CN201212680Y - Radiation-resistant burners for medium and small power heating and heat treatment - Google Patents
Radiation-resistant burners for medium and small power heating and heat treatment Download PDFInfo
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- CN201212680Y CN201212680Y CNU2008200749373U CN200820074937U CN201212680Y CN 201212680 Y CN201212680 Y CN 201212680Y CN U2008200749373 U CNU2008200749373 U CN U2008200749373U CN 200820074937 U CN200820074937 U CN 200820074937U CN 201212680 Y CN201212680 Y CN 201212680Y
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 25
- 230000005855 radiation Effects 0.000 title claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims abstract description 25
- 238000002485 combustion reaction Methods 0.000 claims abstract description 25
- 230000003471 anti-radiation Effects 0.000 claims abstract description 7
- 239000011257 shell material Substances 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 5
- 239000012774 insulation material Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007789 gas Substances 0.000 abstract 10
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 abstract 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Abstract
一种中小功率中高温加热和热处理用抗辐射燃烧器,煤气室有煤气入口;煤气室右端连接一个烧嘴壳,烧嘴壳有空气入口;连接烧嘴壳的右端是陶瓷燃烧室;煤气通过燃气管连接到中心煤气喷头,中心煤气喷头端部有陶瓷旋流片;点火电极从煤气室外穿入,穿过煤气室穿入烧嘴壳、再穿入陶瓷燃烧室内。燃烧器采用空-煤气多级混合燃烧结构,大大降低燃烧产物中氮氧化物生成量,实现“节能减排”的效果。本抗辐射燃烧器采用耐高温陶瓷体结构,在没有冷却的情况下能承受1000℃~1200℃以上的热辐射,在高温环境下燃烧器停止工作时不需要空气冷却。并具有节省能源,降低NOx排放的功效。同时烧嘴结构合理,维护方便、更换简捷。
A radiation-resistant burner with medium and small power for medium-high temperature heating and heat treatment. The gas chamber has a gas inlet; the right end of the gas chamber is connected to a burner shell, and the burner shell has an air inlet; the right end connected to the burner shell is a ceramic combustion chamber; the gas passes through The gas pipe is connected to the central gas nozzle, and there is a ceramic swirl plate at the end of the central gas nozzle; the ignition electrode penetrates from the gas chamber, passes through the gas chamber, penetrates into the burner shell, and then penetrates into the ceramic combustion chamber. The burner adopts an air-gas multi-stage mixed combustion structure, which greatly reduces the amount of nitrogen oxides in the combustion products and achieves the effect of "energy saving and emission reduction". The anti-radiation burner adopts a high-temperature-resistant ceramic body structure, which can withstand heat radiation above 1000°C to 1200°C without cooling, and does not need air cooling when the burner stops working in a high-temperature environment. And it has the effect of saving energy and reducing NOx emissions. At the same time, the burner structure is reasonable, easy to maintain and easy to replace.
Description
技术领域 technical field
本实用新型属于燃气燃烧器,特别涉及一种中小功率中高温加热和热处理用抗辐射燃烧器。The utility model belongs to gas burners, in particular to an anti-radiation burner with medium and small power, medium and high temperature heating and heat treatment.
