CN203283805U - Belt conveyor reduction motor energy saving system based on intelligent control - Google Patents

Belt conveyor reduction motor energy saving system based on intelligent control Download PDF

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Publication number
CN203283805U
CN203283805U CN2013201317698U CN201320131769U CN203283805U CN 203283805 U CN203283805 U CN 203283805U CN 2013201317698 U CN2013201317698 U CN 2013201317698U CN 201320131769 U CN201320131769 U CN 201320131769U CN 203283805 U CN203283805 U CN 203283805U
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motor
intelligent control
conveyor
belt conveyor
overrunning clutch
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CN2013201317698U
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张德文
谢文宁
罗建平
宋志国
邹云飞
宁伟婷
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China Waterborne Transport Research Institute
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China Waterborne Transport Research Institute
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Abstract

The utility model provides a belt conveyor reduction motor energy saving system based on intelligent control, and relates to harbor machines and electrical control technology. A conveyor is driven by multiple driving devices. Each driving device is mainly composed of an intelligent control device (1), an electromotor (2), a hydraulic coupler (3), a speed reducer (4), an overrun clutch (5) and a transmission drum (6), wherein all the parts are in interlink with one another in sequence and can be in transmission operation in sequence when the conveyor is started. According to the belt conveyor reduction motor energy saving system based on intelligent control, the currents of the electromotors are detected to calculate the real-time load of the conveyor, the number of the driving electromotors is increased or decreased according to the load, and therefore the purposes of saving energy and reducing consumption are achieved.

Description

基于智能控制的带式输送机减电机节能系统Energy-saving system for reducing motor of belt conveyor based on intelligent control

技术领域 technical field

本实用新型属于港口机械技术领域,尤其是适用于港口散货堆场多电机驱动带式输送机节能运行的一种基于智能控制的带式输送机减电机节能系统及其控制方法。  The utility model belongs to the technical field of port machinery, in particular to an intelligent control-based energy-saving system for reducing motors of belt conveyors and a control method thereof, which are suitable for energy-saving operation of multi-motor-driven belt conveyors in port bulk cargo yards. the

背景技术 Background technique

港口煤炭、矿石等散货码头堆场用带式输送机经常在轻载下运行,输送带所需要的传动功率较低,出现严重的“大马拉小车”现象,导致其电动机能耗较高,系统功率因数较低。目前我国绝大多数港口都未实施针对带式输送机的有效的节能运行技术,极少数港口采用减电机节能运行技术也只是直接切断电动机的供电达到减电机运行目的。而电动机断电后,电动机、液力耦合器、减速器、联轴器等会随输送带被动的空转,这种空转方式一方面加剧了各种传动部件的磨损,另一方面增加了额外的运行阻力。  The belt conveyors used in bulk cargo dock yards such as port coal and ore often operate under light loads, and the transmission power required by the conveyor belts is low, and there is a serious phenomenon of "big horses and small carts", resulting in high energy consumption of the motors , the system power factor is low. At present, the vast majority of ports in my country have not implemented effective energy-saving operation technology for belt conveyors, and very few ports have adopted motor-reducing energy-saving operation technology, which only directly cuts off the power supply of the motor to achieve the purpose of reducing motor operation. After the motor is powered off, the motor, hydraulic coupling, reducer, coupling, etc. will idle passively with the conveyor belt. running resistance. the

因此,设计一种全新的多电机驱动带式输送机减电机节能系统是十分必要的。  Therefore, it is very necessary to design a new multi-motor driven belt conveyor energy-saving system for reducing motors. the

发明内容 Contents of the invention

本实用新型的目的在于避免上述不足,提供了一种通过检测电动机电流的大小计算出输送机的实时负荷大小,根据负荷大小控制驱动电动机数量的增减,从而达到节能降耗目的的基于智能控制器的多电机驱动带式输送机减电机节能系统。  The purpose of this utility model is to avoid the above-mentioned disadvantages. It provides an intelligent control system that calculates the real-time load of the conveyor by detecting the current of the motor, and controls the increase or decrease of the number of driving motors according to the load, so as to achieve the purpose of saving energy and reducing consumption. The multi-motor driven belt conveyor reduces motor energy-saving system. the

