CN203053300U - Automatic on-line cleaning device of air compressor water-cooled tube shell type condenser rubber ball - Google Patents

Automatic on-line cleaning device of air compressor water-cooled tube shell type condenser rubber ball Download PDF

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Publication number
CN203053300U
CN203053300U CN 201220718964 CN201220718964U CN203053300U CN 203053300 U CN203053300 U CN 203053300U CN 201220718964 CN201220718964 CN 201220718964 CN 201220718964 U CN201220718964 U CN 201220718964U CN 203053300 U CN203053300 U CN 203053300U
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ball
automatic
air compressor
cleaning device
condenser
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Expired - Lifetime
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CN 201220718964
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Chinese (zh)
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倪永刚
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Abstract

The utility model discloses an automatic on-line cleaning device of an air compressor water-cooled tube shell type condenser rubber ball. The automatic on-line cleaning device comprises an upper cavity mechanism, a ball receiving and sending device, a lower cavity mechanism, a rubber ball automatic cleaning controller, a ball observing sight glass with a ball adding and putting function, an actuator and the like. Water in a water inlet pipeline of a pipe-shell-type air compressor condenser flows into the lower cavity mechanism of the automatic on-line cleaning device, the lower cavity mechanism has a filtering function, cleaned rubber balls are enabled to enter the pipe-shell-type air compressor condenser through the ball receiving and sending device of the automatic on-line cleaning device, the rubber balls enter the upper cavity mechanism through circulation of the pipe-shell-type condenser, a cleaning control program which is arranged inside a controller in built-in and preinstalled modes is used for controlling starting and stopping of the actuator, and the process of filtering and the process of automatic on-line cleaning are achieved. The automatic on-line cleaning device is suitable for being used in the pipe-shell-type air compressor condenser, and belongs to novel energy-saving products. The automatic on-line cleaning device of the air compressor water-cooled tube shell type condenser rubber ball is compact and simple in design, reliable in operation, attractive in appearance, little in occupied space, and suitable for automatic on-line cleaning of the air compressor water-cooled tube shell type condenser rubber ball.

