CN103088570A - Independent taping embroidery device and embroidery machine comprising same - Google Patents
Independent taping embroidery device and embroidery machine comprising same Download PDFInfo
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- CN103088570A CN103088570A CN2013100527161A CN201310052716A CN103088570A CN 103088570 A CN103088570 A CN 103088570A CN 2013100527161 A CN2013100527161 A CN 2013100527161A CN 201310052716 A CN201310052716 A CN 201310052716A CN 103088570 A CN103088570 A CN 103088570A
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Abstract
The invention provides an independent taping embroidery device and an embroidery machine comprising same. The independent taping embroidery device comprises an enclosure, a pressure foot mechanism arranged on the enclosure, an embroidery trajectory tracking mechanism, a cording embroidery mechanism and a needle bar driving mechanism, wherein the pressure foot mechanism comprises a pressure foot, a pressure foot transmission component and a pressure foot driving component; the embroidery trajectory tracking mechanism comprises a trajectory tracking driving component and a trajectory tracking transmission component, and the cording embroidery mechanism comprises a sliding bar, a cording embroidery driving component, a lifting ring component and a pendulum plate component, wherein the needle bar driving mechanism drives a needle bar to move up and down by a spindle of the embroidery machine, and the pressure foot mechanism, the embroidery trajectory tracking mechanism and the cording embroidery mechanism are respectively driven by stepping motors which are installed at corresponding positions on the enclosure and drive corresponding synchronous belts. Compared with the prior art, the invention can realize automatic switching of various working modes, and has the obvious advantages and positive effects such as simple and compact structure, convenience in installation and maintenance, more functions and wide application.
Description
Technical field
The present invention relates to the computerized emboridering machine field, in particular to a kind of belt embroidery device and comprise the embroidery machine of this belt embroidery device.
Background technology
Along with improving constantly of people's living standard, embroidery product can be found everywhere in daily life, simple complanation embroidery is difficult satisfies people to the requirement of aesthetics, three-dimensional, complicated embroidery have progressed into people's life, and more and more be subject to the welcome in market, the inevitable direction of the market development of embroidering especially.
Common embroidery machine can only be completed single embroidering function, in order to increase the style kind of embroidery, can increase gold piece device, simple and easy dribbling device is realized.Cording embroidery wherein is because the style third dimension is strong, and style is unique, is subjected to consumer's favor, and market demand is larger; But the cost of large coiling embroidery machine is higher, and complex structure is safeguarded inconvenience, has greatly increased the cost of embroidery enterprise; Function because of common embroidery machine and the simple combination of simple and easy dribbling device has limitation again, can not satisfy practical application request.
At present, existing embroidery lathe with rope embroidery function is mainly the embroidery machine with three-in-one function.Special dribbling device is housed on three-in-one embroidery machine, thereby has the rope rust and be with the function of embroidering.The head of whole dribbling device is made of three kinds of motors: the M spindle motor is used for identification flower version track; The Z axis motor is used for realizing deflecting of rope, so that line can encase rope; In addition, also has the presser feet motor.Above-mentioned prior art is only the function that has realized that rope embroidery and band are embroidered, if will realize other embroidery functions or improve the embroidery quality, also needs other parts of further dismounting or further improvement could realize the function of its more embroideries.
Chinese patent CN201020505430.6 discloses a kind of independent plate-belt embroidery device of embroidery machine, comprise the shank of being located in head, the syringe needle place of cast-over masthead end is provided with presser feet, corresponding syringe needle and presser feet setting are installed on the rope embroidery of embroidering on the frame of telling truth of restricting and tell truth, the described head outside is connected with individual motor, is connected by the rotating driving device of telling truth between individual motor and rope are embroidered and told truth to drive the embroidery of the restricting rotation of telling truth.Although above-mentioned technology realizes the embroidery methods such as cording embroidery, twisting embroidery, rope embroidery, this cording embroidery complex structure, the inner narrow space of casing and the space outerpace that has increased head have also been tied up, transmission performance is not good, the engaged gears installation requirement is high, needs precision-fit, otherwise easily wearing and tearing, also can cause mechanism's maintenance cost high, prior art can not be well in conjunction with realizing large cording embroidery and exquisite function of embroidering.
Therefore, a kind of simple and compact for structure, convenient for installation and maintenance, function is widely used the common plain embroidery of can embroidering, cording embroidery, rope more and embroiders (also making Z-shaped embroider), pearl Guan Xiu, lock type towel embroidery, and the research of the multi-function embroidery machine head of the gold slice embroidering device of can also arranging in pairs or groups in case of necessity also is in technological gap.
Summary of the invention
The object of the present invention is to provide a kind of independent plate-belt embroidery device and comprise the embroidery machine of this independent plate-belt embroidery device, can transform common large coiling embroidery machine, achieve multiple function of embroidering in one, simple in structure, operation is easy for installation, the cost that effectively reduces cording embroidery.
To achieve these goals, according to an aspect of the present invention, a kind of independent plate-belt embroidery device is provided, comprise casing, be arranged on needle bar drive device, presser foot device, embroidery track following mechanism and rope embroidery machine structure on described casing, described presser foot device comprises presser feet, presser feet transmission component and presser feet driven unit; Described presser feet driving mechanism drives the presser feet transmission component and moves up and down, and then the drive presser feet moves up and down; Described embroidery track following mechanism comprises track following driven unit and track following transmission component; Described rope embroidery machine structure comprises slide bar, rope embroidery driven unit, drop handle assembly and pendulum board component; Described rope is embroidered driving mechanism band moving slide-bar and is moved up and down; Described slide bar lower end is passed casing and is installed with the drop handle assembly; Described pendulum board component is arranged on a side of drop handle assembly; Wherein, described needle bar drive device drives shank by the embroidery machine main shaft and moves up and down; On casing, the stepper motor of relevant position drives corresponding Timing Belt driving by being arranged on respectively for described presser foot device, embroidery track following mechanism and rope embroidery machine structure; Said mechanism coordinates the automatic switchover that realizes multiple-working mode under electrical control.