为了实现上述目的,本实用新型是通过以下技术方案来实现的:  In order to achieve the above object, the utility model is achieved through the following technical solutions:

一种基于智能控制的带式输送机减电机节能系统,输送机由多套驱动装置驱动,每套驱动装置主要由智能控制装置(1),电动机(2),液力耦合器(3),减速器(4),超越离合器(5)和传动滚筒(6)组成,其中:智能控制装置(1)内的数字电流表与电动机(2)的电流互感器相连接,电动机(2)、液力耦合器(3)、减速器(4)、超越离合器(5)和传动滚筒(6)顺序轴连接,超越离合器(5)连接于带式输送机的传动滚筒(6)上;当输送机启动后,电动机(2)投入运转,通过液力耦合器(3)、减速器(4)、超越离合器(5)将动力传递到传动滚筒(6)上,驱动带式输送机运转;当智能控制装置(1)发出减电机控制指令时,其中一套驱动装置的电动机(2)停止运行,同时超越离合器(5)分离,液力耦合器(3)、减速器(4)随即停止运转。 A belt conveyor energy-saving system based on intelligent control. The conveyor is driven by multiple sets of driving devices. Each driving device is mainly composed of an intelligent control device (1), a motor (2), a hydraulic coupling (3), Reducer (4), overrunning clutch (5) and drive roller (6), in which: the digital ammeter in the intelligent control device (1) is connected to the current transformer of the motor (2), the motor (2), hydraulic Coupler (3), speed reducer (4), overrunning clutch (5) and drive roller (6) are sequentially connected, and overrunning clutch (5) is connected to the drive pulley (6) of the belt conveyor; when the conveyor starts Finally, the motor (2) is put into operation, and the power is transmitted to the drive roller (6) through the hydraulic coupling (3), reducer (4) and overrunning clutch (5) to drive the belt conveyor to run; when the intelligent control When the device (1) sends out the motor reduction command, the motor (2) of one of the driving devices stops running, and at the same time, the overrunning clutch (5) is separated, and the hydraulic coupling (3) and the reducer (4) stop running immediately.

 由于采用了上述技术方案,本实用新型具有以下优点和效果:  Due to the above-mentioned technical scheme, the utility model has the following advantages and effects:

1、本实用新型采用的超越离合器,在控制装置做出减少电动机的动作,某台电动机被切断后,使与该电动机配合的液力耦合器、减速器也停止运转,从而保护了电动机、减速器等部件免受磨损影响; 1. The overrunning clutch adopted in the utility model, after the control device makes the action of reducing the motor, and a certain motor is cut off, the hydraulic coupler and reducer that cooperate with the motor are also stopped, thereby protecting the motor and deceleration. Devices and other components are not affected by wear and tear;

2、本实用新型当智能控制装置控制电动机处于驱动状态时,超越离合器起联轴器作用,传递动力;当智能控制系统控制电动机断电进行减电机运行时,整套装置自动停止被动运转; 2. In the utility model, when the intelligent control device controls the motor to be in the driving state, the overrunning clutch acts as a coupling to transmit power; when the intelligent control system controls the motor to cut off the power to reduce the motor operation, the whole device automatically stops passive operation;

3、本实用新型控制装置较为先进,可以实现对带式输送机的全过程、全时段自动控制;同时能够降低传动部件的磨损和系统的阻力损耗,提高电动机、液力耦合器和减速器的使用寿命; 3. The control device of the utility model is relatively advanced, which can realize the whole process and full-time automatic control of the belt conveyor; at the same time, it can reduce the wear of the transmission parts and the resistance loss of the system, and improve the performance of the motor, hydraulic coupler and reducer. service life;

4、本实用新型通过检测电动机电流的大小计算出输送机的实时负荷大小,根据负荷大小控制驱动电动机数量的增减,从而达到节能降耗目的。 4. The utility model calculates the real-time load of the conveyor by detecting the current of the motor, and controls the increase or decrease of the number of driving motors according to the load, so as to achieve the purpose of saving energy and reducing consumption.