Description

Air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device
Technical field
The utility model discloses a kind of air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device, and particularly a kind of shell-and-tube air compressor condenser glueballs automatic on-line that is applicable to cleans the field.
Background technology
In the market also not at air compressor glueballs on-line cleaning device; when the fouling of air compressor machine condenser, have only by shutdown and carry out Chemical cleaning or manually disclose brush, in two cleaning frequencies; air compressor machine is because cooling effect variation gradually, and causes efficient to reduce gradually.At present, the existing cleaning device that uses has two classes: the first kind is an independently rubber ball cleaning system device; Second class is that the import and export at condenser arrange the four-way change of current and clean to device, this two classes on-line cleaning device only is fit to tubular water condenser ', make and satisfy the on-line cleaning device that is fit to shell-and-tube air compressor machine condenser, its volume is big, the cost height, and being equipped with high-power transmitting-receiving ball device uses, water cooling tube shell tube condenser cleaning performance to air compressor is undesirable, it please is China's patent formerly of CN201527217 referring to publication number, this patent just can only be fit to tubular water condenser ', if repack it into the on-line cleaning device that is fit to the air compressor machine water-cooled condenser, pipeline complexity, equipment volume is big.
Summary of the invention
At the above-mentioned automatic on-line cleaning device pipeline complexity of mentioning of the prior art, the shortcoming that equipment volume is big, the utility model provides a kind of new air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device, it has reduced volume and the structure of cleaning device greatly by special structural design.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device, cleaning device comprises upper cavity mechanism, transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism, transmitting-receiving ball device and the stacked setting of lower chamber mechanism, upper cavity mechanism is provided with condenser water outlet adapter and outlet pipe, the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100, transmitting-receiving ball device top has receives the ball water inlet and receives the ball delivery port, be provided with in the upper cavity mechanism and receive the ball filter screen, receiving the ball filter screen is communicated with between condenser water outlet adapter and receipts ball water inlet, lower chamber mechanism is provided with water inlet pipe and the condenser water inlet is taken over, the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100, transmitting-receiving ball device bottom is provided with service water inlet and service delivery port, be provided with screen pack in the lower chamber mechanism, screen pack is arranged between service water inlet and the service delivery port, rotary barrel and outer cylinder body in being provided with in the transmitting-receiving ball device, interior rotary barrel is in the same place with the outer cylinder body mutual sheathing, and can relatively rotate, rotary barrel rotates in the actuator driven, on the outer cylinder body corresponding to receiving the ball water inlet, receive the ball delivery port, service water inlet and service delivery port position are respectively equipped with through hole, a side offers two through holes corresponding to the position of the through hole on the outer cylinder body on the interior rotary barrel, and interior rotary barrel inside is provided with the glueballs filter screen.
The technical scheme that its technical problem that solves the utility model adopts further comprises:
Described transmitting-receiving ball device side is provided with has the sight ball visor that places the ball function, has the sight ball visor that places the ball function and is connected with interior rotary barrel.
Correspondence is provided with the zigzag dividing plate in described upper cavity mechanism, transmitting-receiving ball device and the lower chamber mechanism.
Have through hole on the in-house zigzag dividing plate of described upper cavity mechanism and lower chamber.
Described lower chamber mechanism is provided with hand hole, and hand hole is corresponding to the screen pack setting.
The L-shaped tubular of described receipts ball filter screen, an end are connected the condenser water outlet and take over, and the other end is connected to be received on the ball water inlet.
Described cleaning device also comprises the glueballs automatic cleaning controller, the work of glueballs automatic cleaning controller control actuator.
Described glueballs filter screen is tapered.
The beneficial effects of the utility model are: the utility model is when service, glueballs is sent out in the condenser inlet channel, glueballs relies on differential water pressures to clean the dirt of changing the heat pipe inwall, reclaim glueballs to interior rotating cylinder body at the coolant outlet end by upper cavity mechanism and form a clean cycle, by the microcomputerized control program cleaning frequency and number of times are set, reach the automatic on-line cleaning function.Can remain the cleaning of air compressor water cooling tube shell tube condenser inwall, improve heat exchange efficiency, cut down the consumption of energy energy savings.The utility model is compact to design, simple, and is reliable, appearance looks elegant, and it is little to take up room, and is applicable to that air compressor water cooling tube shell tube condenser glueballs automatic on-line cleans.
Below in conjunction with the drawings and specific embodiments the utility model is described further.
Description of drawings
Fig. 1 is the utility model device perspective view.
Fig. 2 faces structural representation for the utility model device.
Fig. 3 is the utility model device plan structure schematic diagram.
Fig. 4 is the A-A cross-sectional view of Fig. 3.
Fig. 5 is the utility model device internal structure schematic top plan view.
Fig. 6 faces structural representation for the Z of upper cavity mechanism type dividing plate.
Fig. 7 is upper cavity structure Z type bulkhead sides TV structure schematic diagram.
Fig. 8 is upper cavity structure Z type dividing plate plan structure schematic diagram.
Fig. 9 receives spherical attitude internal structure schematic diagram for the utility model device.
Figure 10 receives spherical attitude inner transverse structural representation for the utility model device.
Figure 11 is the utility model device service state internal structure schematic diagram.
Figure 12 is the utility model device service state inner transverse structural representation.
Figure 13 uses the system architecture schematic diagram for the utility model device.
