CN103090719A - Integrated multifunctional automatic online rubber ball cleaning device for water-cooling chiller unit shell-and-tube condenser - Google Patents
Integrated multifunctional automatic online rubber ball cleaning device for water-cooling chiller unit shell-and-tube condenser Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 61
- 238000001816 cooling Methods 0.000 title abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 101
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 239000003814 drug Substances 0.000 claims description 33
- 229940079593 drug Drugs 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 24
- 125000006850 spacer group Chemical group 0.000 claims description 17
- 239000000498 cooling water Substances 0.000 claims description 9
- 230000000740 bleeding effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000001914 filtration Methods 0.000 abstract 1
- 239000011521 glass Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 241000237509 Patinopecten sp. Species 0.000 description 8
- 235000020637 scallop Nutrition 0.000 description 8
- 238000009434 installation Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The invention discloses an integrated multifunctional automatic online rubber ball cleaning device for a water-cooling chiller unit shell-and-tube condenser. The functions of the integrated multifunctional automatic online rubber ball cleaning device comprise filtering, chemical slow-releasing dosing, rubber ball online cleaning and chiller-unit-operation-data far transmission. The structure of the integrated multifunctional automatic online rubber ball cleaning device comprises an upper cavity mechanism, a ball receiving-and-distributing device, a lower cavity mechanism, a rubber-ball-automatic-cleaning controller, a ball-placing device, an executing device, a sight glass, a gas release valve and the like. Water of a water inlet pipeline of the shell-and-tube condenser flows into the lower cavity mechanism of the all-in-one machine; the cleaning rubber ball is distributed into the shell-and-tube condenser through the automatic online cleaning device and the ball-receiving-and-distributing device; through circulation of the shell-and-tube condenser, the rubber ball enters the upper cavity mechanism; and the process of automatic online cleaning is realized by controlling starting and stopping of the executing device through cleaning control programs preset inside the controller. The integrated multifunctional automatic online rubber ball cleaning device is applicable to automatic online cleaning of the rubber ball of the water cooled chiller unit shell-and-tube condenser and belongs to a novel energy-saving product. The integrated multifunctional automatic online rubber ball cleaning device for the water-cooling chiller unit shell-and-tube condenser is compact in design, strong in function, reliable in operation, elegant in appearance and small in occupied installment area.
Description
Technical field
The present invention discloses the multi-functional glueballs automatic on-line of a kind of water-cooled handpiece Water Chilling Units shell-and-tube cooler cleaning device all-in-one, particularly a kind of glueballs automatic on-line that is applicable to double-flow water-cooled handpiece Water Chilling Units shell-and-tube cooler cleans, simultaneously also be applicable to flooded evaporator, and cooling water is walked the automatic on-line that tube side and temperature be no more than the shell-and-tube heat exchanger of 80 ° of C and is cleaned.
Background technology
Existing water-cooled handpiece Water Chilling Units condenser glueballs automatic on-line cleaning device has following two classes, one class is an independently purging system device, itself and condenser inlet and outlet pipe lines couple together, service robot sends glueballs the water inlet pipe that enters cooling water, glueballs flows into condenser with cooling water, clean and flow out from cooling water outlet after complete, enter and catch the ball device, then enter in serving mechanism.There is following drawback in this type of cleaning device: 1, on-the-spot installation, and the many workloads of auxiliary facility are large, and cost is high; 2, owing to requiring serve speed fast, so service power power configuration is larger, as the current of water pump, air compressor machine or the larger pressure reduction of needs.Another kind of is that import and export at condenser arranges the four-way change of current to device, and the in-built cleaning element of condenser heat-exchange pipes to cleaning element is moved reciprocatingly, cleans the heat exchanger tube inwall by the four-way change of current.Please refer to Chinese invention patent: publication number CN101451297A, this type of by the change of current to automatic flushing device have two drawbacks: 1, high-temperature water enters condenser during commutation, handpiece Water Chilling Units condenser inner refrigerant condensation temperature instantaneous variation is large, the fluctuation of handpiece Water Chilling Units moment efficient is larger, operation to handpiece Water Chilling Units brings greater impact, causes the side effects such as handpiece Water Chilling Units surge when serious; 2, due to the distribution reason of water flow field at the condenser card, in every heat exchanger tube, water flow velocity is different, so operation a period of time, the part cleaning element can't be made reciprocal washing motion, blocks in barrier element.