Further, in described presser foot device, described presser feet transmission component comprise trap, shank sliding sleeve and slide bar, described trapping is fixedly mounted on casing; Among described shank sliding sleeve slidably and rotationally is socketed in and traps; Described slide bar, parallel with the shank sliding sleeve is arranged in casing; Wherein, described shank sliding sleeve upper end is connected with the presser feet shift fork, and the lower end is connected with described presser feet, and described presser feet shift fork is socketed on slide bar; Described presser feet driven unit, be arranged on outside casing, comprise presser feet motor, presser feet motor cabinet, presser feet synchronous pulley and be arranged on presser feet Timing Belt on the presser feet synchronous pulley, described presser feet synchronous pulley comprises that a presser feet driving wheel that is arranged on the presser feet motor shaft and two of being arranged on casing present lower vertically arranged presser feet driven pulley; Described presser feet Timing Belt is connected with described presser feet shift fork by the shift fork grip block;
Under electrical control, the presser feet motor positive and inverse drives, described presser feet Timing Belt drives the presser feet shift fork and is on slide bar and slides up and down, and described presser feet shift fork drives little slip on the shank sliding sleeve, and the shank sliding sleeve that described presser feet also connects along with the presser feet shift fork other end is bob together.
Further, be inlaid with bearing in described presser feet driven pulley, described bearing is provided with screw pin, and described screw pin passes bearing, and compresses bearing cone.
Further, an end of described presser feet driving wheel is provided with the opening boss, and an anchor ear A is installed on described opening boss, and the fastening presser feet driving wheel of described anchor ear A is on motor shaft.
Further, described presser feet shift fork afterbody and shift fork grip block are connected by screw compression, and the presser feet synchronous clamping is held in inside.
Further, the middle part of described presser feet shift fork is provided with a pilot hole, and described pilot hole slides up and down along slide bar.
Further, described shank sliding sleeve upper end is provided with one " work " shape groove, and the front portion of described presser feet shift fork is provided with one " U " shape fork, and wherein, described " U " shape fork coordinates fork in described " work " shape groove, drives the bob of shank sliding sleeve.
Further, in described embroidery follower device, described track following driven unit coordinates the bottom that is arranged on casing, comprises the winding motor, is wound around driving wheel, is wound around driven pulley and is wound around Timing Belt; Described winding motor is fixedly mounted on the extended surface of casing; Described winding driven pulley is rotatably mounted on the cylindrical of trapping, and is tangled by the flange of the bottom of trapping, and the synchronous bolt axle that described winding driven pulley lower end is provided with is on the side channel that is contained in the shank sliding sleeve; The track following transmission component comprises and trapping and the shank sliding sleeve that described trapping is fixedly mounted on casing; Described shank sliding sleeve lower end is axially arranged with side channel, among described shank sliding sleeve slidably and rotationally is socketed in and traps;
Under electrical control, be wound around motor rotation work, drive and be wound around driving wheel, then be wound around the driven pulley rotation by being wound around synchronously to bring to drive, be wound around the synchronous latch of driven pulley lower end, in the process of shank sliding sleeve bob, described synchronous latch can drive the shank sliding sleeve and synchronously rotate.
Further, one end of described winding driving wheel is provided with the opening boss, described opening boss is provided with an anchor ear B, and described anchor ear B is fastened on the winding driving wheel axle head of motor shaft, is installed with one in the vacancy of described casing extended spot and is wound around motor induction optocoupler; Be installed with the optocoupler shadow shield on described anchor ear B, described optocoupler shadow shield both sides are equipped with optic coupling element.
Further, the both sides of described winding driven pulley are installed with the material wheel support, and described material wheel support rotates along with being wound around electric machine rotation.
Further, in described rope embroidery machine structure device, described rope is embroidered driven unit and is comprised the embroidery motor of restricting, rope embroidery motor cabinet, rope embroidery driving wheel, restricts and embroider driven pulley and restrict and embroider Timing Belt, and described rope embroidery motor is fixedly mounted on casing; Described rope is embroidered driving wheel and is arranged on rope embroidery motor shaft; Presenting lower vertically arranged rope embroidery driven pulley for two is arranged on casing; Described winding driven pulley lower end is provided with synchronous extension pin; Described rope is embroidered Timing Belt and is embroidered Timing Belt clamping assembly by rope and be fixedly connected with described slide bar upper end.
Further, the end that described rope is embroidered driving wheel is provided with the opening boss, and described opening boss is provided with an anchor ear C, and described anchor ear C embroiders driving wheel to rope and is fastened on motor shaft.
Further, described drop handle assembly comprises drop handle and change; The rotating rope that is enclosed within of described change is embroidered on the periphery of driven pulley; Two semicircular ring of described drop handle are embraced in " work " shape groove of change, can relatively rotate between the two; Described drop handle and the fastening installation in slide bar lower end.
Further, described pendulum plate comprises pendulum plate and long pendulum plate; The hole of described pendulum plate one end is rotatably installed on the hanging hole of change; The rotatable rope that is arranged in hole in the middle of described pendulum plate is embroidered on a screw hole of driven pulley lower end, and the swing plate shaft cover is arranged in installing hole.
