CN103075883A - Efficient energy-saving full-automatic electric magnesium melting revolving furnace - Google Patents
Efficient energy-saving full-automatic electric magnesium melting revolving furnace Download PDFInfo
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- CN103075883A CN103075883A CN2012101752444A CN201210175244A CN103075883A CN 103075883 A CN103075883 A CN 103075883A CN 2012101752444 A CN2012101752444 A CN 2012101752444A CN 201210175244 A CN201210175244 A CN 201210175244A CN 103075883 A CN103075883 A CN 103075883A
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Abstract
The invention relates to an efficient energy-saving full-automatic electric magnesium melting revolving furnace. The furnace adopts a technical scheme that a rotary speed reducer of a furnace hearth drives a rotary disc of the furnace hearth to rotate through a rotary gear, and a furnace hearth vehicle and a revolving furnace are arranged on the rotary disc of the furnace hearth; a storage bin is communicated with a distribution lifting telescopic pipe with a fix-claw distributor on the lower end through a tubular vibrating feeder, and a winch drives the distribution lifting telescopic pipe and the fix-claw distributor to move up and down; a transformer is connected with a busbar system, a current transformer is arranged on the busbar system, the busbar system is connected with an electric conducting cross arm, an electrode is fixed on the other end of the electric conducting cross arm, an electrode lifting speed reducer drives the electric conducting cross arm and the electrode to move up and down, and a steel wire rope II and a pulley keep the electric conducting cross arm stably lifting; water in a cooling water tank circulates in the electric conducting cross arm and an inner cavity of the busbar system; and a control device respectively controls the rotary speed reducer of the furnace hearth, the tubular vibrating feeder, the transformer and the electrode lifting speed reducer. By utilizing the furnace, the finished product rate of single-furnace products is increased, resources and energy are saved, and the labor intensity is lowered.
Description
Technical field
The invention relates to the device of producing fused magnesite in a kind of refractories industry.
Background technology
Energy resource consumption in the fused magnesite production process all is electric energy almost, and power consumption accounts for more than 60% of production cost, and therefore, electric energy is the important component part that consists of the fused magnesite production cost.Along with the intensification of China's imbalance between power supply and demand is constantly paid close attention to electricity needs with country, reduce the power consumption in the electric-melting magnesium production process, be not only the needs of national economic development, also be that enterprise reduces production costs, improve the important channel of product yield and quality.
Traditional electric melting magnesium furnace can not rotate in the body of heater sintering process, can produce like this sintering dead angle between electrode, causes a part of raw material not melt fully, causes whole stove can not take full advantage of raw material, increases for the ton power consumption of enterprise; Simultaneously original messenger wire formula rise fall of electrodes can cause fused magnesite electric current in process of production unstable, the probability that the phenomenons such as stove occur leaking outside, wear strengthens; Original stove is to utilize by hand to carry out material loading and cloth, has increased like this labour intensity, and artificial loading is also inhomogeneous simultaneously, has affected product quality at sintering.
Summary of the invention
The invention provides a kind of finished product rate that improves single stove product for existing the problems referred to above in the prior art, economizes on resources and the energy, reduces the full-automatic converter of energy-efficient electric smelting magnesium of labour intensity.
The technical scheme that the invention is adopted is: the full-automatic converter of energy-efficient electric smelting magnesium: furnace bottom rotation reductor drives the furnace bottom rotating disc by swing pinion and rotates, and the furnace bottom rotating disc is provided with furnace-bottom vehicle, and furnace-bottom vehicle is provided with converter; Feed bin communicates with cloth lift telescopic pipe by the tubular type oscillating feeder, the end of the cloth lift telescopic pipe six pawl distributors that evenly distribute, and it is flexible that hoist engine drives cloth lift telescopic pipe by the steel wire rope I, and then drive six pawl distributors and move up and down; Transformer is connected with weak point net system, weak point net system is provided with current transformer, weak point net system is connected with conductive cross arm by wire, the other end fixed electrode of conductive cross arm, the rise fall of electrodes reductor moves up and down by the rack drives conductive cross arm, and then be with moving electrode to move up and down, keep the steady lifting of conductive cross arm by steel wire rope II and pulley; Water in the cooling water tank is by the inner chamber circulation of pipeline in conductive cross arm and weak point net system; Control device is controlled respectively furnace bottom rotation reductor, tubular type oscillating feeder, transformer and rise fall of electrodes reductor, and current transformer is connected with control device.
