CN103086669B - Medium-density straw fiberboard and manufacturing method thereof - Google Patents
Medium-density straw fiberboard and manufacturing method thereof Download PDFInfo
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- CN103086669B CN103086669B CN201310036183.8A CN201310036183A CN103086669B CN 103086669 B CN103086669 B CN 103086669B CN 201310036183 A CN201310036183 A CN 201310036183A CN 103086669 B CN103086669 B CN 103086669B
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- medium
- fiberboard
- cement
- density
- straw
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Dry Formation Of Fiberboard And The Like (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a medium-density straw fiberboard which is mainly made from straw fiber, cement and water according to the weight proportion of 100: (30-50): (80-90). The invention also discloses a manufacturing method of the medium-density straw fiberboard. According to the medium-density straw fiberboard, straws are softened to produce fiber which accords with the production requirement of the fiberboard; and the medium-density straw fiberboard is environment-friendly, low in cost and wide in raw material sources as the cement is used as a bonding agent and is simple and convenient in production process as veneer cold-pressing is adopted. The performance of the medium-density straw fiberboard disclosed by the invention can reach even exceed the GB/T11718-1999 standard; and in addition, the cement is used as the bonding agent of the medium-density straw fiberboard instead of organic components, no harmful gas is produced in the production or using process, and the medium-density straw fiberboard accords with the using requirements of an environment-friendly fiberboard.
Description
Technical field
The present invention relates to a kind of Medium-density straw fiberboard and preparation method thereof.
Background technology
At present, the caking agent that medium density fibre board (MDF) is used in process of production mostly is resene or isocyanic ester etc., in process of production, and the problem such as easily produce obnoxious flavour or production cost is higher.And existing use cement as the product of caking agent as wooden cement-bonded wood chipboard, this shaving board density is higher, uses and is subject to a definite limitation.
Summary of the invention
The object of the present invention is to provide a kind of Medium-density straw fiberboard adopting cement to be made as caking agent.
Medium-density straw fiberboard of the present invention, is mixed by weight 100:30-50:80-90 primarily of stalk fibre, cement and water.
Described stalk fibre is dry rice straw or the grog fiber of wheat straw after sofening treatment, and its staple length is at 0.1-0.8mm.
Described cement is 32.5 grades of ordinary Portland cements.
The making method of Medium-density straw fiberboard of the present invention, comprises the steps:
(1) stalk fibre, cement and water are placed in batch agitator and mix ripe material;
(2) cold pressing in clamping apparatus at one-board, the grog after mixing is pressed, oil cylinder for presses pressure 20-25kg/cm
2, compacting static pressure time 5-10min;
(3) pressing plate tightened through step (2) is pushed curing room, at 90-100 DEG C of wet curing 8-10h, intensity (10-15) × 10
6n/m
2, dismantle locking latches, obtain fiberboard veneer;
(4) veneer obtained through step (3) is cut into some slabs, pushes kiln, at 70-110 DEG C of maintenance 7-8h, make plate water ratio within 20%, trimming polished finish.
When step (2) compression moulding, for ensureing the sheet material energy demoulding smoothly after compacting, clamping apparatus internal surface smearing release agent can be colded pressing as silicone emulsion etc. in one-board in advance.
The making method of the stalk fibre that the present invention is used is: first dry rice straw or wheat straw pulverized out the broken grass within 3cm by pulverizer; Then dry crushing grass is dropped in pulp of steam explosion machine, in 0.2-0.7Mpa, 3-5min environment, add 0.5%-15% S-WAT tenderizer. go out grog; Cleaning grog, after pressurization is anhydrated, dry through drying machine, moisture controlled is in 30%; For subsequent use extract the stalk fibre grating of staple length 0.1-0.8mm level in grog stalk crasher after.
In the present invention, cement used is common 32.5 grades of silicate cements, and cement is intensity 25 × 10 after 20 days
6n/m
2, intensity 45 × 10 after 28 days
6n/m
2, can add a small amount of Tai-Ace S 150, water glass, according to the presetting period of production requirement preparation cement, the presetting period controls within 40min.
Stalk softens by the present invention, has made the fiber meeting Fibreboard Production and require; Use cement is caking agent, environmental protection, cost is low, raw material sources are extensive, and veneer is colded pressing, and production technique is easy, even the performance of Medium-density straw fiberboard of the present invention can reach exceeded GB/T 11718-1999 standard, and the caking agent of Medium-density straw fiberboard of the present invention adopts cement and do not use organic composition, produce or can not obnoxious flavour be produced in use procedure, meeting the service requirements of environmental protection grade fibre board.
Embodiment
Below in conjunction with specific embodiment, set forth the present invention further.Should be appreciated that, these embodiments only for illustration of the present invention, and are not intended to limit the scope of the invention.Any improvement based on connotation of the present invention of making according to the present invention of those of ordinary skill in the art or adjustment, still belong to protection scope of the present invention in actual applications.
embodiment 1
The making of stalk fibre: first dry rice straw or wheat straw pulverized out the broken grass within 3cm by pulverizer; Then dropped in pulp of steam explosion machine by dry crushing grass, add 10wt% S-WAT tenderizer and soften slip in 0.5Mpa, 3-5min environment, cleaning, after pressurization is anhydrated, dry through drying machine, moisture controlled is in 30%; For subsequent use extract the stalk fibre grating of staple length 0.5-0.8mm in grog stalk crasher after.