Further, on described long pendulum plate, fixed installation rope embroidery is led folder and leads the embroidery mouth.
Further, there is an arcuation groove described pendulum plate lower end, and there are two circular holes at the two ends of groove, and long pendulum plate can optionally hang on arbitrary circular hole.
Further, above-mentioned any independent plate-belt embroidery device also comprises a simple and easy dribbling mechanism, is arranged on a side of Disk Tape Strip Embroider Airprocess Nose, and described simple and easy dribbling mechanism comprises take-up and pay-off device, and induction installation and fork are completed the rope embroidery art with the Disk Tape Strip Embroider Airprocess Nose collocation and done; Wherein, described fork can in time trigger sensing element according to the consumption length of rope, and electric-control system can convey to take-up and pay-off device with signal automatically, and the retractable cable motor can be carried out the rotating action according to signal.
According to a further aspect in the invention, provide a kind of embroidery machine, comprised independent plate-belt embroidery device, this independent plate-belt embroidery device is above-mentioned arbitrary independent plate-belt embroidery device.
The present invention compared with prior art has following obvious advantage and good effect:
Independent plate-belt embroidery device of the present invention can be directly installed on common embroidery machine, replaces the common embroidery machine head, thereby realizes real large dribbling; Both can as the mechanism of new engine, also can undergo technological transformation to second-hand machine.
Being driven by the stepper motor that is arranged on diverse location respectively of each mechanism of the present invention completed, and needle bar drive device comes driving work by the embroidery machine main shaft; Each mechanism can work alone respectively, again can be according to various mode of operation related jobs; Drive Timing Belt because the present invention adopts respectively stepper motor, thereby make simple in structure; Owing to adopting synchronous belt pulley transmission, the stability and the embroidery precision that have greatly improved device are high.
The mode of operation that independent plate-belt embroidery device of the present invention can be realized has: cording embroidery, Z-shaped embroidery, towel embroidery, common plain embroidery, various mode of operations can realize automaticallying switch under electrical control, wherein, the style that can embroider of cording embroidery pattern has: bandlet, rope, pearl pipe etc.
Independent plate-belt embroidery device compact conformation of the present invention, function is many and practical, applied range.Because simple and easy cording embroidery in the present invention is not installed and can be produced the harmful effect of installing to the plain embroidery head; Simple and easy dribbling mechanism can provide exquisite embroidery, the embroidery of can restricting at a high speed, and efficient is high, has greatly improved aesthetic property and the third dimension of embroidery, and the style of embroidering out is more true to nature.
Description of drawings
Figure l is the overall structure schematic diagram of independent plate-belt embroidery device of the present invention;
Fig. 2 is presser foot device assembling schematic diagram in independent plate-belt embroidery device of the present invention;
Fig. 3 is presser foot device decomposing schematic representation in independent plate-belt embroidery device of the present invention;
Fig. 4 is the knot dream schematic diagram of embroidery track following mechanism in independent plate-belt embroidery device of the present invention;
Fig. 5 is the side-looking structural representation of embroidery track following mechanism in independent plate-belt embroidery device of the present invention;
Fig. 6 is the decomposition texture schematic diagram of embroidery track following mechanism in independent plate-belt embroidery device of the present invention;
Fig. 7 is the overall structure schematic diagram of embroidery track following mechanism in independent plate-belt embroidery device of the present invention;
Fig. 8 is the assembling schematic diagram of rope embroidery machine structure in independent plate-belt embroidery device of the present invention;
Fig. 9 is the structural representation of rope embroidery machine structure in independent plate-belt embroidery device of the present invention;
Figure 10 is the driven unit decomposing schematic representation of rope embroidery machine structure in independent plate-belt embroidery device of the present invention;
Figure 11 is the structural representation of the drop handle assembly of rope embroidery machine structure in independent plate-belt embroidery device of the present invention;
Figure 12 is the sectional structure schematic diagram of presser feet transmission component in independent plate-belt embroidery device of the present invention;
Figure 13 puts the structural representation of board component in the rope embroidery machine structure in independent plate-belt embroidery device of the present invention;
Figure 14 is the structural representation of the simple and easy dribbling mechanism in independent plate-belt embroidery device of the present invention; And
Figure 15 is the side-looking structural representation of independent plate-belt embroidery device of the present invention.
Mark in figure:
100 is casing, 200 is presser foot device, 201 is presser feet, 202 are the looper wheel, 210 is the presser feet transmission component, 211 for trapping, 2111 is flange, 212 is the shank sliding sleeve, 2121 is work shape groove, 2122 is side channel, 213 is slide bar, 220 is presser feet driven unit (not shown), 221 is the presser feet motor, 222 is presser feet synchronous pulley (not shown), 223 is the presser feet driving wheel, 2231 is the opening boss, 2232 is anchor ear A, 224 is the presser feet driven pulley, 2241 is screw pin, 225 is the presser feet Timing Belt, 226 is the shift fork grip block, 227 is the presser feet shift fork, 2271 is the U-shaped fork, 228 is the presser feet motor cabinet, 230 is that needle bar drive device, 231 is that embroidery machine main shaft, 232 is shank, 300 for embroidery track following mechanism, 310 be the track following transmission component, 320 for the track following driven unit, 321 for be wound around motor, 322 for be wound around driving wheel, 3221 for anchor ear B, 323 be optocoupler shadow shield, 328 material wheel supports for being wound around Timing Belt, 326 for being wound around motor induction optocoupler, 327 for being wound around driven pulley, 325, 400 embroider driven unit, 421 for rope embroidery machine structure, 420 for rope embroiders motor, 422 for rope and embroiders driving wheel, 423 for rope and embroider driven pulley, 424 for rope and embroider Timing Belt, 425 for rope and embroider Timing Belt clamping assembly, 426 for rope and embroider motor cabinet, 427 for rope and lead folder, 444 for leading the embroidery mouth for anchor ear C, 430 embroiders for rope for long pendulum plate, 443 for pendulum plate, 442 for change, 440 pendulum board components, 441 for drop handle, 432 for drop handle assembly, 431, 500 be simple and easy dribbling mechanism, 510 for take-up and pay-off device, 520 for induction installation, 530 for fork, 540 for retractable cable motor, 550 for triggering sensing element.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are elaborated, need to prove, or else in the situation of conflict, embodiment and the feature in embodiment in the application can make up mutually.