The beneficial effect of the invention is: 1. furnace bottom rotation reductor drives the rotation of furnace bottom rotating disc by swing pinion, and then converter rotation is thereon established in drive, rotating speed turns at 1-2/and 8 hours, rotation along with raw material, can not produce the sintering dead angle between electrode, raw material is fully melted, reduce the ton power consumption of enterprise.2. transformer is by lacking net system and conductive cross arm to electrifying electrodes, make the electrode end short circuit dischange and produce high temperature, make the raw material fusing, at this moment electric current increases, current transformer is delivered to control system with current information, and control system is adjusted the lifting of electrode according to the height of electric current, (the electric current height past rising, past decline that electric current is low) guarantee that Current Control at 16000A, has reduced reactive loss.3. owing to be provided with tubular type oscillating feeder and six pawl structure of distributor, raw material is evenly fallen in the converter, guarantee the abundant fusing of raw material.4. the water in the cooling water tank has reduced the temperature of short net system and conductive cross arm, thereby has guaranteed serviceability rate and the operational efficiency of equipment by the inner chamber circulation of pipeline in conductive cross arm and weak point net system.5. further keep the steady lifting of conductive cross arm by steel wire rope and pulley; And then guarantee that electrode steadily rises, so that the current stabilization in the production process of fused magnesite.In a word, the invention can improve on the one hand the finished product rate of single stove product, also can take full advantage of raw material, the manual operations of the heaviness of original old backwardness is broken away from come, and all realizes automations in the whole sintering process.Adopt the invention to make enterprise's comprehensive indicator of power consumption of fused magnesite unit product drop to 2000KWh/T by 2800kWh/T, saved resource and the energy.
Description of drawings
Fig. 1 is the structural representation of the invention.
The specific embodiment
As shown in Figure 1, the full-automatic converter of energy-efficient electric smelting magnesium: furnace bottom rotation reductor (1) drives furnace bottom rotating disc (3) by swing pinion (2) and rotates, and furnace bottom rotating disc (3) is provided with furnace-bottom vehicle (4), and furnace-bottom vehicle (4) is provided with converter (5).
Feed bin (6) communicates with cloth lift telescopic pipe (8) by tubular type oscillating feeder (7), cloth lift telescopic pipe (8) is the telescopic pipes of four joints, the end of cloth lift telescopic pipe (8) is distribution six pawl distributors (9) evenly, it is flexible that hoist engine (10) drives cloth lift telescopic pipe (8) by steel wire rope I (11), and then drive six pawl distributors (9) and move up and down.
Transformer (12) is connected with short net system (13), short net system (13) is provided with current transformer (14), short net system (13) connects three conductive cross arms (15) by wire, the other end fixed electrode (17) of each conductive cross arm (15), rise fall of electrodes reductor (16) moves up and down by rack drives conductive cross arm (15), and then be with moving electrode (17) to move up and down, keep steadily lifting of conductive cross arm (15) by steel wire rope II (18) and pulley (19).
Water in the cooling water tank (20) is by the inner chamber circulation of pipeline in conductive cross arm (15) and short net system (13).
Control device (21) is controlled respectively furnace bottom rotation reductor (1), tubular type oscillating feeder (7), transformer (12) and rise fall of electrodes reductor (16), and current transformer (14) is connected with control device (21).
The operation principle of the invention is: furnace bottom rotation reductor (1), swing pinion (2), furnace bottom rotating disc (3), furnace-bottom vehicle (4) and converter (5) consist of the converter rotary system.Feed bin (6), tubular type oscillating feeder (7), cloth lift telescopic pipe (8), six pawl distributors (9), hoist engine (10) consist of the material loading cloth system; Transformer (12), short net system (13), conductive cross arm (15), electrode (17), rise fall of electrodes reductor (16) consist of the rise fall of electrodes system; Cooling water tank (20) consists of water-cooling system.
During work, cloth lift telescopic pipe and three electrodes are placed in the converter.In converter, per 2 pawls of six pawl distributors are distributed in an electrode place to feed bin by tubular type oscillating feeder, cloth lift telescopic pipe and six pawl distributor uniform distributions, guarantee the abundant fusing of raw material.Furnace bottom rotation reductor drives the furnace bottom rotating disc by swing pinion and rotates, and then drives the converter rotation of establishing thereon, and rotating speed turns at 1-2/and 8 hours.Transformer is by lacking net system and conductive cross arm to electrifying electrodes, when raw material melts, electric current increases, and when electric current reached 16000A, current transformer communicated information to control system, the work of control system control electrode lifting decelerator, promote conductive cross arm, and then be with moving electrode to move up, shrink cloth lift telescopic pipe by hoist engine simultaneously, and then drive six pawl distributors and move up, continue the raw material of fusing upper end.After a furnaceman finishes, rise from converter on cloth lift telescopic pipe and the electrode, by furnace-bottom vehicle converter is released, enter subsequent processing.
