CN103075887A - Supersonic speed high-temperature ceramic repair welding gun - Google Patents
Supersonic speed high-temperature ceramic repair welding gun Download PDFInfo
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- CN103075887A CN103075887A CN201310025817XA CN201310025817A CN103075887A CN 103075887 A CN103075887 A CN 103075887A CN 201310025817X A CN201310025817X A CN 201310025817XA CN 201310025817 A CN201310025817 A CN 201310025817A CN 103075887 A CN103075887 A CN 103075887A
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Abstract
The invention relates to a supersonic speed high-temperature ceramic repair welding gun, which relates to the field of ceramic repair. A high-pressure oxygen inlet (1) and a gas inlet (2) are communicated with a combustion chamber (14); a gas check valve (12) is arranged between the gas inlet (2) and the combustion chamber (14); and the gas inlet (2) is arranged out of the high-pressure oxygen inlet (1). The supersonic speed high-temperature ceramic repair welding gun is characterized in that the lower part of the combustion chamber (14) is provided with a high-temperature camera shooting and sensing device (16), and a high-pressure air inlet (4) is connected with the high-temperature camera shooting and sensing device (16). The gun head of the supersonic speed high-temperature ceramic repair welding gun is provided with the camera shooting and sensing device for carrying out repair welding to a fire-proof brick wall surface to form firm combination, the ejection speed can reach the supersonic speed state, the falling phenomenon is avoided, and the combination intensity is high.
Description
Technical field:
The present invention relates to the pottery repairing is exactly the field, is specifically related to a kind of supersonic speed high-temperature ceramic soldering rifle.
Background technology:
Supersonic speed high-temperature ceramic soldering rifle is with in imflammable gas and oxygen or the air input soldering gun burner chamber, ignition system is lighted rear generation high temperature and high speed expanded gas flow with it, ceramic welding-repairing machine is inputted the ceramic welding material of output in the air-flow of this speed high speed expansion simultaneously, and the soldering material particle is accelerated and is ejected on the refractory brick metope.Supersonic speed high-temperature ceramic soldering rifle can be applicable to the high temperature kiln internal refractory brick wall damaged location welding maintenance of the industries such as glass factory, glass fibre factory, steel plant, power station, garbage burning factory, metallurgy, steam power plant, petrochemical industry.
The complex structure of at present general ceramic welding rifle, structure is single, the ceramic welding material temperature degree that ejects is not high enough, the metope of soldering forms firm not, and the soldering material speed of spraying is not high, can not reach supersonic speed, and obscission easily occurs the pottery after the soldering, bond strength is lower, and simultaneously general ceramic welding rifle is without the shooting induction installation.
Summary of the invention:
The purpose of this invention is to provide a kind of supersonic speed high-temperature ceramic soldering rifle, its rifle headband has the shooting induction installation, and its soldering refractory brick metope forms strong bonded, and jet velocity can reach the supersonic speed state, obscission can not occur, and bond strength is high.
In order to solve the existing problem of background technology, the present invention is by the following technical solutions: it comprises high pressure oxygen import 1, fuel gas inlet 2, igniter interface 3, high pressure admission mouth 4, soldering material import 5, ground floor water-cooling circulating system coolant intake 6, ground floor water-cooling circulating system cooling water outlet mouth 7, ground floor water-cooling circulating system 8, second layer water-cooling circulating system coolant intake 9, second layer water-cooling circulating system cooling water outlet mouth 10, second layer water-cooling circulating system 11, combustion gas check-valves 12, ignition coil 13, combustion chamber 14, electronics spark plug 15, high temperature shooting induction installation 16, earth terminal 17 and accelerating tube 18; High pressure oxygen import 1 and fuel gas inlet 2 are communicated with combustion chamber 14, and be provided with combustion gas check-valves 12 between fuel gas inlet 2 and the combustion chamber 14, fuel gas inlet 2 is arranged on the outside of high pressure oxygen import 1, igniter interface 3 is arranged on the outside of high pressure oxygen import 1, ignition coil 13 is arranged on the inside of igniter interface 3, electronics spark plug 15 is arranged in the combustion chamber 14, and ignition coil 13 is connected with electronics spark plug 15, one end of accelerating tube 18 is connected with combustion chamber 14, soldering material import 5 is communicated with accelerating tube 18, high pressure admission mouth 4 is arranged on the outside of fuel gas inlet 2, ground floor water-cooling circulating system 8 is arranged on the outside of high pressure admission mouth 4, ground floor water-cooling circulating system coolant intake 6 is arranged on the left end of ground floor water-cooling circulating system 8, the terminal outer wall of ground floor water-cooling circulating system 8 is provided with ground floor water-cooling circulating system cooling water outlet mouth 7, second layer water-cooling circulating system 11 is arranged on the outside of ground floor water-cooling circulating system 8, one end of second layer water-cooling circulating system 11 is provided with second layer water-cooling circulating system coolant intake 9, the terminal outer wall of second layer water-cooling circulating system 11 is provided with second layer water-cooling circulating system cooling water outlet mouth 10, earth terminal 17 is arranged on the rear side of the outer end of second layer water-cooling circulating system 11, the bottom of described combustion chamber 14 is provided with high temperature shooting induction installation 16, and high pressure admission mouth 4 is connected with high temperature shooting induction installation 16.