As shown in Figure 1, according to embodiments of the invention, independent plate-belt embroidery device comprises casing 100, is arranged on needle bar drive device 230 (not shown), presser foot device 200, embroidery track following mechanism 300 and rope embroidery machine structure 400 on described casing 100.Various assemblies provide certain space to casing 100 in order to install wherein, the size of this cavity and effective cooperation of inner various assemblies both structure effective work and be succinctly the key point that embodies embroidery machine head.
Embroidery track following mechanism 300 comprises track following driven unit 320 (not shown) and track following transmission component 320 (not shown).Track following driven unit 320 drives track following transmission component 310 and realizes rotation and enhanced feature, moves to satisfy the needs of embroidery at three dimensions.
Rope embroidery machine structure 400 comprises slide bar 213, rope embroidery driven unit 420, drop handle assembly 430 and pendulum board component 440; Rope is embroidered driven unit 420 band moving slide-bars 213 and is moved up and down; Slide bar 213 lower ends are passed casing 100 and are installed with drop handle assembly 430; Pendulum board component 440 is arranged on a side of drop handle assembly 430.
Needle bar drive device 230 (not shown) drive shank 232 by embroidery machine main shaft 231 and move up and down.
Presser foot device 200, embroidery track following mechanism 300 and rope embroidery machine structure 400 drive corresponding Timing Belt by the stepper motor that is arranged on relevant position on casing 100 respectively and drive; Said mechanism coordinates the automatic switchover that realizes multiple-working mode under electrical control.
In presser foot device 200, presser feet transmission component 210 (not shown) comprise trap 211, shank sliding sleeve 212 and slide bar 213, trapping 211 is fixedly mounted on casing 100; Shank sliding sleeve 212 slidably and rotationally is socketed in traps among 211; Slide bar 213, parallel with shank sliding sleeve 212 is arranged in casing 100; Wherein, shank sliding sleeve 212 upper ends are connected with the presser feet shift fork, and the lower end is connected with presser feet 201, and presser feet shift fork 227 is socketed on slide bar 213; Presser feet driven unit 220, be arranged on casing 100 outsides, 222(is not shown to comprise presser feet motor 221, presser feet motor cabinet 228, presser feet synchronous pulley) and to be arranged on presser feet synchronous pulley 222(not shown) on presser feet Timing Belt 225,222(is not shown for the presser feet synchronous pulley) comprise that a presser feet driving wheel 223 that is arranged on presser feet motor 221 axles and two of being arranged on casing 100 present lower vertically arranged presser feet driven pulley 224; Presser feet Timing Belt 225 is connected with presser feet shift fork 227 by shift fork grip block 226;
Wherein, establishing a groove to guarantee the unobstructed operation of shift fork grip block 226 between two presser feet driven pulleys on casing 100; Presser feet motor cabinet 228 is fixedly mounted on casing 100 sides; Presser feet motor 221 is fixedly mounted on presser feet motor cabinet 228; Form a cavity between presser feet motor cabinet 228 and casing 100, this cavity can provide the space for the installation of presser feet driving wheel 223; 222(is not shown for the presser feet synchronous pulley) presser feet Timing Belt 225 is supported to a triangle state, the outside of presser feet Timing Belt 225 is parallel with casing 100 edges.The leg-of-mutton design of presser feet synchronous pulley 225 reaches in the parallel design in casing 100 edges, and to guarantee that rotatablely moving of motor is converted into rectilinear motion on a segment distance of presser feet synchronous pulley 225, the positive and negative rotation of motor is converted into stablizes parallel bob.
Under electrical control, 221 rotatings of presser feet motor drive, presser feet Timing Belt 225 drives presser feet shift forks 227 and is on slide bar 213 and slides up and down, presser feet shift fork 227 drives shank sliding sleeves 212 and slides up and down, and the shank sliding sleeve 212 that presser feet 201 also connects along with presser feet shift fork 227 other ends is bob together.
Be inlaid with bearing in presser feet driven pulley 224, bearing is provided with screw pin 2241, and screw pin 2241 passes bearing, and compresses bearing cone.The design of bearing can effectively reduce wearing and tearing, improves the service life of equipment.
One end of presser feet driving wheel 223 is provided with opening boss 2231, and an anchor ear A2232 is installed on opening boss 2231, and the fastening presser feet driving wheel 223 of anchor ear A2232 is on motor shaft.
Presser feet shift fork 227 afterbodys and shift fork grip block 226 are connected by screw compression, and presser feet Timing Belt 225 is clamped in inside.
The middle part of presser feet shift fork 227 is provided with a pilot hole, and pilot hole slides up and down along slide bar 213.