Claims (1)
1. the full-automatic converter of energy-efficient electric smelting magnesium, it is characterized in that: furnace bottom rotation reductor (1) drives furnace bottom rotating disc (3) by swing pinion (2) and rotates, furnace bottom rotating disc (3) is provided with furnace-bottom vehicle (4), and furnace-bottom vehicle (4) is provided with converter (5); Feed bin (6) communicates with cloth lift telescopic pipe (8) by tubular type oscillating feeder (7), the end of cloth lift telescopic pipe (8) is distribution six pawl distributors (9) evenly, it is flexible that hoist engine (10) drives cloth lift telescopic pipe (8) by steel wire rope I (11), and then drive six pawl distributors (9) and move up and down; Transformer (12) is connected with short net system (13), short net system (13) is provided with current transformer (14), short net system (13) is connected with conductive cross arm (15) by wire, the other end fixed electrode (17) of conductive cross arm (15), rise fall of electrodes reductor (16) moves up and down by rack drives conductive cross arm (15), and then be with moving electrode (17) to move up and down, keep steadily lifting of conductive cross arm (15) by steel wire rope II (18) and pulley (19); Water in the cooling water tank (20) is by the inner chamber circulation of pipeline in conductive cross arm (15) and short net system (13); Control device (21) is controlled respectively furnace bottom rotation reductor (1), tubular type oscillating feeder (7), transformer (12) and rise fall of electrodes reductor (16), and current transformer (14) is connected with control device (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210175244 CN103075883B (en) | 2012-05-31 | 2012-05-31 | Efficient energy-saving full-automatic electric magnesium melting revolving furnace |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201210175244 CN103075883B (en) | 2012-05-31 | 2012-05-31 | Efficient energy-saving full-automatic electric magnesium melting revolving furnace |
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| CN103075883A true CN103075883A (en) | 2013-05-01 |
| CN103075883B CN103075883B (en) | 2013-12-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103968393A (en) * | 2014-06-04 | 2014-08-06 | 江苏兆年涂装科技有限公司 | Rotary type exhaust gas processing device |
| CN105571340A (en) * | 2015-12-18 | 2016-05-11 | 东北大学 | Automatic control device of rotation type electric smelting magnesium furnace and electrode current control method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19928990A1 (en) * | 1999-06-24 | 2001-01-04 | Siemens Ag | Oven for product processing |
| JP2003106774A (en) * | 2001-09-27 | 2003-04-09 | Nippon Steel Corp | Rotary hearth furnace |
| CN200967827Y (en) * | 2006-10-26 | 2007-10-31 | 刘东业 | Equipment for carrying out revolving furnace smelting method |
| CN202009511U (en) * | 2010-12-02 | 2011-10-12 | 李均利 | Smelting short net system |
| CN202116584U (en) * | 2011-06-20 | 2012-01-18 | 西安重鑫电炉设备有限公司 | Low frequency (LF) ladle refining furnace with shared transformer double-parallel-connection and double-refining-station running simultaneously |
| CN202126187U (en) * | 2011-06-08 | 2012-01-25 | 张科奇 | Nonmetal smelting automatic adjusting device of electrode |
| CN202613963U (en) * | 2012-05-31 | 2012-12-19 | 辽宁新发展耐火材料集团有限公司 | High-efficiency and energy-saving fused magnesia fully-automatic converter |
-
2012
- 2012-05-31 CN CN 201210175244 patent/CN103075883B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19928990A1 (en) * | 1999-06-24 | 2001-01-04 | Siemens Ag | Oven for product processing |
| JP2003106774A (en) * | 2001-09-27 | 2003-04-09 | Nippon Steel Corp | Rotary hearth furnace |
| CN200967827Y (en) * | 2006-10-26 | 2007-10-31 | 刘东业 | Equipment for carrying out revolving furnace smelting method |
| CN202009511U (en) * | 2010-12-02 | 2011-10-12 | 李均利 | Smelting short net system |
| CN202126187U (en) * | 2011-06-08 | 2012-01-25 | 张科奇 | Nonmetal smelting automatic adjusting device of electrode |
| CN202116584U (en) * | 2011-06-20 | 2012-01-18 | 西安重鑫电炉设备有限公司 | Low frequency (LF) ladle refining furnace with shared transformer double-parallel-connection and double-refining-station running simultaneously |
| CN202613963U (en) * | 2012-05-31 | 2012-12-19 | 辽宁新发展耐火材料集团有限公司 | High-efficiency and energy-saving fused magnesia fully-automatic converter |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103968393A (en) * | 2014-06-04 | 2014-08-06 | 江苏兆年涂装科技有限公司 | Rotary type exhaust gas processing device |
| CN105571340A (en) * | 2015-12-18 | 2016-05-11 | 东北大学 | Automatic control device of rotation type electric smelting magnesium furnace and electrode current control method |
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| Publication number | Publication date |
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| CN103075883B (en) | 2013-12-18 |
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