CN103080665B - Electric heater unit and corresponding firing equipment - Google Patents

Electric heater unit and corresponding firing equipment Download PDF

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Publication number
CN103080665B
CN103080665B CN201080064690.7A CN201080064690A CN103080665B CN 103080665 B CN103080665 B CN 103080665B CN 201080064690 A CN201080064690 A CN 201080064690A CN 103080665 B CN103080665 B CN 103080665B
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CN
China
Prior art keywords
framework
flank
electric heater
heater unit
air
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Active
Application number
CN201080064690.7A
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Chinese (zh)
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CN103080665A (en
Inventor
S.德索扎
P.勒格罗
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Valeo Systemes Thermiques SAS
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Valeo Systemes Thermiques SAS
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Publication of CN103080665A publication Critical patent/CN103080665A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Direct Air Heating By Heater Or Combustion Gas (AREA)
  • Resistance Heating (AREA)

Abstract

The present invention relates to the electric heater unit for reheating air stream, comprise substantially parallel hexahedral framework (21), this framework has air intake surface and relative air outlet slit surface, and framework (21) receives the electrical heating module (27) of predetermined quantity in the shell (29) be associated of the framework (21) passed for air stream to be heated.According to the present invention, the air intake surface (A) of framework (21) and air outlet slit surface (B) have multiple structural strengthening flank (39), for described heating module (27) being directed in the shell (29) be associated of framework (21), the direction orientation that described flank (39) tilts along the direction (D) be inserted in shell (29) relative to described heating module (27).The invention still further relates to heating and/or the air-conditioning equipment of motor vehicles, it comprises such heater.