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Summary of the invention
Need on-the-spot the installation for the above-mentioned of the prior art split type cleaning device of mentioning, and be equipped with high-power ball serving device, and the side effect that the four-way change of current causes to device the invention provides the multi-functional glueballs automatic on-line of a kind of water-cooled handpiece Water Chilling Units shell-and-tube cooler cleaning device all-in-one.
the technical scheme that the present invention solves its technical problem employing is: the multi-functional glueballs automatic on-line of a kind of water-cooled handpiece Water Chilling Units shell-and-tube cooler cleaning device all-in-one, the cleaning device all-in-one comprises upper cavity mechanism, transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism, transmitting-receiving ball device and the stacked setting of lower chamber mechanism are in the enclosure, be provided with transmitting-receiving ball device upper spacer between upper cavity mechanism and transmitting-receiving ball device, be provided with transmitting-receiving ball device lower clapboard between transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism is provided with condenser water outlet adapter and outlet pipe, be provided with filter screen and dividing plate in upper cavity mechanism, lower chamber mechanism is provided with water inlet pipe and the condenser water inlet is taken over, described transmitting-receiving ball device comprises the upper left side check-valves, lower-left side check-valves, the right side check-valves, sliding dish, main shaft and transmitting-receiving ball device filter screen, have through hole on transmitting-receiving ball device upper spacer, the upper left side check-valves is arranged on transmitting-receiving ball device upper spacer below corresponding to the lead to the hole site place on transmitting-receiving ball device upper spacer by bearing pin, transmitting-receiving ball device lower clapboard has through hole, lower-left side check-valves is arranged on transmitting-receiving ball device lower clapboard below corresponding to the lead to the hole site place on transmitting-receiving ball device lower clapboard by bearing pin, transmitting-receiving ball device filter screen is arranged on transmitting-receiving ball device centre position, to receive and dispatch ball device and be divided into two halves chamber, left and right, transmitting-receiving ball device inclined clapboard is installed in right half chamber, transmitting-receiving ball device inclined clapboard is inclined in the transmitting-receiving ball device, the right side check-valves is arranged on transmitting-receiving ball device inclined clapboard, the sliding dish of main shaft drives rotates, sliding dish drives right side check-valves motion, the actuator driven main shaft rotates.
The technical scheme that its technical problem that solves the utility model adopts further comprises:
Compound drug rod outer cylinder body is installed in described lower chamber mechanism, be fitted with compound drug rod inner barrel in compound drug rod outer cylinder body, be provided with the medicament rod in compound drug rod inner barrel, compound drug rod outer cylinder body one end is connected with the dosing water inlet pipe, the dosing water inlet pipe is connected on water inlet pipe, the compound drug rod outer cylinder body other end is connected with the dosing outlet pipe, and the dosing outlet pipe is connected to into water and takes over.
Be connected with respectively valve on described dosing water inlet pipe and dosing outlet pipe.
Described cleaning device all-in-one also comprise put the ball function place the ball device, place ball device one end by in short tube and transmitting-receiving ball device, the other end communicates by the condenser water inlet pipe of short tube and lower chamber mechanism.
Described upper cavity mechanism is provided with air bleeding valve, and air bleeding valve is arranged on the highest point on upper cavity mechanism top.
Be fixed with dividing plate in described upper cavity mechanism, dividing plate and upper cavity filter screen be arranged in parallel, and there is trapezoidal hole the dividing plate lower end.
The described cleaning device all-in-one outside also is installed with the glueballs automatic cleaning controller, controller comprises Programmable Logic Controller, display, load button, display is connected with Programmable Logic Controller with load button and is connected, Programmable Logic Controller provides MODBUS protocol interface and RS485 interface, controller also has temperature to show logging modle, be connected with two temperature sensors on temperature demonstration logging modle, a temperature sensor is arranged on cooling water outlet pipe, and another temperature sensor is arranged on condenser bodies.
Described transmitting-receiving ball device side is equipped with visor.
Be provided with the vertical dividing plate of transmitting-receiving ball device in described transmitting-receiving ball device, the vertical dividing plate of transmitting-receiving ball device is together with sliding dish is mounted on.