附图说明 Description of drawings

图1是本实用新型的结构示意图;  Fig. 1 is a structural representation of the utility model;

图2是本实用新型的智能控制装置原理图; Fig. 2 is the schematic diagram of the intelligent control device of the present utility model;

图3是本实用新型的工作流程图。 Fig. 3 is a work flow diagram of the utility model.

具体实施方式 Detailed ways

由图1、图2示出,一种基于智能控制的多电机驱动带式输送机减电机节能系统,输送机由多套驱动装置驱动,每套驱动装置由智能控制装置1、电动机2、液力耦合器3、减速器4、超越离合器5以及传动滚筒6组成,其中:智能控制装置1内前端的数字电流表与电动机2的电流互感器相连接,电动机2、液力耦合器3、减速器4、超越离合器5和传动滚筒6顺序轴连接,超越离合器5连接于带式输送机的传动滚筒6上;当输送机启动后,电动机2投入运转,通过液力耦合器3、减速器4、超越离合器5将动力传递到传动滚筒6上;当智能控制装置1做出减电机动作时,电动机2停止运行,同时超越离合器5分离,液力耦合器3、减速器4随即停止运转。  As shown in Figure 1 and Figure 2, a multi-motor driven belt conveyor energy-saving system based on intelligent control, the conveyor is driven by multiple sets of driving devices, and each driving device is composed of intelligent control device 1, motor 2, hydraulic Force coupler 3, reducer 4, overrunning clutch 5 and drive roller 6, in which: the digital ammeter at the front end of the intelligent control device 1 is connected to the current transformer of the motor 2, the motor 2, the hydraulic coupler 3, the reducer 4. The overrunning clutch 5 is connected to the drive roller 6 sequentially, and the overrunning clutch 5 is connected to the drive roller 6 of the belt conveyor; when the conveyor is started, the motor 2 is put into operation, through the hydraulic coupling 3, the reducer 4, The overrunning clutch 5 transmits the power to the driving drum 6; when the intelligent control device 1 makes a motor reduction action, the motor 2 stops running, and the overrunning clutch 5 is separated at the same time, and the hydraulic coupling 3 and the reducer 4 stop running immediately. the

输送机启动时,因需要的短时功率比较大,需要电动机2全部投入运转;此时,智能控制装置1忽略电流数据,经过t1秒左右时间延时(t1大小根据输送机不同而不同,通常选取秒到400秒之间),待输送机运转平稳后,再根据电流值进行控制;当电流表将测得的电流值上传至智能控制装置1的采集模块后,由智能控制装置1对测得值与设定电流值A1进行比较,若测得值小于设定值A1,说明电动机利用率较低,此时由智能控制装置1发出减电机指令,电动机2停止运行,超越离合器5分离,与该电机连接的液力耦合器3、减速器4同时停止运转;若测得值大于设定值A1,则电动机2维持原状态运行;在减电机运行过程中,电流表随时检测电动机2的电流值,当由于负荷增加导致电流值增大到大于设定值A2时,被减掉的电机将重新投入运行。  When the conveyor starts, because the required short-term power is relatively large, all motors 2 need to be put into operation; at this time, the intelligent control device 1 ignores the current data, and after a time delay of about t1 seconds (the size of t1 varies according to different conveyors, usually Select between seconds and 400 seconds), after the conveyor runs stably, then control according to the current value; when the ammeter uploads the measured current value to the acquisition module of the intelligent control device 1, it is measured by the intelligent control device 1 The value is compared with the set current value A1, if the measured value is less than the set value A1, it means that the utilization rate of the motor is low, at this time, the intelligent control device 1 issues a motor reduction command, the motor 2 stops running, and the overrunning clutch 5 is separated, and the The hydraulic coupling 3 and reducer 4 connected to the motor stop running at the same time; if the measured value is greater than the set value A1, the motor 2 will maintain the original state; during the operation of the motor, the ammeter will detect the current value of the motor 2 at any time , when the current value increases to more than the set value A2 due to the increase of the load, the subtracted motor will be put into operation again. the