Description

Electric heater unit and corresponding firing equipment
Technical field
The present invention relates to electric heater unit, this electric heater unit is designed to make air stream to be heated through it.The present invention is more specifically applied to heater and/or the air-conditioner of motor vehicles.
Background technology
For the passenger compartment heating for motor vehicles and the air for demist and deicing usually by making air stream be heated through heat exchanger, more accurately, by the heat exchange between air stream and liquid, described liquid is generally engine coolant.
But these heating means can prove to be not suitable for or to be not enough to ensureing heating, when especially below such as with effective fast of passenger compartment:
-in perishing environment, use vehicle before, in the mode of Long-distance Control or pre-programmed, before piloting engine, prepare heating/air conditioning, think that passenger compartment heats, and for deicing or demist,
-require that the temperature in passenger compartment rises quickly,
-heat exchanger does not have ability supply to meet to add hot-air to provide heating and applicable deicing and the necessary calorie of defrosting function, and this is due to for some times after starting, and the engine of some types has low-heat loss.
In order to alleviate these defects, a known scheme comprises for heat exchanger adds electric heater unit, described electric heater unit also referred to as electric radiator, interchanger arranged downstream in the catheter, air to be heated flows in described conduit.
This electric heater unit comprises electric heater module, and described heater module is arranged in the shell of the framework of heater, to be directly exposed to the air through electric heater unit, is almost that heat is immediately filled to provide.
But the framework having found to receive heater module can have too flexible so that can cause the structure to the infringement of heater module or the deterioration of heater module.
In addition, when heater module is assembled in the frame, may meet difficulty in the shell be associated heater module being inserted in framework.
Summary of the invention
Therefore a target of the present invention is to provide a kind of electric heater unit, and it makes these defects of prior art alleviate.
For this reason, the present invention includes the electric heater unit for heated air flow, this heater comprises the framework of substantially parallel hexahedron general shape, this framework has air intake face and relative air outlet slit face, framework receives the electric heater module of predetermined quantity in the shell be associated of framework, described shelling machine is for making air stream to be heated through them, it is characterized in that, framework comprises multiple flank on the air intake face and air outlet slit face of framework, for the reinforcement of structure with for guiding described heater module in the shell be associated of framework, the direction orientation that described flank tilts along the direction being inserted into described shell relative to described heater module.
Contrast with the direction of insertion of flank perpendicular to heater module, the incline direction of flank makes it possible to prevent heater module from abutting against flank in the insertion/translational motion of described module during the stage, and this contributes to the assembling of heater.
In addition, these flanks tilted also make the structural strengthening of framework feasible, improve the performance of framework in torsion.
Described heater can also have one or more following characteristics, adopts respectively or combine to adopt:
-described flank is essentially X-shaped,
On the air intake face that-two reinforcements in succession and guiding rib portion are arranged in framework and air outlet slit face,
-two reinforcements in succession and guide the distance between flank to be selected as the continuous guiding guaranteeing described heating module,
-described flank is substantially symmetrically arranged about the axis of symmetry of framework,
-described flank becomes 2 ° to the angle within the scope of 88 ° with described direction of insertion.
The present invention also comprises heater and/or the air-conditioner of motor vehicles, it is characterized in that, described heater and/or air-conditioner comprise the electric heater unit be defined as above.
Accompanying drawing explanation
Further feature of the present invention and advantage by when reading the description provided below by way of illustrative and non-limiting example and become apparent from accompanying drawing, in the accompanying drawings:
Fig. 1 is the local synoptic diagram of motor vehicles heater,
Fig. 2 illustrates the electric heater unit of the heater of Fig. 1,
Fig. 3 illustrates an embodiment of the heater module of the heater of Fig. 2,
Fig. 4 illustrates an example of the heater module of the heater for keeping Fig. 2, and
Fig. 5 is the fragmentary, perspective view of the framework of Fig. 4.
Detailed description of the invention
In the drawings, substantially identical element has identical Reference numeral.
Fig. 1 illustrates the part of motor vehicles heater and/or air-conditioner 1, and this part comprises housing 3, and this housing 3 defines the passage 5 for air stream to be heated.Passage 5 delivers air to heating and demist/deicing ventilating opening 7,9, optionally to be distributed in passenger compartment according to the position of mixing and distributing valve 11.Air stream in passage 5 is produced by fan 13 or pulser, and described fan or pulser receive extraneous air or air from passenger compartment.If desired, air is optionally used the liquid-type heat exchanger 15 of engine coolant as heat exchanger fluid and the electric heater unit 17 also referred to as electric radiator to heat.Heat exchanger 15 and electric radiator 17 are arranged in passage 5, and interchanger 15 is positioned at the upstream of electric radiator 17.When not having heat exchanger 15, air is only heated by electric heater unit 17.
With reference to figure 2, the electric heater unit 17 of the type that air to be heated passes comprises unit heater 19, this unit heater 19 comprises the framework 21 of substantially parallel hexahedron general shape, this framework 21 has relative air intake and exit face, the control module 23 of unit heater 19, also referred to as driver, be fixed to the side of framework 21, and such as heel 25 by be molded in framework 21 facing to support and control module 23 side side on and be formed as single-piece with framework 21.
Such electric heater unit 17 is easy to arrive high temperature in operation, such as, have the magnitude of 150 ° of C, the framework 21 material manufacture can bearing these high temperature reached in operation, such as plastic material.
This electric heater unit 17 can be in single district heater 1, that is, make the heating of whole passenger compartment feasible, or be in multizone heater 1, think multiple zones of different heating of passenger compartment, such as, driver side and passenger side are separated, or the demist of footwell and heating are separated.
For this reason, separator can be provided with in heater 1, this separator be arranged as such as substantially in the centre of framework 21 and the longitudinal side being parallel to framework 21 in the level of axis A1 extend, and another separator may be provided with, this another separator be arranged as such as substantially in the centre of framework 21 and the cross side being parallel to framework 21 in the level of axis A2 extend, so that framework 21 is divided into four different pieces, such as: front left, front right, rear left and right, for the zones of different be associated of the correspondence of passenger compartment heats.
Air stream is disposed in the shell 29 of framework 21 thus air stream to be heated heats through their heater module 27, these shells 29 are defined by longitudinal wall of framework 21 in the example shown and can be inserted between the through region 30 of framework 21, to adjust air stream.
Gross calorific value needed for the quantity basis of heater module 27 is determined, this depends on application.These heater modules 27 are arranged as and are parallel to each other and extend in the mode be directly exposed to through the air stream of unit heater 19 in the whole length of the framework 21 of unit heater 19.