The invention has the beneficial effects as follows: the present invention is when service, by differential water pressures, glueballs is sent out in the condenser inlet channel, glueballs relies on differential water pressures to clean the dirt of changing heat pipe inner wall, filter screen at the coolant outlet end by upper cavity mechanism reclaims glueballs to receiving and dispatching ball device inside, form a clean cycle, by microcomputerized control programming cleaning frequency and number of times, reach the automatic on-line cleaning function.Can remain that water-cooled handpiece Water Chilling Units shell-and-tube cooler inwall is clean, improve heat exchange efficiency, reduce energy consumption, energy savings.The present invention is compact to design, powerful, reliable, aesthetic in appearance, take installing space little, be applicable to double-flow water-cooled handpiece Water Chilling Units shell-and-tube cooler, simultaneously also be applicable to flooded evaporator, and cooling water is walked the automatic on-line that tube side and temperature be no more than the shell-and-tube heat exchanger of 80 ° of C and is cleaned.
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
Description of drawings
Fig. 1 is the horizontal installation perspective view of apparatus of the present invention.
Fig. 2 is the horizontal structural representations of facing of apparatus of the present invention.
Fig. 3 is apparatus of the present invention horizontal side TV structure schematic diagram.
Fig. 4 is the horizontal plan structure schematic diagrames of apparatus of the present invention.
Fig. 5 and Fig. 6 are transmitting-receiving ball device front view and the top view of apparatus of the present invention.
Fig. 7 is transmitting-receiving ball device dividing plate perspective view.
Fig. 8 is the A-A cutaway view of Fig. 2.
Fig. 9 is the internal structure schematic diagram of Fig. 2.
Figure 10 is upper cavity structure diaphragm structure schematic diagram.
Figure 11 is the screen pack perspective view of lower chamber mechanism.
Figure 12 is the sliding dish structural representation in the transmitting-receiving ball device.
Figure 13 is the sliding dish in the transmitting-receiving ball device and the relative position schematic diagram of vertical dividing plate.
Figure 14 is right side check-valves and inclined clapboard structural representation and main shaft and right side non-return valve shaft shifting fork structure schematic diagram.
Figure 15 is that apparatus of the present invention are received spherical attitude internal structure schematic diagram.
Figure 16 is that apparatus of the present invention glueballs is not received and do not sent out state internal structure schematic diagram.
Figure 17 is apparatus of the present invention service state internal structure schematic diagram.
Figure 18 is the horizontally-mounted system schematic of apparatus of the present invention.
Figure 19 is the vertical installation perspective view of apparatus of the present invention.
Figure 20 is the system schematic of the vertical installation of apparatus of the present invention.
in figure, 1-upper cavity mechanism, 2-receives and dispatches ball device, 3-lower chamber mechanism, the 4-actuator, the 5-controller, the 6-visor, the 7-water inlet pipe, the water inlet of 8-condenser is taken over, the water outlet of 9-condenser is taken over, the 10-outlet pipe, 11-upper cavity filter screen, the 12-air bleeding valve, 13-upper cavity dividing plate, the 14-housing, the 15-valve, 16-places the ball device, 17-dosing water inlet pipe, 18-dosing outlet pipe, the 19-ball screen, 20-upper left side check-valves, 21-lower-left side check-valves, the sliding dish of 22-, 23-right side check-valves, the 24-main shaft, the 25-screen pack, 26-compound drug rod outer cylinder body, 27-compound drug rod inner barrel, 28-medicament rod, 29-hand hole flange, 30-hand hole blind flange, the 31-glueballs, the 32-base, the 33-temperature sensor, the 34-short tube, 35-transmitting-receiving ball device upper spacer, 36-transmitting-receiving ball device lower clapboard, 37-transmitting-receiving ball device inclined clapboard, the vertical dividing plate of 38-transmitting-receiving ball device A, 39-right side non-return valve shaft, the vertical dividing plate of 40-transmitting-receiving ball device B, the 41-axle sleeve.
The specific embodiment
The present embodiment is the preferred embodiment for the present invention, and other all its principles are identical with the present embodiment or approximate with basic structure, all within protection domain of the present invention.
