CN103091210A - Material surface viscosity detection and analysis system and material surface viscosity detection and analysis method - Google Patents
Material surface viscosity detection and analysis system and material surface viscosity detection and analysis method Download PDFInfo
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- CN103091210A CN103091210A CN2012105944496A CN201210594449A CN103091210A CN 103091210 A CN103091210 A CN 103091210A CN 2012105944496 A CN2012105944496 A CN 2012105944496A CN 201210594449 A CN201210594449 A CN 201210594449A CN 103091210 A CN103091210 A CN 103091210A
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Abstract
The invention discloses a material surface viscosity detection and analysis method. A detected material is arranged at the bottommost part of the whole detection and analysis system; a test ball does free falling motion on an inclined rail; when the test ball repeatedly passes through the detected material, under the action of viscous force of the material, the speed is gradually reduced; and the viscous force on the surface of the material is calculated by analyzing the speed change of the test ball on the detected material through software, and the viscous characteristic of the material is reflected according to a travel. The system comprises a gradienter, a first inclined rail, a second inclined rail and a detection and analysis device, wherein a funnel port matched with the detected material is arranged between the first inclination rail and the second inclined rail; and the detection and analysis device is close to the funnel port. The material surface viscosity detection and analysis method is simple and feasible; the system is simple in structure and can perform quantified analysis on a viscous value of the surface of the material; the whole test is controllable and repeatable, so that a production process can be accurately instructed; and a product with reliable quality is manufactured.
Description
Technical field
The present invention relates to cohesive material Performance Detection analysis technical field, specifically a kind of material surface viscosity determination method and detection analytic system.
Background technology
In tire manufacturing process the requirement of the viscosity scope of material requested is harsher, and as undesirable in tack of materials have direct impact to the quality of manufacturing process and final tire.At present, conventional way is to press weight after the material doubling, compacting through the long period, be torn by hand two films that are sticked together, the feature of its viscosity rises fully certainly in supervisor's judgement of tester, can't carry out quantitative test, and the whole test duration is long, in time the abnormal generation in the production control process.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of method with falling sphere moves test ball on material, thus the material surface viscosity determination method of exosyndrome material adhesive characteristics and dedicated test analytic system thereof quantitatively.
for solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of material surface viscosity determination method, measured material is placed in the bottommost of whole detection analytic system, described detection analytic system is the detection analytic system with inclined plane, test ball is done the movement of falling object on inclined plane, potential energy is changed into kinetic energy, has fixing speed, when repeatedly passing through measured material, viscous force effect due to material, speed reduces gradually, calculate the viscous force of material surface and the distance passed through is come the adhesive characteristics of exosyndrome material by the velocity variations of software analysis test ball on measured material, its operation steps is as follows:
1), the whole series are detected analytic system and transfer to level;
2), the measured material sample is placed on the bell mouth below of detecting analytic system;
3), start detection software begins to detect;
4), allow test ball through the measured material surface, until test ball final stop motion under the effect of viscous force;
5), detect and calculate the velocity variations of test ball and the distance of process by the sensor that detects analytic system, by the corresponding relation of viscous force and velocity variations, gone out the viscous force on measured material surface by software analysis.
Be exclusively used in the detection analytic system of previous materials surface viscosity determination method, it is characterized in that: this system comprises the level meter for the leveling whole system, reach and be used for the first inclined plane and the second inclined plane that test ball is done rolling movement, described the first inclined plane and the second inclined plane are the inverted "eight" shape structure on level meter, be a bell mouth that is complementary with measured material between the first inclined plane and the second inclined plane; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the bell mouth setting.
This system comprises the level meter for the leveling whole system, reach and be used for the first inclined plane and the second inclined plane that test ball is rolled, described the first inclined plane and the second inclined plane are the inverted "eight" shape structure on level meter, be a draw-in groove for the placement measured material between the first inclined plane and the second inclined plane; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the draw-in groove setting.
Described measured material is surperficial sticking material, and it can detect the surface viscosity that elastomeric compound reaches half parts of being made by elastomeric compound, as rubber polymer, standard rubber, smoke sheet rubber or other surperficial sticking material.
At least one side of described the first inclined plane and/or the second inclined plane is provided with side plate.
Described measured material detected analyzed between the moving surface of surface and the first inclined plane and the second inclined plane and is connected for the transition of arc tangent line.
Perhaps, this system comprises the level meter for the leveling whole system, and be used for the annular inclined plane that test ball is rolled, and described annular inclined plane is high structure outside interior hanging down on level meter, and the bottom of annular inclined plane is a bell mouth that is complementary with measured material; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the bell mouth setting.
It comprises the level meter for the leveling whole system, reaches to be used for the annular inclined plane that test ball is rolled, and described annular inclined plane is high structure outside interior hanging down on level meter, and the bottom of annular inclined plane is a draw-in groove for the placement measured material; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the draw-in groove setting.