In addition, heater module 27 can comprise positive temperature coefficient (PTC) type resistive element.These elements are protected avoids superheated and overcurrent.
In variant in figure 3, heater module 27 comprises two longitudinal electrodes 31, each longitudinal electrode 31 separately around heat dissipation device 33, described heat dissipation device 33 such as by bending or corrugated metal band formed and carry against PTC resistive element or stone 35.In order to clearly, heat dissipation device 33 does not have complete illustrating in figure 3.Certainly, heat dissipation device 33 extends in the whole length of electrode 31.
In another variant (not shown) of heater module 27, electrode clamping resistive element, and the heat dissipation device formed by metal band is arranged as the free exterior face against described electrode.In other words, heater module 27 is made up of two heat dissipation devices, and described two heat dissipation devices, around two electrodes, are furnished with PTC stone or resistive element between described two electrodes.
Two electrodes 31 of heater module 27 are connected to different electromotive force by two the first electric terminals 37, such as, in vehicle available the first electromotive force (such as cell voltage) and the second electromotive force of such as earthing member.
In example in fig. 2, if be provided with three heater modules 27, then row six terminals 37 are had to be supplied with electric energy.
With reference to figure 2,4 and 5, it is seen that framework 21 comprises device for guiding and possibly for heater module 27 being remained on the device in the shell 29 of framework 21.
With reference to guide device, framework 21 comprises multiple guiding flank 39 on its air intake face A and its air outlet slit face B, such as be roughly X-shaped shape, along the direction orientation tilted relative to the direction of insertion D of heater module in the shell 29 of framework 21, as indicated by the arrow, such as, with the angle of 2 ° to 88 °.
This kind of orientation is convenient to the guide heaters module 27 when heater module 27 is inserted in framework 21.
In addition, these guide flanks 39 also to provide the structural strengthening of framework 21, the pliability of limiting frame 21 the machinery performance hence improved in the torsion of framework 21.In the level that can be arranged on shell 9 perpendicular to the additional rib portion 41 of direction of insertion D and/or through region 30 place, for the local strengthening of framework 21.
What flank 39 can be arranged in the shell 29 of framework 21 is arranged in the either side of the pass-through zone 30 of framework 21 on the either side receiving heater module 27.When heater module 27 is inserted in the shell 29 of framework 21, move along flank 39 in the level of shell 29 with the contact point of heater module 27.
On the air intake face A that flank 39 equally alternately can be arranged in framework 21 and on the B of air outlet slit face.More accurately, if the first flank 39 is arranged on the A of air intake face, then next flank is arranged on the B of air outlet slit face.In this case, the flank 39 on two relative face A, B is not aspectant, but is biased in the mode making heat loss balance.
To notice, framework 21 and flank 39 form single one-piece parts, and it is manufactured by moulding of plastics materials.
Therefore, when heater module 27 to be inserted in along direction of insertion D from the left side Fig. 2 and 4 in the shell 29 be associated of framework 21, heater module 27 is guided along shell 29 constantly by continuous print flank 39.
For this reason, two distance d in succession between flank 39, the more accurately last contact point P of the first flank 39 and the heater module 27 be inserted into 1with the first contact point P of next the second flank 39 2between distance d calculated, to ensure the lasting guiding of described heater module 27 during the insertion of heater module 27.
In addition, flank 39 can be arranged about in the axis of symmetry A1 and A2 of framework 21 or both substantially symmetrically in the mode of balanced top/bottom and/or left/right heat loss.
Paying particular attention to, does not align on the same axis in the crosspoint of three X-shaped flanks 39 in succession, thus these crosspoints are relative to each other biased along the direction (that is, along direction A2) perpendicular to the incoming direction D of heater module 27.
Also will notice, one or more crosspoints of X-shaped flank 39 be arranged in define shell 29 edge on, that is, and wall (it is the border between shell and adjacent through region 30) conllinear.This is by by stacked for another structural detail of itself and framework and limit the negative effect to heat loss that such intersection may cause.
In an identical manner, one or more crosspoints of X-shaped flank 39 are arranged as and the PTC stone of heater module 27 or resistive element conllinear.
Framework 21 can comprise other the additional device for guide heaters module 27, such as on the wall of shell 29 towards one or more protuberances 43 that the inside of shell 29 extends.
For the device for being remained on by heater module 27 in framework 21, framework 21 can comprise flexible hook portion 45, and described flexible hook portion 45 is essentially S shape, such as, be used as the flexible base against the end of heater module 27.
Framework 21 may further include flexible strip 47, and described flexible strip 47 is for being applied to heater module 27 by frictional force.For this reason, the direction D that reed 47 and heater module 27 are inserted into shell 29 becomes non-zero angle.
In addition, framework 21 can be fixed, such as, be snapped into module 23, and can comprise buckle sheath 51 for this reason, and the complementary snap features 53 that module 23 supports is inserted in described buckle sheath 51.
With regard to control module 23 itself, the material manufacture can bearing the high temperature reached in the operation of heater 17 of this control module 23, and can be formed by the module body 23a be fixed together and lid 23b, be such as fastened togather by buckle device 54.
In addition, module 23 comprises supply of electric power circuit, on the support member that this supply of electric power circuit is arranged on such as printed circuit board (PCB) and be also known as bus by two metallic conductors 55 and 55'() be connected to power supply, wherein the first conductor 55 can be in the first electromotive force, and the second conductor 55' can be in the second electromotive force.Such as, supply of electric power circuit comprises electron transistor (not shown), for allowing or the flowing of block current flow in heater module 27.
In addition, when related transistor allows current flowing, be connected to conductor 55, terminal 37 that the terminal 57 of 55' conveys electrical current to heater module 27.Comprise in the example of three heater modules 27 showing electric heater unit 17, six terminals 57 are set to six terminals 37 of the correspondence for supplying power to heater module 27.For this reason, terminal 37 and 57 is connected, and such as soldered or crimping connects, and when crimping connects, crimping point 59 manufactures by connecting.
In addition, supply of electric power circuit can receive information about the electric power that will be delivered via connector 61.
In addition, the heat loss caused in order to the opening (air stream to be heated is through described opening) compensated needed for the connection of terminal 37 and 57 is uneven, the heel 25 contrary with module 23 can be that the heat loss comprising opening 63 balances root, and described opening 63 is designed to make air stream to be heated through them.
It is therefore clear that, the structure of framework 21 and flank 39 both for guide heaters module during being inserted into framework 21 at heater module also for structurally reinforced frame, this structure makes the assembling of heater 17 convenient, and the degeneration that the excessive pliability avoiding heater module 27 can be held as heated the framework 21 of device module 27 in addition causes.