Figure 14 is the utility model device decomposing state structural representation.
Among the figure, 1-upper cavity mechanism, 2-receives and dispatches ball device, 3-lower chamber mechanism, the 4-actuator, the 5-controller, 6-has the sight ball visor that places the ball function, 7-water inlet pipe (the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100), and (the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100) taken in the water inlet of 8-condenser, (the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100) taken in the water outlet of 9-condenser, 10-outlet pipe (the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100), 11-L shape is received ball filter screen, 12-seal joint, the 13-upper cavity Z of mechanism type dividing plate, 14-upper shell (upper cavity mechanism housing), 15-transmitting-receiving ball device Z type dividing plate, 16-outer cylinder body, rotary barrel in the 17-, the 18-hand hole, 19-screen pack, the 20-lower chamber Z of mechanism type dividing plate, 21-lower house (lower chamber mechanism housing), the 22-conical screen, 23-sealing ring, 24-passage, 25-middle shell (transmitting-receiving ball device housing), 26 receive the ball water inlets, and 27-receives the ball delivery port, the 28-water inlet of serving a ball, the 29-delivery port of serving a ball, the 30-glueballs, 31-screw mandrel, 32-power transmission shaft, 33-first sealing ring, 34-second sealing ring.
The specific embodiment
Present embodiment is the utility model preferred embodiment, and other all its principles are identical with present embodiment or approximate with basic structure, all within the utility model protection domain.
Please referring to accompanying drawing 1, the utility model mainly includes three major parts, it is upper cavity mechanism 1, transmitting-receiving ball device 2 and lower chamber mechanism 3, and glueballs automatic cleaning controller 5, actuator 4 and have the sight ball visor 6 that places the ball function, during use, lower chamber mechanism 3 in the utility model connects with the inlet channel of air compressor water cooling tube shell tube condenser, upper cavity mechanism 1 connects with the outlet conduit of air compressor water cooling tube shell tube condenser, upper cavity mechanism 1, receive and dispatch ball device 2 and the 3 stacked settings of lower chamber mechanism, and fix together by being located at outside screw mandrel 31.Control by glueballs automatic cleaning controller 5 can realize that the glueballs that upper cavity mechanism 1 receives enters transmitting-receiving ball device 2 inside, the glueballs that same control realization handle by glueballs automatic cleaning controller 5 enters into transmitting-receiving ball device 2 inside is sent out the outlet conduit into lower chamber mechanism 3, the pipe diameter is DN32/DN40/DN50/DN65/DN80/DN100, finishes the process of receiving ball and service and reaches automatic on-line cleaning function to condenser.Have the sight ball visor 6 that places the ball function and be connected on the housing of transmitting-receiving ball device 2, can observe outward appearance and the abrasion condition of glueballs, and glueballs is changed and added ball etc.
Please referring to accompanying drawing 1 to accompanying drawing 12 and accompanying drawing 14, in the present embodiment, upper cavity mechanism 1 comprises mainly that upper shell 14, L shaped filter screen 11, the Z of upper cavity mechanism type dividing plate 13 and seal joint 12, condenser water outlet take over 9, outlet pipe 10 and passage 24.Condenser water outlet adapter 9 and outlet pipe 10 symmetries are connected the both sides on the upper shell 14, passage 24 is arranged on the highest point on upper shell 14 end socket tops, L shaped filter screen 11 is l shape tubular, one end of L shaped filter screen 11 is connected the condenser water outlet and takes on 9, the other end is connected on the receipts ball water inlet 26 of transmitting-receiving ball device 2, the Z of upper cavity mechanism type dividing plate 13 symmetries are connected the inside of upper shell 14, two different runner cavitys about upper shell 14 inside are divided into, seal joint 12 is connected on the upper shell 14 according to the connected mode of Fig. 3, be used for connecting the lower seal pressure ring, finish the sealing between upper cavity mechanism 1 and the transmitting-receiving ball device 2.In the present embodiment, the appropriate location has the through hole that is not less than outlet pipe 10 on the Z of the upper cavity mechanism type dividing plate 13, in the present embodiment, the condenser water outlet takes over 9, receive ball water inlet 26 and receive ball delivery port 27 composition receipts ball runners, when glueballs automatic on-line cleaning device is in the spherical attitude of receipts, the a part of water that flows out from condenser outlet pipe 9 carry glueballs 30 through receive the ball runner enter in the rotary barrel 17, because stopping of conical screen 22, glueballs 30 rests in the interior rotary barrel 17, finish the ball process of receiving, water flows away from receiving ball delivery port 27, and through outlet pipe 10 outflow remittance systems, go into outlet pipe 10, the remittance system from the orifice flow of another part water in the middle of the Z of upper cavity mechanism type dividing plate 13 that condenser outlet pipe 9 flows out; When glueballs automatic on-line cleaning device was not in the spherical attitude of receipts, water was directly gone into outlet pipe 10, the remittance system through the Z of upper cavity mechanism type dividing plate 13 middle orifice flows from the water that condenser outlet pipe 9 flows out.Please emphasis referring to accompanying drawing 9 and Figure 10, the flow direction and the view of Fig. 9 and Figure 10 glueballs 30 when receiving ball.
Please referring to accompanying drawing 1 to accompanying drawing 12 and accompanying drawing 14, transmitting-receiving ball device 2 comprises middle shell 25 in the present embodiment, interior rotary barrel 17, outer cylinder body 16, has the sight ball visor 6 that places the ball function, sealing ring 23, transmitting-receiving ball device Z type dividing plate 15, power transmission shaft 32, actuator 4 and the appendage that is connected, in the present embodiment, middle shell 25 is tubular, vertically arrange, interior rotary barrel 17 and outer cylinder body 16 are tubular respectively, mutual sheathing together, and be horizontally set on middle shell 25 inside, has the sight ball visor 6 that places the ball function, sealing ring 23 and outer cylinder body 16 are connected on the middle shell 25, in the present embodiment, having the sight ball visor 6 that places the ball function directly is connected on the middle shell 25, sealing ring 23 is separately positioned on middle shell, and about in the of 25 both sides, realize the sealing between transmitting-receiving ball device 2 and upper cavity mechanism 1 and the lower chamber mechanism 