Please refer to accompanying drawing 1, the present invention mainly includes three major parts, be upper cavity mechanism 1, transmitting-receiving ball device 2 and lower chamber mechanism 3, and glueballs automatic cleaning controller 5, actuator 4 and having place the ball function place ball device 16, during use, lower chamber mechanism 3 in the present invention and the inlet channel of water cooling tube shell tube condenser are connected, upper cavity mechanism 1 connects with the outlet conduit of water cooling tube shell tube condenser, upper cavity mechanism 1, transmitting-receiving ball device 2 and the 3 stacked settings of lower chamber mechanism are connected on housing 14.Control by glueballs automatic cleaning controller 5 can realize that glueballs that upper cavity mechanism 1 receives enters transmitting-receiving ball device 2 inside, equally the control by glueballs automatic cleaning controller 5 realizes the glueballs that enters into transmitting-receiving ball device 2 inside is sent out into the condenser water inlet of lower chamber mechanism 3 and takes over 8, completes the process of receiving ball and service and reaches automatic on-line cleaning function to condenser.Having ball device 16 1 ends that place that place the ball function communicates by the circular arc filter screen 19 in short tube 34 and transmitting-receiving ball device 2, the other end communicates by the condenser water inlet pipe 7 of short tube 34 and lower chamber mechanism 3, valve 15 is connected on short tube 34, and the opening and closing by valve 15 can add glueballs 31 and emit glueballs 31.
Please in conjunction with referring to accompanying drawing 1 to accompanying drawing 3 and accompanying drawing 9, accompanying drawing 10, accompanying drawing 15, in the present embodiment, upper cavity mechanism 1 comprises that mainly air bleeding valve 12, upper cavity filter screen 11, upper cavity dividing plate 13, controller 5, condenser water outlet take over 9 and outlet pipe 10.condenser water outlet adapter 9 and outlet pipe 10 symmetries are connected to the both sides of housing 14 upper semisections, air bleeding valve 12 is arranged on the highest point on housing 14 end socket tops, upper cavity filter screen 11 is arranged in upper cavity, whole upper cavity is divided into two parts, upper cavity dividing plate 13 be arranged in parallel with upper cavity filter screen 11, and upper cavity dividing plate 13 is connected to the inside of upper cavity mechanism 1, upper cavity mechanism 14 inside are divided into two the different cavitys in left and right, as shown in Figure 10, there is trapezoidal hole dividing plate 13 lower ends, the sectional area of trapezoidal hole is more than or equal to outlet pipe 10, dividing plate 13 is connected with transmitting-receiving ball device 2 upper ends.
please refer to accompanying drawing 1, accompanying drawing 3, accompanying drawing 5 is to accompanying drawing 6 and accompanying drawing 7, accompanying drawing 9, accompanying drawing 12 is to accompanying drawing 14, and in the present embodiment, transmitting-receiving ball device 2 comprises visor 6, upper left side check-valves 20, lower-left side check-valves 21, right side check-valves 23, sliding dish 22, main shaft 24, transmitting-receiving ball device filter screen 19, transmitting-receiving ball device upper spacer 35, transmitting-receiving ball device lower clapboard 36, transmitting-receiving ball device inclined clapboard 37, the vertical dividing plate 38 of transmitting-receiving ball device A, the vertical dividing plate 40 of transmitting-receiving ball device B, actuator 4 and the appendage that is connected, transmitting-receiving ball device side are provided with two of 135 ° of angles and see ball visors 6, in the present embodiment, please refer to accompanying drawing 7, and transmitting-receiving ball device 2 is by transmitting-receiving ball device upper spacer 35, transmitting-receiving ball device lower clapboard 36, transmitting-receiving ball device inclined clapboard 37 and the vertical dividing plate 38 of transmitting-receiving ball device A, the vertical dividing plate 40 of transmitting-receiving ball device B is welded together, transmitting-receiving ball device upper spacer 35 is arranged on the middle top of housing 14, upper