CN103075580B - Continuous fiber reinforced thermoplastic composite high-pressure pipeline - Google Patents
Continuous fiber reinforced thermoplastic composite high-pressure pipeline Download PDFInfo
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- CN103075580B CN103075580B CN201310023074.2A CN201310023074A CN103075580B CN 103075580 B CN103075580 B CN 103075580B CN 201310023074 A CN201310023074 A CN 201310023074A CN 103075580 B CN103075580 B CN 103075580B
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Abstract
The invention relates to a continuous fiber reinforced thermoplastic composite high-pressure pipeline which is provided with an inner wall and an outer wall, wherein an intermediate layer is arranged between the inner wall and the outer wall, the inner wall and the outer wall are respectively made of thermoplastic resin materials, the intermediate layer is a continuous fiber resin reinforced layer formed by compounding a plurality of layers of fiber resin layers thermoplastically, each fiber resin layer is made of a band material formed by pre-impregnating and melting continuous fibers or continuous fiber bundles and the thermoplastic resin material, and fibers in the fiber resin layers are glass fibers, aramid fibers or carbon fibers. In addition, the intermediate layer can be internally provided with a self-heating type heating coil. The continuous fiber reinforced thermoplastic composite high-pressure pipeline can be coiled to be transported and laid without being limited by regions, thus the laying efficiency of the pipeline is greatly increased and the laying cost is reduced.
Description
Technical field
The present invention relates to a kind of continuous fiber reinforced thermoplastic composite high pressure pipeline, be particularly useful for needing the thick fluid of hyperbaric heating transportation, belong to fluid-transporting tubing and technical field of polymer composite materials.
Background technique
According to the applicant understood, along with the continuous expansion construction in city and the continuous exploitation of oil and natural gas, also increasing to the demand of delivering pipe.Poor and the difficult carrying of traditional steel pipe corrosion resistance, cannot adapt to current needs; Oil carrier particularly, because oil stickiness is higher, when transportation need to every several kilometers build heating tank to pipeline heating, promote oil temperature, could improve oil flow, guarantee to transport smoothly oil, yet this can cause cost of transportation high undoubtedly.
Simultaneously, the main petroleum and natural gas of China is distributed in desert, marsh or mountain area more, physical environment is comparatively severe, while laying steel pipe, is subject to the impact of physical environment very serious, extremely easily occurs damaging phenomenon again because the reasons such as surface subsidence, landslide make conveyance conduit.
Through retrieval, find, there is at present multiple multiple tube, for example, the Chinese invention patent application of application number 2004800081319 publication number CN1764800A discloses a kind of fiber reinforced pipe, comprises the interior tubular liner that sets gradually from the inside to the outside, two-layer or three layers of reinforcing fiber layer, outer tubular sheath.Due to interior tubular liner and outer tubular sheath, by thermoplastic or elastomer, make, this reinforced pipe has flexibility, can realize coiling; Owing to being provided with reinforcing fiber layer, this reinforced pipe has shock resistance.Yet on the one hand, this reinforced pipe cannot be realized heating to the fluid in pipeline, is difficult to realize constant temperature transportation; On the other hand, this reinforced pipe adopts fiber to be directly wound around formation reinforcing fiber layer, complex production process, and high to equipment requirement, speed of production is slow, is unfavorable for enhancing productivity.
For another example, the Chinese invention patent application of application number 2008102295011 publication number CN101418886A discloses a kind of continuous fiber reinforced thermoplastic compound tube, comprise inside liner, outer surface layer and one deck enhancement layer at least, all take thermoplastic resin as matrix for these three layers, take continuous fiber as reinforcing material.This multiple tube can be improved the performances such as shock resistance, ageing-resistant, temperature tolerance, weatherability.Yet this multiple tube also cannot be realized heating to the fluid in pipeline, be difficult to realize constant temperature transportation.