In embroidery follower 300 devices, 320(is not shown for the track following driven unit) coordinate the bottom that is arranged on casing 100, comprise being wound around motor 321, being wound around driving wheel 322, being wound around driven pulley 323 and being wound around Timing Belt 325; Being wound around motor 321 is fixedly mounted on the extended surface of casing 100 bottom one sides.
The design of the bottom one side extended surface of casing 100 makes winding motor 321 just be fixedly mounted on this extended surface, and is wound around motor 321 to casing 100 internal blases, makes overall structure compacter.
310(is not shown for the track following transmission component), comprise and trap 211 and shank sliding sleeve 212, trapping 211 is fixedly mounted on casing 100; Be wound around driven pulley 323 and be rotatably mounted on 211 the cylindrical of trapping, and tangled by the flange 2111 of 211 bottoms of trapping; Shank sliding sleeve 212 lower ends are axially arranged with side channel 2122, are wound around the synchronous latch 324 that driven pulley 323 lower ends are provided with and axially are contained on the side channel 2122 of shank sliding sleeve 212; Shank sliding sleeve 212 slidably and rotationally is socketed in traps among 211.
Under electrical control, be wound around motor 321 running work, drive and be wound around driving wheel 322, then bring driving to be wound around driven pulley 323 rotations by being wound around synchronous 325, be wound around the synchronous latch 324 of driven pulley 323 lower ends, in the process of shank sliding sleeve 212 bobs, synchronous latch 324 can drive shank sliding sleeve 212 and synchronously rotate.
An end that is wound around driving wheel 322 is provided with opening boss 2231, and opening boss 2231 is provided with an anchor ear B3221, and anchor ear B3221 is fastened on winding driving wheel 322 axle head of motor shaft.
Be installed with one in the vacancy of casing 100 extended spots and be wound around motor induction optocoupler 326; Be installed with optocoupler shadow shield 327 on anchor ear B3221, optocoupler shadow shield 327 both sides are equipped with optic coupling element.
The both sides that are wound around driven pulley 323 are installed with material wheel support 328, and material wheel support 328 rotates and rotates along with being wound around motor 321.
Cause stopping for fear of frequently changing wheel because the wheel on material wheel support 328 is little, the wire rod wheel can adopt larger wheels.In rope embroidery machine structure 400 devices, the embroidery driven unit 420 of restricting comprises the embroidery motor 421 of restricting, rope embroidery motor cabinet 426, the embroidery driving wheel 422 of restricting, restricts and embroider driven pulley 423 and the embroidery Timing Belt 424 of restricting, and the embroidery motor 421 of restricting is fixedly mounted on casing 100; Rope is embroidered driving wheel 422 and is arranged on rope embroidery motor 421 axles; Presenting lower vertically arranged rope embroidery driven pulley 423 for two is arranged on casing 100; Rope embroidery Timing Belt 424 is embroidered Timing Belt clamping assembly 425 by rope and is not fixedly connected with slide bar 213 upper ends.
Wherein, two ropes are embroidered driven pulley 423 and rope and are embroidered driving wheel 422 and will restrict and embroider Timing Belt 424 and support to a triangle state, and the outside of rope embroidery Timing Belt 424 is parallel with casing 100 edge holdings; Rope is embroidered motor 421 and installed according to certain angle, and is parallel with the top rade of casing 100 on one side to keep rope to embroider motor 421, reaches aesthetic.
The end that rope is embroidered driving wheel 422 is provided with opening boss 2231, and opening boss 2231 is provided with an anchor ear C427, and anchor ear C427 embroiders driving wheel 422 to rope and is fastened on motor shaft.
Above-mentioned presser feet driving wheel 223, winding driving wheel 322 and rope are embroidered on driven pulley 423 and all are provided with opening boss 2231, has certain elasticity, the anchor ear that is equipped with on it, by anchor ear, each driving wheel is fastened on motor shaft, such design to be to guarantee in maintenance and when transferring dress, repeatedly dismantles the presser feet motor and do not damage motor shaft.Drop handle assembly 430 comprises drop handle 431 and change 432; The rotating rope that is enclosed within of change 432 is embroidered on the periphery of driven pulley 423; Two semicircular ring of drop handle 431 are embraced in " work " shape groove of change, can relatively rotate between the two; Drop handle 431 and the slide bar 213 fastening installations in lower end.
On long pendulum plate 442, the fixed installation rope is embroidered and is led folder 443 and lead and embroider mouth 444.
There is an arcuation groove pendulum plate 441 lower ends, and there are two circular holes at the two ends of groove, and long pendulum plate 442 can optionally hang on arbitrary circular hole.
Also comprise a simple and easy dribbling mechanism 500, be arranged on a side of casing 100, simple and easy dribbling mechanism 500 comprises take-up and pay-off device 510, and induction installation 520 and fork 530 are completed the rope embroidery art with the Disk Tape Strip Embroider Airprocess Nose collocation and done.
Wherein, fork 530 can in time trigger sensing element 550 according to the consumption length of rope, and electric-control system can convey to signal take-up and pay-off device 510 automatically, and retractable cable motor 540 can be carried out the rotating action according to signal.
The advantage that above-mentioned simple and easy cording embroidery is compared rope embroidery function is: the automatic folding unwrapping wire, automatically adjust according to the tightness of wire rod, and complete the rope embroidery art with the Disk Tape Strip Embroider Airprocess Nose collocation and do; Simple and easy cording embroidery is replenishing of embroidering of rope, although that simple and easy dribbling mechanism uses is narrower, can provide exquisite embroidery, the embroidery of can restricting at a high speed, and efficient is high; Can satisfy the demand of part embroidery, make the style of embroidering out more true to nature.