cavity mechanism 1 and transmitting-receiving ball device 2 are separated, transmitting-receiving ball device lower clapboard 36 is arranged on the middle below of housing 14, lower chamber mechanism 3 and transmitting-receiving ball device 2 are separated, transmitting-receiving ball device inclined clapboard 37 is inclined in transmitting-receiving ball device 2, with the vertical 38 one-tenth 30 ° of welding of dividing plate of transmitting-receiving ball device A, please refer to accompanying drawing 7.The vertical dividing plate 38 of transmitting-receiving ball device A is fixedly installed in transmitting-receiving ball device 2, and the vertical dividing plate 38 of transmitting-receiving ball device A and the 35 vertical settings of transmitting-receiving ball device upper spacer.Have through hole on transmitting-receiving ball device upper spacer 35, upper left side check-valves 20 is arranged on transmitting-receiving ball device upper spacer 35 by bearing pin, upper left side check-valves 20 is positioned at transmitting-receiving ball device upper spacer 35 belows, and corresponding to the through hole setting on transmitting-receiving ball device upper spacer 35, have through hole on transmitting-receiving ball device lower clapboard 36, lower-left side check-valves 21 is arranged on transmitting-receiving ball device lower clapboard 36 by bearing pin, lower-left side check-valves 21 is positioned at transmitting-receiving ball device lower clapboard 36 belows, and corresponding to the through hole setting on transmitting-receiving ball device lower clapboard 36.Right side check-valves 23 is arranged on transmitting-receiving ball device inclined clapboard 37 by bearing pin, please refer to accompanying drawing 14.sliding dish 22 and the vertical dividing plate 38 of transmitting-receiving ball device A fit together by differential water pressures, and by the fixing relative position of axle sleeve 41, please refer to accompanying drawing 6 and accompanying drawing 13, have and slide 120 ° of identical scallop holes of dish 22 above the vertical dividing plate 38 of transmitting-receiving ball device A, when the scallop hole of the sliding dish 22 in initial position overlaps with the scallop hole of the vertical dividing plate 38 of transmitting-receiving ball device A, can flow in transmitting-receiving ball device 2 by scallop hole from the water of water inlet pipe 7 inflow devices, the water hydraulic pressure that flows into is high, upper left side check-valves 20 and right side check-valves 23 are closed, lower-left side check-valves 21 is opened, form the service passage, when sliding dish 22 rotates 120 °, scallop hole on scallop hole on sliding dish 22 and the vertical dividing plate of transmitting-receiving ball device A staggers, on sliding dish 22, scallop hole can not form pipelined channel with the scallop hole that transmitting-receiving ball device A stands on dividing plate, the service state stops.Guarantee when sliding dish 22 and the vertical dividing plate welding of transmitting-receiving ball device A that main shaft 24 and right side non-return valve shaft are concentric.In the present embodiment, main shaft 24 is to be connected by key with sliding dish 22, main shaft by key be connected dish and connect, main shaft 24 terminations and right side non-return valve shaft 39 arrange the formation shift fork by structure, please refer to accompanying drawing 14, when receiving ball, main shaft 24 drives right side non-return valve shaft 39 by shift fork and rotates to an angle, and right side check-valves 23 is opened, and shift fork and non-return valve shaft break away from, when service, check-valves is by the differential water pressures auto-closing.When receiving spherical attitude, actuator 4 drives sliding dish 22 rotations by main shaft 24, and upper left side check-valves 20 and right side check-valves 23 are opened, form and receive the ball passage, complete the receipts ball, during the service state, actuator 4 drives sliding dish 22 rotations by main shaft 24, lower-left side check-valves 21 and sliding dish 22 are opened, formed the service passage, complete service, according to the setting in glueballs automatic cleaning controller 5, actuator 4 drives sliding dish 22 rotations by main shaft 24, completes and receives ball or service.