3.Outer cylinder body 16 is arranged on middle shell 25 inside, and be fixedly installed togather with middle shell 25, outer cylinder body has four holes on the symmetric position about in the of 16, it is top two, below two, the aperture is not less than the internal diameter of outlet pipe 10, two suitable holes are arranged on the interior rotary barrel 17, the center in two holes is identical with the center, hole on the outer cylinder body 16, and is in simultaneously, and interior rotary barrel 17 is installed in the outer cylinder body 16, and by the gap between sealing device sealing inner barrel 17 and the outer cylinder body 16, prevent crossfire, in the present embodiment, sealing device adopts saddle-shaped first sealing ring 33 and second sealing ring 34 that are sleeved on together to form.Conical screen 22 is connected suitable position in the inner barrel 17, a side is collected towards glueballs in the tip of conical screen 22, rotary barrel 17 and actuator 4 in power transmission shaft 32 is used for connecting, can realize that actuator 4 drives interior rotary barrel 17 by power transmission shaft 32 and rotates, in the present embodiment, actuator 4 can adopt motor or pneumatic rotary device etc.Transmitting-receiving ball device Z type dividing plate 15 is connected middle shell 25 center symmetric positions, when receiving spherical attitude, two holes on the interior rotary barrel 17 and two holes above the outer cylinder body 16 are communicated with, during the service state, two holes below two holes on the interior rotary barrel 17 and the outer cylinder body 16 are communicated with, according to the setting in the glueballs automatic cleaning controller, rotary barrel 17 turned to and receives ball or service state in actuator 4 drove by power transmission shaft 32, finished and received ball or service.
Please referring to accompanying drawing 1 to accompanying drawing 12 and accompanying drawing 14, in the present embodiment, lower chamber mechanism 3 comprises lower house 21, water inlet pipe 7, the condenser water inlet takes over 8, seal joint 12, filter hand hole 18, screen pack 19, the Z of lower chamber mechanism type dividing plate 20, water inlet pipe 7 and condenser water inlet are taken over 8 and are connected on the symmetric position of lower house 21 both sides, filter hand hole 18 and be connected lower house 21 sides, and be 90 ° of angles with water inlet pipe 7 and condenser water inlet adapter 8, filtering hand hole 18 is connected on the lower house 21, be used for cleaning and filtering net 19, the area of passage of screen pack 19 is not less than 3 times of water inlet pipe 7 caliber areas, screen pack 19 is installed in hand hole 18 the insides, in the present embodiment, screen pack 19 is tubular, seal joint 12 is connected the upper end place of lower house 21, and the Z of lower chamber mechanism type dividing plate 20 is connected lower house 21 center symmetric positions, and lower house 21 is divided into two cavitys, the appropriate location has the through hole that is not less than outlet pipe 10 on the Z of the lower chamber mechanism type dividing plate 20, and screen pack 19 is arranged on the through hole.Flow out through service water inlet 28 from water inlet pipe 7, interior rotary barrel 17 and service delivery port 29 form the service runner, when glueballs automatic on-line cleaning device in service during state, the a part of water that flows out from water inlet pipe 7 is through the service runner, 30 of glueballs in the interior rotary barrel 17 are gone into the condenser water inlet take over 8, enter in the condenser with current, finish the cleaning of condenser pipe by differential water pressures, another part water that flows out from water inlet pipe 7 directly flows into condenser water inlet adapter 8 through filter screen 19, when glueballs automatic on-line cleaning device is not in the service state, the water that flows out from water inlet pipe 7 all flows into condenser water inlet adapter 8 through filter screen 19, flows into condenser.Please see accompanying drawing 11 and accompanying drawing 12, the flow direction and the state of glueballs 30 when Figure 11 and accompanying drawing 12 are service.Upper cavity mechanism 1, transmitting-receiving ball device 2 are connected by seal joint 12 and screw mandrel 31 up and down with lower chamber mechanism 3 in the present embodiment, and the face that joins is to seal by encapsulant.
Please referring to accompanying drawing 13, be connected schematic diagram in the system for the glueballs automatic on-line cleaning device of air compressor water cooling tube shell tube condenser shown in the accompanying drawing 13.
The utility model external stability is equipped with controller 5, and controller 5 inside are provided with single-chip computer control system, and the built-in default cleaning control program of controller can receive the air compressor machine start signal, can control the start and stop of actuator by controller.
The utility model in use, the course of work is divided into two steps, first step is service, please referring to accompanying drawing 12, during service, glueballs 30 places in the interior rotary barrel 17 in advance, controller receives the air compressor machine start signal, by default cleaning frequency and cycle opening executer 4, and rotary barrel 17 Rotate 180s ° in actuator 4 drives by power transmission shaft 32, the runner of serving a ball this moment is opened, 30 of glueballs are gone into condenser water receiving pipe 8, flow in the heat exchanger tube of condenser, and 30 pairs of condenser heat exchanger tubes of glueballs clean, by receiving ball filter screen 11 it is caught, namely finish cleaning process one time.After first step is finished, namely carry out second step---receive ball, please referring to accompanying drawing 9 and accompanying drawing 10, at this moment, actuator is Rotate 180 ° again, receives the ball runner and communicates, and glueballs 3 rotates in the cavity 17 in the effect of current falls into, and has namely finished and has once received the ball process.So repeat to realize the automatic on-line cleaning process.
The utility model is when service, glueballs is sent out in the condenser inlet channel, glueballs relies on differential water pressures to clean the dirt of changing the heat pipe inwall, reclaim glueballs to interior rotating cylinder body at the coolant outlet end by upper cavity mechanism and form a clean cycle, by the microcomputerized control program cleaning frequency and number of times are set, reach the automatic on-line cleaning function.Can remain the cleaning of air compressor water cooling tube shell tube condenser inwall, improve heat exchange efficiency, cut down the consumption of energy energy savings.The utility model is compact to design, simple, and is reliable, appearance looks elegant, and it is little to take up room, and is applicable to that air compressor water cooling tube shell tube condenser glueballs automatic on-line cleans.