Claims (10)

1. the electric heater unit for heated air flow, comprise the framework (21) of the general shape being essentially parallelepiped, this framework has air intake face (A) and relative air outlet slit face (B), framework (21) receives the heater module (27) of predetermined quantity in the shell (29) be associated of framework (21), described shelling machine is for making air stream to be heated through them
It is characterized in that, framework (21) comprises multiple flank (39) on the air intake face (A) and air outlet slit face (B) of framework (21), for the reinforcement of structure with for guiding described heater module (27) in the shell (29) be associated of framework (21), the direction orientation that described flank (39) tilts along the direction (D) being inserted into described shell (29) relative to described heater module (27).
2. electric heater unit as claimed in claim 1, it is characterized in that, described flank (39) is essentially X-shaped.
3. electric heater unit as claimed in claim 2, is characterized in that, one or more crosspoints of X-shaped flank (39) are arranged in be defined on shell (29) and the edge in through region (30) that adjoins.
4. electric heater unit as claimed in claim 2, it is characterized in that, one or more crosspoints of X-shaped flank (39) are arranged as and the PTC stone of heater module (27) or resistive element conllinear.
5. the electric heater unit as described in any one in claim 1 or 2, it is characterized in that, on two reinforcements in succession and the air intake face (A) guiding flank (39) to be arranged in framework (21) and air outlet slit face (B).
6. the electric heater unit as described in any one in claim 1-4, it is characterized in that, two reinforcements in succession and guide the distance (d) between flank (39) to be selected as the lasting guiding guaranteeing described heater module (27).
7. the electric heater unit as described in any one in claim 1-4, is characterized in that, described flank (39) is substantially symmetrically arranged about the axis of symmetry (A1, A2) of framework (21).
8. the electric heater unit as described in any one in claim 1-4, is characterized in that, described flank (39) becomes 2 ° to the angle within the scope of 88 ° with described direction of insertion.
9. the electric heater unit as described in any one in claim 1-4, is characterized in that, framework (21) and flank (39) are formed as one-piece parts.
10. the heater of motor vehicles and/or air-conditioner, it is characterized in that, it comprises the electric heater unit (17) as described in any one in aforementioned claim.
CN201080064690.7A 2009-12-23 2010-12-22 Electric heater unit and corresponding firing equipment Active CN103080665B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0906300A FR2954467B1 (en) 2009-12-23 2009-12-23 ELECTRICAL HEATING DEVICE AND CORRESPONDING HEATING APPARATUS
FR0906300 2009-12-23
PCT/EP2010/070466 WO2011076834A2 (en) 2009-12-23 2010-12-22 Electric heating device and corresponding heating appliance