Described measured material is surperficial sticking material, as rubber polymer, standard rubber, smoke sheet rubber or other surperficial sticking material.
Described measured material detected analyzed between the moving surface of surface and annular inclined plane and is connected for the transition of arc tangent line.
Compare with traditional conventional test methodologies, material surface viscosity determination method simple possible of the present invention, system architecture is simple, can carry out quantitative quantitative analysis to the viscosity value of material surface, whole test process has controllability and repeatability, thereby instruct more accurately production run, produce the product of reliable in quality.
Description of drawings
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is master's TV structure schematic diagram of the present invention.
In figure, 1 is level meter, and 2 is electromagnet, and 3 is the first inclined plane, and 4 is the second inclined plane, and 5 is the track handgrip, and 6 is measured material, and 7 is the cover body handgrip, and 8 is base, and 9 is test ball, and 10 are the leveling footing, and 11 for detecting analytical equipment.
Embodiment
in the present embodiment, see figures.1.and.2, the detection analytic system of described material surface viscosity, this system comprise the level meter 1 for the leveling whole system, the first inclined plane 3 and the second inclined plane 4, the first inclined plane 3 head ends that are used for the test ball rolling are provided with electromagnet 2, the first inclined plane 3 and the second inclined plane 4 are arranged on base 8, base 8 sides are provided with cover body handgrip 7, base 8 bottom surfaces are provided with leveling footing 10, described the first inclined plane 3 and the second inclined plane 4 are similar inverted "eight" shape structure on level meter 1, be a bell mouth that coordinates with measured material 6 between the first inclined plane 3 and the second inclined plane 4, for detection of test ball 9 and distance and the velocity variations of rolling through the measured material movement travels for detection of analytical test ball 9 detect analytical equipment 11, this detection analytical equipment 11 is positioned near bell mouth (can be draw-in groove).
Described determination method is as follows:
The first step: by level meter 1 with the equipment level-off;
Second step: start track handgrip 5 measured material 6 is placed under track, then put down track;
The 3rd step: open testing software, begin test, in the highest point release test ball 9 of the first inclined plane 3 or the second inclined plane 4;
The 4th step: test ball 9 is through measured material 6, and the detected analytical equipment 11 of distance and velocity variations collects data and record draws the viscosity result by software analysis;
The 5th step: print according to demand " laboratory report " and " curve ".
Described measured material 6 is rubber polymer, standard rubber, smoke sheet rubber or other cohesive material.
The both sides of described the first inclined plane 3 and the second inclined plane 4 are respectively arranged with side plate, and side plate can block test ball 9 can not drop on the outside.
Described measured material 9 detected analyzed between the moving surface of surface and the first inclined plane 3 and the second inclined plane 4 and is connected for the transition of arc tangent line.
Below the present invention is described in detail, the above only is the present invention's preferred embodiment, when not limiting the scope of the present invention, namely allly does impartial change and modify according to the application's scope, all should still belong in covering scope of the present invention.
Claims (10)
1. material surface viscosity determination method, it is characterized in that: the bottommost that measured material is placed in whole detection analytic system, described detection analytic system is the detection analytic system with inclined plane, test ball is done the movement of falling object on inclined plane, potential energy is changed into kinetic energy, has fixing speed, when repeatedly passing through measured material, viscous force effect due to material, speed reduces gradually, calculate the viscous force of material surface and the distance passed through is come the adhesive characteristics of exosyndrome material by the velocity variations of software analysis test ball on measured material, its operation steps is as follows:
1), the whole series are detected analytic system and transfer to level;
2), the measured material sample is placed on the bell mouth below of detecting analytic system;
3), start detection software begins to detect;
4), allow test ball through the measured material surface, until test ball final stop motion under the effect of viscous force;
5), detect and calculate the velocity variations of test ball and the distance of process by the sensor that detects analytic system, by the corresponding relation of viscous force and velocity variations, gone out the viscous force on measured material surface by software analysis.
2. detection analytic system that is exclusively used in material surface viscosity determination method claimed in claim 1, it is characterized in that: this system comprises the level meter for the leveling whole system, reach and be used for the first inclined plane and the second inclined plane that test ball is done rolling movement, described the first inclined plane and the second inclined plane are the inverted "eight" shape structure on level meter, be a bell mouth that is complementary with measured material between the first inclined plane and the second inclined plane; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the bell mouth setting.
3. detection analytic system according to claim 2, it is characterized in that: this system comprises the level meter for the leveling whole system, reach and be used for the first inclined plane and the second inclined plane that test ball is rolled, described the first inclined plane and the second inclined plane are the inverted "eight" shape structure on level meter, be a draw-in groove for the placement measured material between the first inclined plane and the second inclined plane; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the draw-in groove setting.
4. according to claim 2 or 3 described detection analytic systems, it is characterized in that: described measured material is surperficial sticking material, it can detect elastomeric compound and the surface viscosity of half parts made by elastomeric compound.