Claims (8)

1. air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device, it is characterized in that: described cleaning device comprises upper cavity mechanism, transmitting-receiving ball device and lower chamber mechanism, upper cavity mechanism, transmitting-receiving ball device and the stacked setting of lower chamber mechanism, upper cavity mechanism is provided with condenser water outlet adapter and outlet pipe, transmitting-receiving ball device top has receives the ball water inlet and receives the ball delivery port, be provided with in the upper cavity mechanism and receive the ball filter screen, receiving the ball filter screen is communicated with between condenser water outlet adapter and receipts ball water inlet, lower chamber mechanism is provided with water inlet pipe and the condenser water inlet is taken over, transmitting-receiving ball device bottom is provided with service water inlet and service delivery port, be provided with screen pack in the lower chamber mechanism, screen pack is arranged between service water inlet and the service delivery port, rotary barrel and outer cylinder body in being provided with in the transmitting-receiving ball device, interior rotary barrel is in the same place with the outer cylinder body mutual sheathing, and can relatively rotate, rotary barrel rotates in the actuator driven, on the outer cylinder body corresponding to receiving the ball water inlet, receive the ball delivery port, service water inlet and service delivery port position are respectively equipped with through hole, a side offers two through holes corresponding to the position of the through hole on the outer cylinder body on the interior rotary barrel, and interior rotary barrel inside is provided with the glueballs filter screen.
2. air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device according to claim 1, it is characterized in that: described transmitting-receiving ball device side is provided with has the sight ball visor that places the ball function, has the sight ball visor that places the ball function and is connected with interior rotary barrel.
3. air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device according to claim 1 is characterized in that: correspondence is provided with the zigzag dividing plate in described upper cavity mechanism, transmitting-receiving ball device and the lower chamber mechanism.
4. air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device according to claim 3 is characterized in that: have through hole on the in-house zigzag dividing plate of described upper cavity mechanism and lower chamber.
5. according to any described air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device in the claim 1 to 4, it is characterized in that: described lower chamber mechanism is provided with hand hole, and hand hole is corresponding to the screen pack setting.
6. according to any described air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device in the claim 1 to 4, it is characterized in that: the L-shaped tubular of described receipts ball filter screen, one end is connected the condenser water outlet and takes over, and the other end is connected to be received on the ball water inlet.
7. according to any described air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device in the claim 1 to 4, it is characterized in that: described cleaning device also comprises the glueballs automatic cleaning controller, the work of glueballs automatic cleaning controller control actuator.
8. according to any described air compressor water cooling tube shell tube condenser glueballs automatic on-line cleaning device in the claim 1 to 4, it is characterized in that: described glueballs filter screen is tapered.
CN 201220718964 2012-12-24 2012-12-24 Automatic on-line cleaning device of air compressor water-cooled tube shell type condenser rubber ball Expired - Lifetime CN203053300U (en)