Publications (2)

Publication Number Publication Date
CN103080665A CN103080665A (en) 2013-05-01
CN103080665B true CN103080665B (en) 2016-04-06

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CN201080064690.7A Active CN103080665B (en) 2009-12-23 2010-12-22 Electric heater unit and corresponding firing equipment

Country Status (5)

Country Link
EP (1) EP2516937B1 (en)
JP (1) JP5746212B2 (en)
CN (1) CN103080665B (en)
FR (1) FR2954467B1 (en)
WO (1) WO2011076834A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111742184A (en) * 2018-02-19 2020-10-02 法雷奥热系统公司 Frame for an electric heating device comprising an elastically deformable element

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JP6425525B2 (en) * 2014-12-08 2018-11-21 株式会社日本クライメイトシステムズ Electric heater for vehicle air conditioner
JP6472650B2 (en) * 2014-12-08 2019-02-20 株式会社日本クライメイトシステムズ Electric heater for vehicle air conditioner
FR3062344B1 (en) * 2017-02-01 2019-06-07 Valeo Systemes Thermiques FRAME FOR AN ELECTRIC HEATING DEVICE COMPRISING RIGIDIFICATION RIBS
FR3068441B1 (en) * 2017-06-28 2020-01-17 Valeo Systemes Thermiques FRAME OF AN ELECTRIC HEATING DEVICE INCLUDING GUIDE PLATES HAVING AN INCLINED SURFACE
FR3068302B1 (en) * 2017-06-28 2020-05-08 Valeo Systemes Thermiques ADDITIONAL ELECTRIC HEATING DEVICE AND HEATING, VENTILATION AND / OR AIR CONDITIONING SYSTEM COMPRISING SUCH AN ADDITIONAL HEATING DEVICE
IT201700104682A1 (en) * 2017-09-19 2019-03-19 Magneti Marelli Spa ELECTRONIC UNIT FOR VEHICLES
FR3078017A1 (en) * 2018-02-19 2019-08-23 Valeo Systemes Thermiques FRAME FOR AN ELECTRICAL HEATING DEVICE COMPRISING AT LEAST ONE DEVICE FOR ELASTICALLY HOLDING HEATING ELEMENTS
DE102018204059A1 (en) * 2018-03-16 2019-09-19 Mahle International Gmbh Arrangement for heating a vehicle interior
FR3083745B1 (en) * 2018-07-13 2020-11-27 Valeo Systemes Thermiques ELECTRIC HEATING DEVICE FOR AIRFLOW WITH BEVELLED RIB FOR VEHICLE

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DE19933013A1 (en) * 1999-07-14 2001-02-01 Valeo Klimasysteme Gmbh PTC (positive temperature coefficient) heat element for fitting in heat zones has a PTC heat register with several PTC elements fitted in series and/or parallel and electrical insulation fitted between PTC elements to form heat zones.
EP1157867A1 (en) * 2000-05-23 2001-11-28 Catem GmbH & Co.KG Electrical heating device, in particular for use in vehicles
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CN1525795A (en) * 2003-02-28 2004-09-01 ��������ķ������ Electric heating device with heating zones
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111742184A (en) * 2018-02-19 2020-10-02 法雷奥热系统公司 Frame for an electric heating device comprising an elastically deformable element
CN111742184B (en) * 2018-02-19 2022-03-22 法雷奥热系统公司 Frame for an electric heating device comprising an elastically deformable element

Also Published As

Publication number Publication date
CN103080665A (en) 2013-05-01
FR2954467A1 (en) 2011-06-24
EP2516937A2 (en) 2012-10-31
WO2011076834A3 (en) 2013-03-28
FR2954467B1 (en) 2014-09-12
WO2011076834A2 (en) 2011-06-30
JP5746212B2 (en) 2015-07-08
JP2013528765A (en) 2013-07-11
EP2516937B1 (en) 2015-04-08

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