Please refer to accompanying drawing 1 to accompanying drawing 4 and accompanying drawing 8, accompanying drawing 10, accompanying drawing 11 and accompanying drawing 15, in the present embodiment, lower chamber mechanism 3 comprises compound drug rod outer cylinder body 26, base 32, dosing water inlet pipe 17, dosing outlet pipe 18, water inlet pipe 7, condenser water inlet adapter 8, screen pack 25, compound drug rod inner barrel 27, medicament rod 28, hand hole flange 29, hand hole blind flange 30 and valve 15, base 32 is fixedly mounted on shell 14 bottoms, and the present invention is played a supporting role.In the present embodiment, hand hole flange 29 is fixedly mounted on housing 14, and hand hole blind flange 30 is installed together with hand hole flange 29 is corresponding, and compound drug rod outer cylinder body 26 is arranged on housing 14, and compound drug rod outer cylinder body 26 is stainless steel tube.compound drug rod outer cylinder body 26 two ends are connected with dosing water inlet pipe 17 and dosing outlet pipe 18, the water inlet pipe 7 that dosing water inlet pipe 17 1 ends are connected with lower chamber mechanism connects, the other end is connected outer cylinder body 26 and is connected with compound drug, dosing outlet pipe 18 1 ends are connected inner barrel 26 and are connected with compound drug, the condenser water inlet that the other end is connected with lower chamber mechanism is taken over 8 and is connected, be separately installed with valve 15 on dosing water inlet pipe 17 and dosing outlet pipe 18, manually open valve 15 according to certain time interval, form water pipeline, make medicament flow ipe system, carry out chemical drugs and process cleaning water quality.Compound drug rod inner barrel 27 is inserted in compound drug rod outer cylinder body 26, in compound drug rod inner barrel 27, medicament rod 28 is housed, and compound drug rod inner barrel 27 is the filter cylinder of stainless steel or plastics.Please refer to accompanying drawing 11, cylindrical shape screen pack 25 is welded on the inwall of housing 14, have slot on circle tube leaching net 25, the area of slot is more than or equal to the water inlet pipe sectional area, the area of passage of cylindrical shape screen pack 25 is more than or equal to 3 times of the water inlet pipe sectional area, in the present embodiment, compound drug rod outer cylinder body 26 is installed corresponding to the center of circular screen pack 25.the water that flows out from water inlet pipe 7 is through sliding dish 22, lower-left side check-valves 21 forms the service runner, when glueballs automatic on-line cleaning device in service during state, the a part of water that flows out from water inlet pipe 7 is through the service runner, 31 of glueballs in transmitting-receiving ball device 2 are entered the condenser water inlet take over 8, enter in condenser with current, complete the cleaning of condenser pipe by differential water pressures, another part water that flows out from water inlet pipe 7 directly flows into condenser water inlet adapter 8 through filter screen 25, when glueballs automatic on-line cleaning device is not in the service state, the water that flows out from water inlet pipe 7 all flows into condenser water inlet adapter 8 through filter screen 29, flow into condenser.Please see accompanying drawing 14, the flow direction and the state of glueballs 31 when Figure 14 is service.Upper cavity mechanism 1 in the present embodiment, transmitting-receiving ball device 2 and lower chamber mechanism 3 are combined on housing 14, and the face that joins is to seal by encapsulant, and horizontal and vertical two kinds of different contour structures can be arranged, and is used in above relatively different systems.
In the present embodiment, condenser water outlet adapter 9, upper left side check-valves 20 and right side check-valves 23 form receives the ball runners, when receiving ball, upper cavity filter screen 11 stops the glueballs 31 of taking over 9 outflows from the condenser water outlet, makes glueballs 31 flow into transmitting-receiving ball devices 2 by upper left side check-valves 20.When glueballs automatic on-line cleaning device is in the spherical attitude of receipts, the a part of water that flows out from condenser outlet pipe 9 carries glueballs 31 and enters transmitting-receiving ball device 2 inside through receiving the ball runner, due to stopping of transmitting-receiving ball device filter screen 19, glueballs 31 rests in transmitting-receiving ball device 2, complete the ball process of receiving, water flows away from right side check-valves 23, and flow out the remittance system through outlet pipe 10, the trapezoidal hole of another part water in the middle of upper cavity machine dividing plate 13 that flows out from condenser outlet pipe 9 flows into outlet pipe 10, the remittance system; When glueballs automatic on-line cleaning device is not in when receiving spherical attitude, the water that water flows out from the condenser outlet pipe 9 directly trapezoidal hole in the middle of upper cavity dividing plate 13 flows into outlet pipe 10, the remittance system.Please emphasis referring to accompanying drawing 12 and Figure 13, the flow direction and the view of Figure 12 glueballs 31 when receiving ball, the schematic diagram when Figure 13 is the spherical attitude of non-receipts.