Described high pressure admission mouth 4 is the data wire import.
The present invention has following beneficial effect: its rifle headband has the shooting induction installation, and its soldering refractory brick metope forms strong bonded, and jet velocity can reach the supersonic speed state, obscission can not occur, and bond strength is high.
Description of drawings:
Fig. 1 is structural representation of the present invention,
Fig. 2 is the A-A cutaway view of Fig. 1,
Fig. 3 is the B-B cutaway view of Fig. 1,
Fig. 4 is that the C section of Fig. 1 is to view.
The specific embodiment:
Referring to Fig. 1-4, this specific embodiment by the following technical solutions: it comprises high pressure oxygen import 1, fuel gas inlet 2, igniter interface 3, high pressure admission mouth 4, soldering material import 5, ground floor water-cooling circulating system coolant intake 6, ground floor water-cooling circulating system cooling water outlet mouth 7, ground floor water-cooling circulating system 8, second layer water-cooling circulating system coolant intake 9, second layer water-cooling circulating system cooling water outlet mouth 10, second layer water-cooling circulating system 11, combustion gas check-valves 12, ignition coil 13, combustion chamber 14, electronics spark plug 15, high temperature shooting induction installation 16, earth terminal 17 and accelerating tube 18; High pressure oxygen import 1 and fuel gas inlet 2 are communicated with combustion chamber 14, and be provided with combustion gas check-valves 12 between fuel gas inlet 2 and the combustion chamber 14, fuel gas inlet 2 is arranged on the outside of high pressure oxygen import 1, igniter interface 3 is arranged on the outside of high pressure oxygen import 1, ignition coil 13 is arranged on the inside of igniter interface 3, electronics spark plug 15 is arranged in the combustion chamber 14, and ignition coil 13 is connected with electronics spark plug 15, one end of accelerating tube 18 is connected with combustion chamber 14, soldering material import 5 is communicated with accelerating tube 18, high pressure admission mouth 4 is arranged on the outside of fuel gas inlet 2, ground floor water-cooling circulating system 8 is arranged on the outside of high pressure admission mouth 4, ground floor water-cooling circulating system coolant intake 6 is arranged on the left end of ground floor water-cooling circulating system 8, the terminal outer wall of ground floor water-cooling circulating system 8 is provided with ground floor water-cooling circulating system cooling water outlet mouth 7, second layer water-cooling circulating system 11 is arranged on the outside of ground floor water-cooling circulating system 8, one end of second layer water-cooling circulating system 11 is provided with second layer water-cooling circulating system coolant intake 9, the terminal outer wall of second layer water-cooling circulating system 11 is provided with second layer water-cooling circulating system cooling water outlet mouth 10, earth terminal 17 is arranged on the rear side of the outer end of second layer water-cooling circulating system 11, the bottom of described combustion chamber 14 is provided with high temperature shooting induction installation 16, and high pressure admission mouth 4 is connected with high temperature shooting induction installation 16.
Described high pressure admission mouth 4 is the data wire import.
The course of work of this specific embodiment is as follows:
High pressure oxygen is inputted the combustion chamber 14 from high pressure oxygen import 1, combustion gas is inputted from fuel gas inlet 2 and is entered combustion chamber 14 by combustion gas check-valves 12, and ignition coil 13 is by being connected in the igniter interface 3 access supersonic speed ceramic welding rifles and with electronics spark plug 15.When soldering begins, electronics spark plug 15 to be connected by ignition coil 13 by the external connected electronic igniter, electronics spark plug 15 just begins constant ignition, and the combustion gas in the ignition combustion chamber 14 and the mist of oxygen make it that violent gas-phase combustion reaction occur.Heat energy is emitted in burning acutely expands combustion product, and this violent gas flow that expands is when accelerating tube 18, and the effect of contraction that is subject to accelerating tube 18 forms supersonic speed thermal-flame stream.The ceramic welding material is by in the soldering material import 5 input supersonic speed ceramic welding rifles, and enters accelerating tube 18, the ceramic material particle under the effect of supersonic speed thermal-flame stream, heated and accelerates after spray to the refractory brick metope, enforcement is to the soldering of metope refractory brick.