5. according to claim 2 or 3 described detection analytic systems, it is characterized in that: at least one side of described the first inclined plane and/or the second inclined plane is provided with side plate.
6. according to claim 2 or 3 described detection analytic systems is characterized in that: described measured material detected analyzed between the moving surface of surface and the first inclined plane and the second inclined plane and is connected for the transition of arc tangent line.
7. detection analytic system that is exclusively used in material surface viscosity determination method claimed in claim 1, it is characterized in that: this system comprises the level meter for the leveling whole system, reach and be used for the annular inclined plane that test ball is rolled, described annular inclined plane is high structure outside interior hanging down on level meter, the bottom of annular inclined plane is a bell mouth that is complementary with measured material; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the bell mouth setting.
8. detection analytic system according to claim 7, it is characterized in that: this system comprises the level meter for the leveling whole system, reach and be used for the annular inclined plane that test ball is rolled, described annular inclined plane is high structure outside interior hanging down on level meter, the bottom of annular inclined plane is a draw-in groove for the placement measured material; And for detection of the test ball of analysis of material with for detection of the distance of analytical test ball rolling process measured material movement travel and the detection analytical equipment of velocity variations, this detects analytical equipment near the draw-in groove setting.
9. according to claim 7 or 8 described detection analytic systems, is characterized in that, described measured material is surperficial sticking material.
10. according to claim 7 or 8 described detection analytic systems, is characterized in that, described measured material detected analyzed between the moving surface of surface and annular inclined plane and be connected for the transition of arc tangent line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012105944496A CN103091210A (en) | 2012-12-31 | 2012-12-31 | Material surface viscosity detection and analysis system and material surface viscosity detection and analysis method |
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| CN2012105944496A CN103091210A (en) | 2012-12-31 | 2012-12-31 | Material surface viscosity detection and analysis system and material surface viscosity detection and analysis method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106290068A (en) * | 2016-08-25 | 2017-01-04 | 青岛励赫化工科技有限公司 | A kind of sizing material half parts surface viscosity on-line measuring device and using method thereof |
| CN106769659A (en) * | 2016-03-18 | 2017-05-31 | 青岛励赫化工科技有限公司 | A kind of sizing material surface viscosity measuring method and device |
| CN106840965A (en) * | 2016-12-29 | 2017-06-13 | 青岛励赫化工科技有限公司 | A kind of surface viscosity management method and flow based on surface viscosity instrument |
| CN108961528A (en) * | 2017-05-27 | 2018-12-07 | 山东新北洋信息技术股份有限公司 | Coin separating device and separation method |
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| CN1034807A (en) * | 1988-01-11 | 1989-08-16 | 巴斯福油漆和颜料股份公司 | Measure the apparatus and method of viscosity of material |
| JPH0361837A (en) * | 1989-07-31 | 1991-03-18 | Yokohama Rubber Co Ltd:The | Apparatus for measuring adhesion of rubber material |
| KR20020036497A (en) * | 2000-11-10 | 2002-05-16 | 조충환 | Adhesive Tackmeter |
| JP2003042938A (en) * | 2001-07-31 | 2003-02-13 | Bansei:Kk | Tool and method for testing adhesive strength, and system |
| CN102661909A (en) * | 2012-04-18 | 2012-09-12 | 青岛励赫化工科技有限公司 | Method and special-purpose system for measuring rubber material surface viscosity |
-
2012
- 2012-12-31 CN CN2012105944496A patent/CN103091210A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034807A (en) * | 1988-01-11 | 1989-08-16 | 巴斯福油漆和颜料股份公司 | Measure the apparatus and method of viscosity of material |
| JPH0361837A (en) * | 1989-07-31 | 1991-03-18 | Yokohama Rubber Co Ltd:The | Apparatus for measuring adhesion of rubber material |
| KR20020036497A (en) * | 2000-11-10 | 2002-05-16 | 조충환 | Adhesive Tackmeter |
| JP2003042938A (en) * | 2001-07-31 | 2003-02-13 | Bansei:Kk | Tool and method for testing adhesive strength, and system |
| CN102661909A (en) * | 2012-04-18 | 2012-09-12 | 青岛励赫化工科技有限公司 | Method and special-purpose system for measuring rubber material surface viscosity |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106769659A (en) * | 2016-03-18 | 2017-05-31 | 青岛励赫化工科技有限公司 | A kind of sizing material surface viscosity measuring method and device |
| CN106290068A (en) * | 2016-08-25 | 2017-01-04 | 青岛励赫化工科技有限公司 | A kind of sizing material half parts surface viscosity on-line measuring device and using method thereof |
| CN106840965A (en) * | 2016-12-29 | 2017-06-13 | 青岛励赫化工科技有限公司 | A kind of surface viscosity management method and flow based on surface viscosity instrument |
| CN108961528A (en) * | 2017-05-27 | 2018-12-07 | 山东新北洋信息技术股份有限公司 | Coin separating device and separation method |
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Application publication date: 20130508 |