(1) stalk fibre, cement and water are placed in batch agitator to mix; The weight ratio 100:30:80 of stalk fibre, cement and water.
(2) cold pressing in clamping apparatus at one-board, the grog after mixing is pressed, oil cylinder for presses pressure 25kg/cm
2, compacting static pressure time 5-10min;
(3) pressing plate tightened through step (2) is pushed curing room, at 90-100 DEG C of wet curing 8-10h, reach intensity 10 × 10
6n/m
2time, dismantle locking latches;
(4) veneer obtained through step (3) is cut into some slabs, pushes kiln, at 70-110 DEG C of maintenance 7-8h, make plate water ratio within 20%, trimming polished finish.The performance test results is as table 1.
embodiment 2
The making of stalk fibre: first dry rice straw or wheat straw pulverized out the broken grass within 3cm by pulverizer; Then dropped in pulp of steam explosion machine by dry crushing grass, add 10wt% S-WAT tenderizer and soften slip in 0.5Mpa, 3-5min environment, cleaning, after pressurization is anhydrated, dry through drying machine, moisture controlled is in 30%; For subsequent use extract the stalk fibre grating of staple length 0.5-0.8mm in grog stalk crasher after.
(1) by stalk fibre, cement and water are placed in batch agitator and mix, and the weight ratio of stalk fibre, cement and water is 100:40:90.
(2) cold pressing in clamping apparatus at one-board, the grog mixed is pressed, oil cylinder for presses pressure 25Kg/cm
2, the compacting static pressure time is 5-10min.
(3) pressing plate tightened through step (2) is pushed curing room, at 90-100 DEG C of wet curing 8-10h, reach intensity 15 × 10
6n/m
2time dismantle locking latches.
(4) veneer obtained through step (3) is cut into some slabs, pushes kiln, at 70-110 DEG C of maintenance 7-8h, make sheet material water ratio within 20%, trimming polished finish.The performance test results is as table 1.
Table 1: medium density fibre board (MDF) performance test (operative norm: GB/T 11718-1999 thickness of slab 1.2mm)
Performance perameter | Standard | Embodiment 1 | Embodiment 2 |
Density kg/m 2 | 450-880 | 860 | 870 |
Water ratio % | 4-13 | 10% | 10% |
MOR Mpa | 22 | 28 | 30 |
Young's modulus Mpa | 2500 | 2650 | 2720 |
Density variation % in plate | ±7.0 | ±6.0 | ±5.5 |
Internal bond strength Mpa | 0.60 | 0.70 | 0.75 |
Thickness swelling rate % | 12 | 9 | 7 |
Claims (1)
1. a making method for Medium-density straw fiberboard, is characterized in that, comprises the steps:
(1) stalk fibre, cement and water are placed in batch agitator and mix ripe material;
(2) cold pressing in clamping apparatus at one-board, the grog after mixing is pressed, oil cylinder for presses pressure 20-25kg/cm
2, compacting static pressure time 5-10min;
(3) pressing plate tightened through step (2) is pushed curing room, at 90-100 DEG C of wet curing 8-10h, intensity (10-15) × 10
6n/m
2, dismantle locking latches, obtain fiberboard veneer;
(4) veneer obtained through step (3) is cut into some slabs, pushes kiln, at 70-110 DEG C of maintenance 7-8h, make plate water ratio within 20%, trimming polished finish;
Described stalk fibre, cement and water are by weight 100:30-50:80-90 mixing; Described stalk fibre is for be prepared by following method: first dry rice straw or wheat straw pulverized out the broken grass within 3cm by pulverizer, then dry crushing grass is dropped in pulp of steam explosion machine, at 0.2-0.7MPa, add 0.5%-15% S-WAT tenderizer in 3-5min environment to soften, cleaning, after pressurization is anhydrated, dry through drying machine, moisture controlled is in 30%, for subsequent use extract the stalk fibre grating of staple length 0.1-0.8mm level in stalk crasher after; Described cement is 32.5 grades of ordinary Portland cements.
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CN201310036183.8A CN103086669B (en) | 2013-01-31 | 2013-01-31 | Medium-density straw fiberboard and manufacturing method thereof |
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CN201310036183.8A CN103086669B (en) | 2013-01-31 | 2013-01-31 | Medium-density straw fiberboard and manufacturing method thereof |
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CN103086669A CN103086669A (en) | 2013-05-08 |
CN103086669B true CN103086669B (en) | 2015-05-20 |
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CN201310036183.8A Expired - Fee Related CN103086669B (en) | 2013-01-31 | 2013-01-31 | Medium-density straw fiberboard and manufacturing method thereof |
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Families Citing this family (2)
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CN104760113B (en) * | 2015-02-12 | 2016-08-31 | 吕金阳 | A kind of manufacture method of high-strength environment-friendly sheet material |
CN106431113B (en) * | 2016-09-28 | 2018-12-11 | 海南大学 | A kind of cement banana caulo fiberboard and preparation method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1475455A (en) * | 2003-07-04 | 2004-02-18 | 张光辉 | Fiberboard made of straw and its manufacturing method |
CN100371281C (en) * | 2005-09-01 | 2008-02-27 | 郭戈 | Straw fiber cement composite material |
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2013
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1475455A (en) * | 2003-07-04 | 2004-02-18 | 张光辉 | Fiberboard made of straw and its manufacturing method |
CN100371281C (en) * | 2005-09-01 | 2008-02-27 | 郭戈 | Straw fiber cement composite material |
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Granted publication date: 20150520 Termination date: 20170131 |