背景技术 Background technique
传统的燃烧器,空气旋流片使用耐热合金制造,对于高温加热炉,尤其是间歇工作的高温加热炉,往往工艺要求炉子在高温状态下打开炉门装出料,此时要求加热系统停止工作。燃烧器必须在没有冷却的情况下承受1000℃以上的热辐射,造成热烧器内旋流片结构变形,甚至损坏。实践中,为了防止燃烧器金属旋流片因高温辐射而损坏,往往要求在燃烧器停止工作状态下通入空气冷却热烧器,由此造成加热工件被氧化,同时产生较大的热量损失,浪费能源。Traditional burners and air swirl plates are made of heat-resistant alloys. For high-temperature heating furnaces, especially high-temperature heating furnaces that work intermittently, the process often requires the furnace to open the furnace door to load and discharge materials at high temperature. At this time, the heating system is required to stop. Work. The burner must withstand heat radiation above 1000°C without cooling, which will cause deformation or even damage to the structure of the swirl plate in the burner. In practice, in order to prevent the metal swirl blade of the burner from being damaged due to high-temperature radiation, it is often required to pass air into the burner to cool the burner when the burner is stopped, which will cause the heated workpiece to be oxidized and cause a large heat loss at the same time. Waste of energy.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是:提供一种中小功率中高温加热和热处理用抗辐射燃烧器,在持续燃烧时,燃烧器不会变形损坏。The technical problem to be solved by the utility model is: to provide an anti-radiation burner for heating and heat treatment with medium and small power, and the burner will not be deformed and damaged during continuous combustion.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种中小功率中高温加热和热处理用抗辐射燃烧器,其特征在于:有一个煤气室,煤气室有煤气入口;煤气室右端连接一个烧嘴壳,烧嘴壳有空气入口;连接烧嘴壳的右端是陶瓷燃烧室;煤气室、烧嘴壳、陶瓷或金属燃烧室顺序连接;煤气室通过燃气管连接到中心煤气喷头,中心煤气喷头端部有陶瓷旋流片;点火电极从煤气室外穿入,穿过煤气室穿入烧嘴壳、再穿入陶瓷燃烧室内。An anti-radiation burner with medium and small power for medium-high temperature heating and heat treatment, characterized in that: there is a gas chamber, and the gas chamber has a gas inlet; the right end of the gas chamber is connected to a burner shell, and the burner shell has an air inlet; connected to the burner shell The right end of the right end is the ceramic combustion chamber; the gas chamber, burner shell, ceramic or metal combustion chamber are connected in sequence; the gas chamber is connected to the central gas nozzle through the gas pipe, and there is a ceramic swirl piece at the end of the central gas nozzle; the ignition electrode passes through the gas chamber In, through the gas chamber into the burner shell, and then into the ceramic combustion chamber.
煤气室、烧嘴壳、陶瓷燃烧室各为独立的分体结构,有连接件组装在一起,烧嘴壳有保温材料内衬。The gas chamber, burner shell, and ceramic combustion chamber are independent split structures, which are assembled together with connectors, and the burner shell is lined with thermal insulation materials.
在煤气室左壁上有火焰监测器,在煤气入口及空气入口装有测压接头。There is a flame monitor on the left wall of the gas chamber, and pressure measuring joints are installed on the gas inlet and air inlet.
本实用新型特点及效果是:The utility model features and effects are:
本实用新型中小功率中高温加热和热处理用抗辐射燃烧器采用耐高温陶瓷体结构,在没有冷却的情况下能承受1000℃~1200℃以上的热辐射,在高温环境下燃烧器停止工作时不需要空气冷却。并具有节省能源,降低Nox排放的功效。同时烧嘴结构合理,方便维护、更换。The anti-radiation burner for medium and small power and medium-high temperature heating and heat treatment of the utility model adopts a high-temperature-resistant ceramic body structure, which can withstand heat radiation above 1000°C to 1200°C without cooling, and does not burn when the burner stops working in a high-temperature environment. Air cooling is required. And it has the effect of saving energy and reducing Nox emissions. At the same time, the structure of the burner is reasonable, which is convenient for maintenance and replacement.
1、燃烧器空煤气混合喷口采用耐高温陶瓷体结构,空气(冷风或热风)从该陶瓷体喷出与从中心喷嘴喷出的煤气混合燃烧。该陶瓷体可采用多孔直流型式或多孔旋流型式,根据陶瓷体设计结构的变化,喷出的助燃空气可与煤气一次混合燃烧,亦可进行二级燃烧,达到降低NOx的目的。1. The air-gas mixing nozzle of the burner adopts a high-temperature-resistant ceramic body structure, and the air (cold air or hot air) is ejected from the ceramic body and mixed with the gas ejected from the central nozzle for combustion. The ceramic body can adopt the porous direct current type or the porous swirl type. According to the change of the design structure of the ceramic body, the injected combustion air can be mixed with the gas for primary combustion, and secondary combustion can also be carried out to achieve the purpose of reducing NOx.
2、对于热风燃烧,该燃烧器采用内保温设计,从而降低燃烧器外壳温度,改善操作环境,减少热量损失。2. For hot air combustion, the burner adopts an internal heat preservation design, thereby reducing the temperature of the burner shell, improving the operating environment and reducing heat loss.
3、该燃烧器设有电子点火电极、火焰探测装置,便于对燃烧状况进行测量控制;点火电极可随时抽出拧入,方便检修。3. The burner is equipped with an electronic ignition electrode and a flame detection device, which is convenient for measuring and controlling the combustion status; the ignition electrode can be pulled out and screwed in at any time, which is convenient for maintenance.
4、根据使用温度不同,燃烧器承受高温部分(燃烧室)可以采用耐热钢或耐高温陶瓷材料制造,取消烧嘴砖,减轻重量,安装方便。4. Depending on the operating temperature, the high-temperature part of the burner (combustion chamber) can be made of heat-resistant steel or high-temperature-resistant ceramic materials. The burner brick is eliminated, the weight is reduced, and the installation is convenient.