High temperature shooting induction installation 16 butt welding fettling faces carry out real-time transmission and the monitoring soldering operating process of image, and data communication device is crossed data wire are connected output with external display through data wire import 4.The high temperature shooting induction installation of by data wire import 4 pressure-air being inputted supersonic speed high-temperature ceramic soldering rifle head simultaneously plays the cooling protection effect.
Ground floor water-cooling circulating system coolant intake 6 with in the big-flow high-pressure cooling water input supersonic speed high-temperature ceramic soldering rifle in the water inlet layer of ground floor water-cooling circulating system 8 to the combustion chamber 14 in the supersonic speed high-temperature ceramic soldering rifle, high temperature shooting induction installation 16, accelerating tube 18 cools off, the water inlet layer outer wall gap of ground floor water-cooling circulating system 8 is socketed with the water-yielding stratum of ground floor water-cooling circulating system 8, this water-yielding stratum end outer wall is provided with ground floor water-cooling circulating system cooling water outlet mouth 7, and the backwater after the circulation is carrying a large amount of heats and discharging from ground floor water-cooling circulating system cooling water outlet mouth 7.The water inlet layer inwall gap of second layer water-cooling circulating system 11 is socketed with the water-yielding stratum of ground floor water-cooling circulating system 8, this water inlet layer end is provided with second layer water-cooling circulating system coolant intake 9, the big-flow high-pressure cooling water is in second layer water-cooling circulating system coolant intake 9 input supersonic speed high-temperature ceramic soldering rifles, the normal operating temperature of supersonic speed high-temperature ceramic soldering rifle and structural strength have been guaranteed through 11 coolings of second layer water-cooling circulating system, the water inlet layer outer wall gap of second layer water-cooling circulating system 11 is socketed with the water-yielding stratum of second layer water-cooling circulating system, this water-yielding stratum end outer wall is provided with second layer water-cooling circulating system cooling water outlet mouth 10, finishes the water of circulating reflux and discharges from second layer water-cooling circulating system cooling water outlet mouth 10.
When using supersonic speed high-temperature ceramic soldering rifle that stove refractory brick metope is carried out the soldering operation, earth terminal 17 should play the effect of ground connection.
The rifle headband of this specific embodiment has the shooting induction installation, and its soldering refractory brick metope forms strong bonded, and jet velocity can reach the supersonic speed state, obscission can not occur, and bond strength is high.
Claims (2)
1. supersonic speed high-temperature ceramic soldering rifle, it comprises high pressure oxygen import (1), fuel gas inlet (2), igniter interface (3), high pressure admission mouth (4), soldering material import (5), ground floor water-cooling circulating system coolant intake (6), ground floor water-cooling circulating system cooling water outlet mouth (7), ground floor water-cooling circulating system (8), second layer water-cooling circulating system coolant intake (9), second layer water-cooling circulating system cooling water outlet mouth (10), second layer water-cooling circulating system (11), combustion gas check-valves (12), ignition coil (13), combustion chamber (14), electronics spark plug (15), high temperature shooting induction installation (16), earth terminal (17) and accelerating tube (18); High pressure oxygen import (1) and fuel gas inlet (2) are communicated with combustion chamber (14), and be provided with combustion gas check-valves (12) between fuel gas inlet (2) and combustion chamber (14), fuel gas inlet (2) is arranged on the outside of high pressure oxygen import (1), the bottom that it is characterized in that described combustion chamber (14) is provided with high temperature shooting induction installation (16), and high pressure admission mouth (4) is connected with high temperature shooting induction installation (16).