为了避免带式输送机出行反复增减电机的死循环,电流设定值A2需大于A1。  In order to avoid the dead cycle of repeatedly increasing and decreasing the motor when the belt conveyor travels, the current setting value A2 must be greater than A1. the

Claims (1)

1.一种基于智能控制的带式输送机减电机节能系统,输送机由多套驱动装置驱动,每套驱动装置主要由智能控制装置(1),电动机(2),液力耦合器(3),减速器(4),超越离合器(5)和传动滚筒(6)组成,其特征在于:智能控制装置(1)内的数字电流表与电动机(2)的电流互感器相连接,电动机(2)、液力耦合器(3)、减速器(4)、超越离合器(5)和传动滚筒(6)顺序轴连接,超越离合器(5)连接于带式输送机的传动滚筒(6)上;当输送机启动后,电动机(2)投入运转,通过液力耦合器(3)、减速器(4)、超越离合器(5)将动力传递到传动滚筒(6)上,驱动带式输送机运转;当智能控制装置(1)发出减电机控制指令时,其中一套驱动装置的电动机(2)停止运行,同时超越离合器(5)分离,液力耦合器(3)、减速器(4)随即停止运转。 1. A belt conveyor energy-saving system based on intelligent control. The conveyor is driven by multiple sets of driving devices. Each driving device is mainly composed of an intelligent control device (1), a motor (2), and a hydraulic coupling (3) ), reducer (4), overrunning clutch (5) and drive roller (6), characterized in that: the digital ammeter in the intelligent control device (1) is connected to the current transformer of the motor (2), and the motor (2) ), hydraulic coupling (3), reducer (4), overrunning clutch (5) and drive roller (6) are sequentially connected to each other, and overrunning clutch (5) is connected to the drive pulley (6) of the belt conveyor; When the conveyor is started, the motor (2) is put into operation, and the power is transmitted to the drive roller (6) through the hydraulic coupling (3), reducer (4), and overrunning clutch (5), driving the belt conveyor to run ; When the intelligent control device (1) sends out the motor reduction command, the motor (2) of one of the driving devices stops running, and at the same time the overrunning clutch (5) is separated, and the hydraulic coupling (3) and reducer (4) immediately stop working.
CN2013201317698U 2013-03-22 2013-03-22 Belt conveyor reduction motor energy saving system based on intelligent control Expired - Fee Related CN203283805U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103303651A (en) * 2013-03-22 2013-09-18 交通运输部水运科学研究所 Motor-decreasing energy saving system based on intelligent control for belt conveyer
CN107329450A (en) * 2017-06-26 2017-11-07 中交航局安装工程有限公司 Windrow line ribbon conveyer drives energy-saving control system and method
CN114634005A (en) * 2022-03-31 2022-06-17 国能神东煤炭集团有限责任公司 Drive control method and system for belt conveyor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103303651A (en) * 2013-03-22 2013-09-18 交通运输部水运科学研究所 Motor-decreasing energy saving system based on intelligent control for belt conveyer
CN107329450A (en) * 2017-06-26 2017-11-07 中交航局安装工程有限公司 Windrow line ribbon conveyer drives energy-saving control system and method
CN114634005A (en) * 2022-03-31 2022-06-17 国能神东煤炭集团有限责任公司 Drive control method and system for belt conveyor

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