and method |
| CN201987329U (en) * | 2010-06-23 | 2011-09-28 | 九阳股份有限公司 | Energy-saving safe soybean milk machine |
| CN202306249U (en) * | 2011-11-02 | 2012-07-04 | 浙江伟星实业发展股份有限公司 | Power saving device for separating machine |
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| CN103092121A (en) | 2013-05-08 |
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