2. supersonic speed high-temperature ceramic soldering rifle according to claim 1, it is characterized in that igniter interface (3) is arranged on the outside of high pressure oxygen import (1), ignition coil (13) is arranged on the inside of igniter interface (3), electronics spark plug (15) is arranged in the combustion chamber (14), and ignition coil (13) is connected with electronics spark plug (15), one end of accelerating tube (18) is connected with combustion chamber (14), soldering material import (5) is communicated with accelerating tube (18), high pressure admission mouth (4) is arranged on the outside of fuel gas inlet (2), ground floor water-cooling circulating system (8) is arranged on the outside of high pressure admission mouth (4), ground floor water-cooling circulating system coolant intake (6) is arranged on the left end of ground floor water-cooling circulating system (8), the terminal outer wall of ground floor water-cooling circulating system (8) is provided with ground floor water-cooling circulating system cooling water outlet mouth (7), second layer water-cooling circulating system (11) is arranged on the outside of ground floor water-cooling circulating system (8), one end of second layer water-cooling circulating system (11) is provided with second layer water-cooling circulating system coolant intake (9), the terminal outer wall of second layer water-cooling circulating system (11) is provided with second layer water-cooling circulating system cooling water outlet mouth (10), and earth terminal (17) is arranged on the rear side of the outer end of second layer water-cooling circulating system (11).
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CN201310025817XA CN103075887A (en) | 2013-01-24 | 2013-01-24 | Supersonic speed high-temperature ceramic repair welding gun |
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Citations (11)
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US2137442A (en) * | 1935-09-27 | 1938-11-22 | Earl F Callan | Method of spraying molten pulverized quartz or enamel mixtures |
US2800419A (en) * | 1953-11-27 | 1957-07-23 | Coast Metals Inc | Method and apparatus for hard surfacing metals |
EP0039212A1 (en) * | 1980-04-25 | 1981-11-04 | Quigley Company Inc. | Apparatus for repair of refractory linings |
US4562961A (en) * | 1982-09-13 | 1986-01-07 | Irsid Institut De Recherches De La Siderurugie Francaise | Nozzle end-piece for hot guniting |
EP0203556A2 (en) * | 1985-05-31 | 1986-12-03 | Stoody Deloro Stellite, Inc. | Flame spray method |
DE3132104C2 (en) * | 1981-08-13 | 1988-01-07 | Nippon Steel Corp., Tokio/Tokyo, Jp | |
CN2043149U (en) * | 1988-07-23 | 1989-08-23 | 冶金工业部鞍山焦化耐火材料设计研究院 | Welding gun for oven mending purpose |
CN202092468U (en) * | 2011-05-11 | 2011-12-28 | 上海杰汇炉窑新技术有限公司 | High-temperature ceramic soldering cooling gun |
JP4959214B2 (en) * | 2006-04-10 | 2012-06-20 | 新日本製鐵株式会社 | High-temperature furnace observation device |
CN202420190U (en) * | 2011-12-23 | 2012-09-05 | 张立生 | High-temperature pickup induction ceramic welding repair gun |
CN203037073U (en) * | 2013-01-24 | 2013-07-03 | 张立生 | Supersonic speed high temperature ceramic repair welding gun |
-
2013
- 2013-01-24 CN CN201310025817XA patent/CN103075887A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2137442A (en) * | 1935-09-27 | 1938-11-22 | Earl F Callan | Method of spraying molten pulverized quartz or enamel mixtures |
US2800419A (en) * | 1953-11-27 | 1957-07-23 | Coast Metals Inc | Method and apparatus for hard surfacing metals |
EP0039212A1 (en) * | 1980-04-25 | 1981-11-04 | Quigley Company Inc. | Apparatus for repair of refractory linings |
DE3132104C2 (en) * | 1981-08-13 | 1988-01-07 | Nippon Steel Corp., Tokio/Tokyo, Jp | |
US4562961A (en) * | 1982-09-13 | 1986-01-07 | Irsid Institut De Recherches De La Siderurugie Francaise | Nozzle end-piece for hot guniting |
EP0203556A2 (en) * | 1985-05-31 | 1986-12-03 | Stoody Deloro Stellite, Inc. | Flame spray method |
CN2043149U (en) * | 1988-07-23 | 1989-08-23 | 冶金工业部鞍山焦化耐火材料设计研究院 | Welding gun for oven mending purpose |
JP4959214B2 (en) * | 2006-04-10 | 2012-06-20 | 新日本製鐵株式会社 | High-temperature furnace observation device |
CN202092468U (en) * | 2011-05-11 | 2011-12-28 | 上海杰汇炉窑新技术有限公司 | High-temperature ceramic soldering cooling gun |
CN202420190U (en) * | 2011-12-23 | 2012-09-05 | 张立生 | High-temperature pickup induction ceramic welding repair gun |
CN203037073U (en) * | 2013-01-24 | 2013-07-03 | 张立生 | Supersonic speed high temperature ceramic repair welding gun |
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Application publication date: 20130501 |