5、燃烧器采用分段式模块结构,方便安装和检修:烧嘴共分三段:煤气室、烧嘴壳、陶瓷或金属燃烧室,三段可任意拆卸、更换。5. The burner adopts a segmented module structure, which is convenient for installation and maintenance: the burner is divided into three sections: gas chamber, burner shell, ceramic or metal combustion chamber, and the three sections can be disassembled and replaced at will.
6、根据烧嘴砖的出口形状尺寸的不同,可以得到不同的喷出速度,满足多种工艺需要。6. Depending on the shape and size of the outlet of the burner brick, different ejection speeds can be obtained to meet the needs of various processes.
附图说明 Description of drawings
图1是中小功率中高温加热和热处理用抗辐射燃烧器的结构示意图Figure 1 is a schematic diagram of the structure of a radiation-resistant burner for medium and small power, medium and high temperature heating and heat treatment
具体实施方式 Detailed ways
如图1所示的一种中小功率中高温加热和热处理用抗辐射燃烧器,其特征在于:有一个煤气室1,煤气室有煤气入口2;煤气室右端连接一个烧嘴壳3,烧嘴壳有空气入口4;连接烧嘴壳的右端是陶瓷燃烧室5;煤气室、烧嘴壳、陶瓷或金属燃烧室顺序连接;煤气室通过燃气管连接到中心煤气喷头6,中心煤气喷头端部有陶瓷旋流片7;点火电极8从煤气室外穿入,穿过煤气室穿入烧嘴壳、再穿入陶瓷燃烧室内。As shown in Figure 1, a radiation-resistant burner with medium and small power, medium and high temperature heating and heat treatment is characterized in that: there is a gas chamber 1, and the gas chamber has a gas inlet 2; the right end of the gas chamber is connected to a
煤气室、烧嘴壳、陶瓷燃烧室各为独立拆分的分体结构,有连接件组装在一起,烧嘴壳有保温材料内衬11。The gas chamber, the burner shell, and the ceramic combustion chamber are each independently dismantled split structures, assembled together with connectors, and the burner shell is lined with an insulating material 11 .
在煤气室左壁上有火焰监测器9,在煤气入口及空气入口装有测压接头10。A flame monitor 9 is arranged on the left wall of the gas chamber, and a
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CNU2008200749373U CN201212680Y (en) | 2008-06-03 | 2008-06-03 | Radiation-resistant burners for medium and small power heating and heat treatment |
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CNU2008200749373U CN201212680Y (en) | 2008-06-03 | 2008-06-03 | Radiation-resistant burners for medium and small power heating and heat treatment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107614976A (en) * | 2016-05-10 | 2018-01-19 | 中外炉工业株式会社 | Radiant tube burner |
CN111609400A (en) * | 2020-06-19 | 2020-09-01 | 深圳市人人节能设备有限公司 | Combustion duct structure and its manufacturing method, burner |
CN115875684A (en) * | 2022-11-29 | 2023-03-31 | 西安交通大学 | Device for treating tail gas of hydrogen fuel cell |
-
2008
- 2008-06-03 CN CNU2008200749373U patent/CN201212680Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107614976A (en) * | 2016-05-10 | 2018-01-19 | 中外炉工业株式会社 | Radiant tube burner |
CN107614976B (en) * | 2016-05-10 | 2019-03-08 | 中外炉工业株式会社 | Radiant tube burner |
CN111609400A (en) * | 2020-06-19 | 2020-09-01 | 深圳市人人节能设备有限公司 | Combustion duct structure and its manufacturing method, burner |
CN115875684A (en) * | 2022-11-29 | 2023-03-31 | 西安交通大学 | Device for treating tail gas of hydrogen fuel cell |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Tianjin Ares Heating Equipment Co., Ltd. Assignor: Tianjin Alpha Heat-Equipment Co., Ltd. Contract fulfillment period: 2009.6.20 to 2014.6.19 Contract record no.: 2009120000060 Denomination of utility model: Medium and small power antiradiation combustor for high-temperature heating and heat treatment Granted publication date: 20090325 License type: Exclusive license Record date: 20090624 |
|
LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.6.20 TO 2014.6.19; CHANGE OF CONTRACT Name of requester: TIANJIN ARISE HEATING EQUIPMENT CO., LTD. Effective date: 20090624 |
|
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090325 Termination date: 20120603 |