Please refer to accompanying drawing 15 and accompanying drawing 17, be connected to schematic diagram in system for the glueballs automatic on-line cleaning device of water cooling tube shell tube condenser with horizontal and vertical profile shown in figure.
External stability of the present invention is equipped with controller 5, controller 5 comprises Programmable Logic Controller, display, load button, display is connected with the data terminal of Programmable Logic Controller respectively with load button, controller 5 also has temperature to show logging modle, be connected with two temperature sensors 33 on temperature demonstration logging modle, a temperature sensor is arranged on cooling water outlet pipe, another temperature sensor is arranged on condenser bodies, measure the cooling water temperature that comes poor for holding with the difference of condensation temperature, operation conditions that can the Real-Time Monitoring condenser.
the present invention in use, the course of work is divided into: original state is for receiving ball, referring to accompanying drawing 15, glueballs 31 is placed in system in advance, and after condenser was opened, glueballs 31 was in accompanying drawing 15 states, upper left side check-valves 20 and right side check-valves 23 are opened, receive the ball runner and open this moment, in glueballs 31 income transmitting-receiving ball devices, is the spherical attitude of initial receipts, the service state, controller 3 is received the condenser start signal, controller 3 is according to default cleaning frequency and cycle opening executer 4, actuator 4 drives sliding dish 22 by main shaft 24 and turns clockwise 240 °, sliding dish 22 is opened, because the effect of differential water pressures is also opened lower-left side check-valves 20, right side check-valves 23 and upper left side check-valves 20 are closed, the runner of serving a ball this moment is opened, 31 of glueballs enter the condenser water inlet and take in 8, glueballs 31 relies on differential water pressures that the condenser tube wall is cleaned, when glueballs 31 flows out from condenser outlet pipe 9, filter screen 11 in upper cavity mechanism 1 is received ball, complete a clean cycle process this moment.When entering next cleaning process, controller 3 is rotated counterclockwise 240 ° and enters the spherical attitude of receipts according to default cleaning frequency and cycle opening executer 4, then is rotated counterclockwise 240 ° of services, completes cleaning process for the second time.Controller 3 repeats to complete above step according to default cleaning frequency and the cycle, realizes that automatic on-line cleans.
By microcomputerized control programming cleaning frequency and number of times, reach the automatic on-line cleaning function, can remain that water cooling tube shell tube condenser inwall is clean, improve heat exchange efficiency, reduce energy consumption, energy savings.The present invention is compact to design, powerful, and is reliable, aesthetic in appearance, takies installing space little, is applicable to water cooling tube shell tube condenser glueballs automatic on-line and cleans.
Claims (9)
1. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler cleaning device all-in-one, it is characterized in that: described cleaning device all-in-one comprises upper cavity mechanism, transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism, transmitting-receiving ball device and the stacked setting of lower chamber mechanism are in the enclosure, be provided with transmitting-receiving ball device upper spacer between upper cavity mechanism and transmitting-receiving ball device, be provided with transmitting-receiving ball device lower clapboard between transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism is provided with condenser water outlet adapter and outlet pipe, be provided with filter screen and dividing plate in upper cavity mechanism, lower chamber mechanism is provided with water inlet pipe and the condenser water inlet is taken over, described transmitting-receiving ball device comprises the upper left side check-valves, lower-left side check-valves, the right side check-valves, sliding dish, main shaft and transmitting-receiving ball device filter screen, have through hole on transmitting-receiving ball device upper spacer, the upper left side check-valves is arranged on transmitting-receiving ball device upper spacer below corresponding to the lead to the hole site place on transmitting-receiving ball device upper spacer by bearing pin, transmitting-receiving ball device lower clapboard has through hole, lower-left side check-valves is arranged on transmitting-receiving ball device lower clapboard below corresponding to the lead to the hole site place on transmitting-receiving ball device lower clapboard by bearing pin, transmitting-receiving ball device filter screen is arranged on transmitting-receiving ball device centre position, to receive and dispatch ball device and be divided into two halves chamber, left and right, transmitting-receiving ball device inclined clapboard is installed in right half chamber, transmitting-receiving ball device inclined clapboard is inclined in the transmitting-receiving ball device, the right side check-valves is arranged on transmitting-receiving ball device inclined clapboard, the sliding dish of main shaft drives rotates, sliding dish drives right side check-valves motion, the actuator driven main shaft rotates.
2. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, it is characterized in that: in described lower chamber mechanism, compound drug rod outer cylinder body is installed, be fitted with compound drug rod inner barrel in compound drug rod outer cylinder body, be provided with the medicament rod in compound drug rod inner barrel, compound drug rod outer cylinder body one end is connected with the dosing water inlet pipe, the dosing water inlet pipe is connected on water inlet pipe, the compound drug rod outer cylinder body other end is connected with the dosing outlet pipe, and the dosing outlet pipe is connected to into water and takes over.
3. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, is characterized in that: be connected with respectively valve on described dosing water inlet pipe and dosing outlet pipe.
4. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, it is characterized in that: described cleaning device all-in-one also comprise put the ball function place the ball device, place ball device one end by in short tube and transmitting-receiving ball device, the other end communicates by the condenser water inlet pipe of short tube and lower chamber mechanism.
5. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one is characterized in that: described upper cavity mechanism is provided with air bleeding valve, and air bleeding valve is arranged on the highest point on upper cavity mechanism top.
6. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, it is characterized in that: be fixed with dividing plate in described upper cavity mechanism, dividing plate and upper cavity filter screen be arranged in parallel, and there is trapezoidal hole the dividing plate lower end.
7. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, it is characterized in that: also be installed with the glueballs automatic cleaning controller outside described cleaning device all-in-one, controller comprises Programmable Logic Controller, display, load button, display is connected with Programmable Logic Controller with load button and is connected, Programmable Logic Controller provides MODBUS protocol interface and RS485 interface, controller also has temperature to show logging modle, be connected with two temperature sensors on temperature demonstration logging modle, a temperature sensor is arranged on cooling water outlet pipe, another temperature sensor is arranged on condenser bodies.
8. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one is characterized in that: described transmitting-receiving ball device side is equipped with visor.
9. the multi-functional glueballs automatic on-line of water-cooled handpiece Water Chilling Units shell-and-tube cooler according to claim 1 cleaning device all-in-one, it is characterized in that: be provided with the vertical dividing plate of transmitting-receiving ball device in described transmitting-receiving ball device, the vertical dividing plate of transmitting-receiving ball device is together with sliding dish is mounted on.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310045083.1A CN103090719B (en) | 2013-02-05 | 2013-02-05 | Integrated multifunctional automatic online rubber ball cleaning device for water-cooling chiller unit shell-and-tube condenser |
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| CN201310045083.1A CN103090719B (en) | 2013-02-05 | 2013-02-05 | Integrated multifunctional automatic online rubber ball cleaning device for water-cooling chiller unit shell-and-tube condenser |
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| CN103090719A true CN103090719A (en) | 2013-05-08 |
| CN103090719B CN103090719B (en) | 2014-10-29 |
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| CN105180549A (en) * | 2014-06-18 | 2015-12-23 | 倪永刚 | Workstation of water-cooling chilling unit water system |
| CN106733966A (en) * | 2017-02-15 | 2017-05-31 | 深圳市诚至臻科技有限公司 | A kind of cleaning device and cleaning method of on-line cleaning cooling water |
| CN112033210A (en) * | 2020-08-05 | 2020-12-04 | 北京洁禹通环保科技有限公司 | Pipeline type unpowered rubber ball cleaning equipment |
| CN113465123A (en) * | 2021-06-29 | 2021-10-01 | 青岛海尔空调电子有限公司 | Control method for central air conditioner and central air conditioner |
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| CN113465123A (en) * | 2021-06-29 | 2021-10-01 | 青岛海尔空调电子有限公司 | Control method for central air conditioner and central air conditioner |
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| CN103090719B (en) | 2014-10-29 |
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Effective date of registration: 20151215 Address after: 518000, Shiyan City, Guangdong province Shenzhen Street neighborhood committee Jin Kaijin factory building, No. 1, A building, No. 5, first floor Patentee after: Shenzhen Handfos Fluid Mechanical AND Electrical Equipment Co., Ltd. Address before: 518031 Guangdong city of Shenzhen province Nanshan District Shahe street, No. 3 east deep Yun Lu PengJi High Technology Park Building 1 (Hua Ke building) 2 storey block E Patentee before: Ni Yonggang |