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Application Number Priority Date Filing Date Title
CN 201220718964 CN203053300U (en) 2012-12-24 2012-12-24 Automatic on-line cleaning device of air compressor water-cooled tube shell type condenser rubber ball

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220718964 CN203053300U (en) 2012-12-24 2012-12-24 Automatic on-line cleaning device of air compressor water-cooled tube shell type condenser rubber ball

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CN203053300U true CN203053300U (en) 2013-07-10

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102967176A (en) * 2012-12-24 2013-03-13 倪永刚 Automatic rubber ball online cleaning device for water-cooled shell and tube condenser of air compressor
CN110470169A (en) * 2019-09-20 2019-11-19 深圳市勤达富流体机电设备有限公司 Horizontal first send out of one kind receives ball separator afterwards
CN110500471A (en) * 2019-09-20 2019-11-26 深圳市勤达富流体机电设备有限公司 A kind of horizontal side hair side receipts ball separator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102967176A (en) * 2012-12-24 2013-03-13 倪永刚 Automatic rubber ball online cleaning device for water-cooled shell and tube condenser of air compressor
CN110470169A (en) * 2019-09-20 2019-11-19 深圳市勤达富流体机电设备有限公司 Horizontal first send out of one kind receives ball separator afterwards
CN110500471A (en) * 2019-09-20 2019-11-26 深圳市勤达富流体机电设备有限公司 A kind of horizontal side hair side receipts ball separator

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Granted publication date: 20130710

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