According to embodiments of the invention, a kind of embroidery machine comprises independent plate-belt embroidery device, and this independent plate-belt embroidery device is above-mentioned arbitrary independent plate-belt embroidery device.
Above-mentioned independent plate-belt embroidery device can be directly installed on common embroidery machine, replaces the common embroidery machine head, thereby realizes real large dribbling.Both can as the mechanism of new engine, also can undergo technological transformation to second-hand machine.
The related job of each mechanism on above-mentioned independent plate-belt embroidery device and the various function required mechanism of embroidery and operation principle are as follows:
When selecting common plain embroidery function, only need presser foot device 200 and needle bar drive device 230(are not shown) move and can realize the plain embroidery function; The knee-action by the main shaft drives shank on its device gets final product, and other mechanisms do not work.
When selecting cording embroidery (bandlet) function, presser foot device 200, needle bar drive device 230(are not shown) and embroidery track following mechanism 300 move simultaneously, and presser foot device 200 and 300 two mechanisms of embroidery track following mechanism link.
When selecting rope to embroider (Z embroiderys) function, 400 operations of rope embroidery machine structure, simultaneously according to the needs of style track, embroidery track following mechanism 300 can follow the tracks of and move.
When rope was embroidered motor 421 and rotated in the certain angle scope, rope is embroidered Timing Belt clamping assembly 425 can be with the moving up and down of moving slide-bar 410, and moving up and down and then driving moving up and down of drop handle 431 of slide bar 410 also can move up and down followed by change 432; Moving up and down of change 432, its hanging hole band movable pendulum plate 441 swings centered by pendulum plate 441 interstitial holes; Swinging of pendulum plate 441, the final swing that drives long pendulum plate 442, this wobbling action can drive leads the swing of embroidering mouth 444; Can become the swing of " Z " shape by leading the raw material of embroidering 444 li outputs of mouth below embroidery needle, action embroidered in final realization " Z " word.
Above-mentioned rope is embroidered and also can be repacked lock type towel into and embroider, and only needs to lead to embroider mouth 444 and replace with towel embroidery fork 441 and get final product; The duplicate mounting means of rope embroidery machine structure and presser foot device is only that rope embroidery motor 421 has certain angle, and is parallel with the top rade of casing 100 on one side to keep rope to embroider motor 421, reaches effect attractive in appearance.
When adopting simple and easy cording embroidery mode to embroider, long pendulum plate 442 need to be led folder 443 with the rope embroidery and dismantle, then looper wheel 202 is fixedly mounted on the lower end of shank sliding sleeve 212.
In addition, during simple and easy cording embroidery work, line wheel support 328 also needs to dismantle, and raw material need to hang on the embroidery frame; Winding action during simple and easy cording embroidery work is from being wound around motor 321.
As can be seen from the above description, the above embodiment of the present invention has realized following technique effect:
Independent plate-belt embroidery device of the present invention can be directly installed on common embroidery machine, replaces the common embroidery machine head, thereby realizes real large dribbling, and wherein, simple and easy cording embroidery is not installed can produce the harmful effect of installing to the plain embroidery head, facilitates technological transformation.
Being driven by the stepper motor that is arranged on diverse location respectively of each mechanism of the present invention completed, and adopts respectively stepper motor to drive Timing Belt, and each mechanism works alone, and needle bar drive device comes driving work by the embroidery machine main shaft, thereby makes simple in structure.
The mode of operation that each mechanism's related job of the present invention can realize has: cording embroidery, Z-shaped embroidery, towel embroidery, common plain embroidery, various mode of operations can realize automaticallying switch under electrical control, wherein, the style that can embroider of cording embroidery pattern has: bandlet, rope, pearl pipe etc.
Independent plate-belt embroidery device compact conformation of the present invention, function is many and practical, applied range; Simple and easy dribbling mechanism can provide exquisite embroidery, the embroidery of can restricting at a high speed, and efficient is high, has greatly improved aesthetic property and the third dimension of embroidery, and the style of embroidering out is more true to nature.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (18)
1. independent plate-belt embroidery device comprises casing, is arranged on presser foot device on described casing, embroidery track following mechanism, rope embroidery machine structure and needle bar drive device, it is characterized in that,
Described presser foot device comprises presser feet, presser feet transmission component and presser feet driven unit; Described presser feet driving mechanism drives the presser feet transmission component and moves up and down, and then the drive presser feet moves up and down;
Described embroidery track following mechanism comprises track following driven unit and track following transmission component;
Described rope embroidery machine structure comprises slide bar, rope embroidery driven unit, drop handle assembly and pendulum board component; Described rope is embroidered driving mechanism band moving slide-bar and is moved up and down; Described slide bar lower end is passed casing and is installed with the drop handle assembly; Described pendulum board component is arranged on a side of drop handle assembly;
Wherein, described needle bar drive device drives shank by the embroidery machine main shaft and moves up and down; On casing, the stepper motor of relevant position drives corresponding Timing Belt driving by being arranged on respectively for described presser foot device, embroidery track following mechanism and rope embroidery machine structure; Said mechanism coordinates the automatic switchover that realizes multiple-working mode under electrical control.
2. a kind of independent plate-belt embroidery device according to claim 1, is characterized in that, in described presser foot device:
Described presser feet transmission component comprise trap, shank sliding sleeve and slide bar, described trapping is fixedly mounted on casing; Among described shank sliding sleeve slidably and rotationally is socketed in and traps; Described slide bar, parallel with the shank sliding sleeve is arranged in casing; Wherein, described shank sliding sleeve upper end is connected with the presser feet shift fork, and the lower end is connected with described presser feet, and described presser feet shift fork is socketed on slide bar;
Described presser feet driven unit, be arranged on outside casing, comprise presser feet motor, presser feet motor cabinet, presser feet synchronous pulley and be arranged on presser feet Timing Belt on the presser feet synchronous pulley, described presser feet synchronous pulley comprises that a presser feet driving wheel that is arranged on the presser feet motor shaft and two of being arranged on casing present lower vertically arranged presser feet driven pulley; Described presser feet Timing Belt is connected with described presser feet shift fork by the shift fork grip block;
Under electrical control, the presser feet motor positive and inverse drives, described presser feet Timing Belt drives the presser feet shift fork and is on slide bar and slides up and down, and described presser feet shift fork drives little slip on the shank sliding sleeve, and the shank sliding sleeve that described presser feet also connects along with the presser feet shift fork other end is bob together.
3. a kind of independent plate-belt embroidery device according to claim 2, is characterized in that, is inlaid with bearing in described presser feet driven pulley, and described bearing is provided with screw pin, and described screw pin passes bearing, and compress bearing cone.
4. a kind of independent plate-belt embroidery device according to claim 2, is characterized in that, an end of described presser feet driving wheel is provided with the opening boss, and an anchor ear A is installed on described opening boss, and the fastening presser feet driving wheel of described anchor ear A is on motor shaft.
5. a kind of independent plate-belt embroidery device according to claim 2, is characterized in that, described presser feet shift fork afterbody and shift fork grip block are connected by screw compression, and the presser feet synchronous clamping is held in inside.
6. a kind of independent plate-belt embroidery device according to claim 2, is characterized in that, the middle part of described presser feet shift fork is provided with a pilot hole, and described pilot hole slides up and down along slide bar.
7. a kind of independent plate-belt embroidery device according to claim 2, it is characterized in that, one " work " shape groove is established in described shank sliding sleeve upper end, one " U " shape fork is established in the front portion of described presser feet shift fork, wherein, described " U " shape fork coordinates fork in described " work " shape groove, drives shank sliding sleeve bob.
8. a kind of independent plate-belt embroidery device according to claim 1, is characterized in that, in described embroidery follower device:
Described track following driven unit coordinates the bottom that is arranged on casing, comprises being wound around motor, being wound around driving wheel, being wound around driven pulley and being wound around Timing Belt; Described winding motor is fixedly mounted on the extended surface of casing bottom;
Described track following transmission component comprises and trapping and the shank sliding sleeve that described trapping is fixedly mounted on casing; Described winding driven pulley is rotatably mounted on the cylindrical of trapping, and is tangled by the flange of the bottom of trapping; Described shank sliding sleeve lower end is axially arranged with side channel, among described shank sliding sleeve slidably and rotationally is socketed in and traps; The synchronous bolt axle that described winding driven pulley lower end is provided with is on the side channel that is contained in the shank sliding sleeve;
Under electrical control, be wound around motor rotation work, drive and be wound around driving wheel, then be wound around the driven pulley rotation by being wound around synchronously to bring to drive, be wound around the synchronous latch of driven pulley lower end, in the process of shank sliding sleeve bob, described synchronous latch can drive the shank sliding sleeve and synchronously rotate.
9. a kind of independent plate-belt embroidery device according to claim 8, it is characterized in that, one end of described winding driving wheel is provided with the opening boss, described opening boss is provided with an anchor ear B, described anchor ear B is fastened on the winding driving wheel axle head of motor shaft, is installed with one in the vacancy of described casing extended spot and is wound around motor induction optocoupler; Be installed with the optocoupler shadow shield on described anchor ear B, described optocoupler shadow shield both sides are equipped with optic coupling element.
10. a kind of independent plate-belt embroidery device according to claim 8, is characterized in that, the both sides of described winding driven pulley are installed with the material wheel support, and described material wheel support rotates along with being wound around electric machine rotation.
11. a kind of independent plate-belt embroidery device according to claim 1 is characterized in that, in described rope embroidery machine structure device:
Described rope is embroidered driven unit and is comprised the embroidery motor of restricting, rope embroidery motor cabinet, rope embroidery driving wheel, restricts and embroider driven pulley and restrict and embroider Timing Belt, and described rope embroidery motor is fixedly mounted on casing; Described rope is embroidered driving wheel and is arranged on rope embroidery motor shaft; Presenting lower vertically arranged rope embroidery driven pulley for two is arranged on casing; Described rope is embroidered Timing Belt and is embroidered Timing Belt clamping assembly by rope and be fixedly connected with described slide bar upper end.
12. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, the end that described rope is embroidered driving wheel is provided with the opening boss, and described opening boss is provided with an anchor ear C, and described anchor ear C embroiders driving wheel to rope and is fastened on motor shaft.
13. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, described drop handle assembly comprises drop handle and change; The rotating rope that is enclosed within of described change is embroidered on the periphery of driven pulley; Two semicircular ring of described drop handle are embraced in " work " shape groove of change, can relatively rotate between the two; Described drop handle and the fastening installation in slide bar lower end.
14. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, described pendulum board component comprises pendulum plate and long pendulum plate; The hole of described pendulum plate one end is rotatably installed on the hanging hole of change; The rotatable rope that is arranged in hole in the middle of described pendulum plate is embroidered on a screw hole of driven pulley lower end, and the swing plate shaft cover is arranged in installing hole.
15. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, on described long pendulum plate, the fixed installation rope is embroidered and is led folder and lead the embroidery mouth.
16. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, there is an arcuation groove described pendulum plate lower end, and there are two circular holes at the two ends of groove, and long pendulum plate can optionally hang on arbitrary circular hole.
17. a kind of independent plate-belt embroidery device according to claim 11 is characterized in that, also comprises a simple and easy dribbling mechanism, be arranged on a side of casing, described simple and easy dribbling mechanism comprises take-up and pay-off device, and induction installation and fork are completed the rope embroidery art with the Disk Tape Strip Embroider Airprocess Nose collocation and done; Wherein, described fork can in time trigger sensing element according to the consumption length of rope, and electric-control system can convey to take-up and pay-off device with signal automatically, and the retractable cable motor can be carried out the rotating action according to signal.
18. an embroidery machine comprises independent plate-belt embroidery device, it is characterized in that, described independent plate-belt embroidery device is the described independent plate-belt embroidery device of any one in claim 1 to 17.
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| CN201310052716.1A CN103088570B (en) | 2013-02-18 | 2013-02-18 | Independent taping embroidery device and embroidery machine comprising same |
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| CN201310052716.1A CN103088570B (en) | 2013-02-18 | 2013-02-18 | Independent taping embroidery device and embroidery machine comprising same |
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| CN103088570A true CN103088570A (en) | 2013-05-08 |
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| CN105386259A (en) * | 2015-12-11 | 2016-03-09 | 杭州经纬电子机械制造股份有限公司 | High speed chain type embroidering machine and operation method thereof |
| CN106167962A (en) * | 2016-08-31 | 2016-11-30 | 芜湖鸿儒戏曲服饰设计有限公司 | A kind of embroidery machine guide wheel |
| CN110318178A (en) * | 2018-03-30 | 2019-10-11 | 天津宝盈电脑机械有限公司 | A kind of computerized emboridering machine independence presser foot drive |
| CN110409076A (en) * | 2019-08-20 | 2019-11-05 | 泉州市淘瀛鞋服制造科技有限公司 | A kind of computer disk embroidery eedle bar foot device |
| CN111235777A (en) * | 2020-03-09 | 2020-06-05 | 陈启聪 | Multicolor disc belt embroidery machine |
| CN112267225A (en) * | 2020-09-16 | 2021-01-26 | 泉州市隐形盾鞋服科技有限公司 | Production and preparation method of luminescent fiber anti-counterfeiting mark fabric |
| CN113388975A (en) * | 2021-07-08 | 2021-09-14 | 汝州玛雅机电科技有限公司 | Automatic wire wheel replacing device and embroidery machine thereof |
| CN113388974A (en) * | 2021-07-16 | 2021-09-14 | 汝州玛雅机电科技有限公司 | Embroidery machine presser foot control system |
| CN113584749A (en) * | 2021-08-31 | 2021-11-02 | 浙江镨美科智能刺绣设备有限公司 | Coiling embroidery device and coiling embroidery control method |
| CN113802281A (en) * | 2021-09-23 | 2021-12-17 | 浙江越隆缝制设备有限公司 | Rope embroidery device |
| CN113957631A (en) * | 2021-11-23 | 2022-01-21 | 浙江越隆缝制设备有限公司 | Coiling embroidery device |
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| CN105386259A (en) * | 2015-12-11 | 2016-03-09 | 杭州经纬电子机械制造股份有限公司 | High speed chain type embroidering machine and operation method thereof |
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| CN111235777A (en) * | 2020-03-09 | 2020-06-05 | 陈启聪 | Multicolor disc belt embroidery machine |
| CN111235777B (en) * | 2020-03-09 | 2023-09-26 | 陈启聪 | Multicolor coiling embroidery machine |
| CN112267225B (en) * | 2020-09-16 | 2022-08-19 | 泉州市隐形盾鞋服科技有限公司 | Preparation method of luminescent fiber anti-counterfeiting mark fabric |
| CN112267225A (en) * | 2020-09-16 | 2021-01-26 | 泉州市隐形盾鞋服科技有限公司 | Production and preparation method of luminescent fiber anti-counterfeiting mark fabric |
| CN113388975A (en) * | 2021-07-08 | 2021-09-14 | 汝州玛雅机电科技有限公司 | Automatic wire wheel replacing device and embroidery machine thereof |
| CN113388974A (en) * | 2021-07-16 | 2021-09-14 | 汝州玛雅机电科技有限公司 | Embroidery machine presser foot control system |
| CN113584749A (en) * | 2021-08-31 | 2021-11-02 | 浙江镨美科智能刺绣设备有限公司 | Coiling embroidery device and coiling embroidery control method |
| CN113802281B (en) * | 2021-09-23 | 2022-07-08 | 浙江越隆缝制设备有限公司 | Rope embroidery device |
| CN113802281A (en) * | 2021-09-23 | 2021-12-17 | 浙江越隆缝制设备有限公司 | Rope embroidery device |
| CN113957630A (en) * | 2021-11-23 | 2022-01-21 | 浙江越隆缝制设备有限公司 | Coiling embroidery device |
| CN113957631B (en) * | 2021-11-23 | 2023-06-02 | 浙江越隆缝制设备有限公司 | Coiling embroidery device |
| CN113957631A (en) * | 2021-11-23 | 2022-01-21 | 浙江越隆缝制设备有限公司 | Coiling embroidery device |
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