Through further retrieval discovery, the disclosed self-heating high pressure resistant oil transmission pipeline of application number 2009202541904 notice of authorization CN201526737U Chinese utility model patent, the disclosed diesel engine SCR urea pipeline with heating function of application number 2011203198675 notice of authorization CN202220644U Chinese utility model patent, be equipped with carbon fiber heating layer, realization is heated, heating function.Yet claimant finds through practical studies, although these two kinds of pipelines can be realized heating by convection cells, the efficiency of heating surface is lower, and shock resistance a little less than.For the research of fiber reinforcement pipeline, find at present: when pipe interior is subject to compression swelling, enhancement layer fiber is tightened provides anti-pressure ability, but because Single Fiber contraction ratio is definite value, often outermost fibers has been tightened stressed and inner fiber still in relaxed state, make the whole unbalance stress of tubing enhancement layer, cannot reach high pressure usage requirement.
In addition, according to the knowledge of the applicant, the caliber maximum of similar multiple tube can only reach 150mm in the world at present, if be greater than this caliber, cannot guarantee pipeline strength.
Summary of the invention
Primary technical problem to be solved by this invention is: overcome the problem that prior art exists, a kind of continuous fiber reinforced thermoplastic composite high pressure pipeline is provided, having on the basis of flexility dish rolling transportation, possess good shock resistance.
The second technical problem to be solved by this invention is: make pipe diameter in the situation that being greater than 150mm and even reaching 400mm, still can guarantee pipeline strength.
The 3rd technical problem to be solved by this invention is: make pipeline not only possess stronger shock resistance, also have good heating properties; Meanwhile, production technology is simple, can enhance productivity.
For solving primary technical problem, technical solution of the present invention is as follows:
A continuous fiber reinforced thermoplastic composite high pressure pipeline, has inner and outer wall, between described inner and outer wall, is provided with mesosphere; Described inner and outer wall is made by thermoplastic resin material respectively; It is characterized in that, described mesosphere is the continuous fiber resin enhancement layer being composited by multi-layer fiber resin layer thermoplastic; Described each fiber reinforced resin layer merges by continuous fiber or continuous tow and thermoplastic resin material preimpregnation the band forming to be made; Fiber in described each fiber reinforced resin layer is glass fibre, aramid fibre or carbon fiber.
Claimant finds to only have the said structure of employing just can guarantee that pipeline, possessing on good flexible basis, has good shock resistance through practical studies.
Preferably, described inner and outer wall adopts respectively identical thermoplastic resin material to make; The resin material that described each fiber reinforced resin layer adopts is identical with inner and outer wall.Can make like this pipeline have better pliability, can coil rolling transportation, single pipe is hundreds of rice, and adapter operation when capable of reducing using is simultaneously reusable, environmental protection.
For solving the second technical problem, the present invention further perfect technological scheme is as follows:
Preferably, in each fiber reinforced resin layer in described mesosphere, the fiber reinforced resin layer of being close to inwall is carbon fibre resin layer; Described carbon fibre resin layer adopts the band being formed by continuous carbon fibre bundle and thermoplastic resin material preimpregnation fusion to make.
Claimant finds through practical studies, only has this preferred structure of employing when caliber is greater than 150mm and even reaches 400mm, still can guarantee pipeline strength.
For solving the 3rd technical problem, the present invention further perfect technological scheme is as follows:
Preferably, each fiber reinforced resin layer in described mesosphere comprises at least one deck carbon fibre resin layer near inwall, at least one deck aramid fibre resin layer of close outer wall and at least one deck glass fiber resin layer between carbon fibre resin layer and aramid fibre resin layer; Described carbon fibre resin layer adopts the band being formed by continuous carbon fibre bundle and thermoplastic resin material preimpregnation fusion to make; Described aramid fibre resin layer, glass fiber resin layer adopt respectively the band being formed by corresponding continuous fiber and thermoplastic resin material preimpregnation fusion to make.
Claimant gropes and studies discovery through repeatedly practising, and only has continuous fiber preimpregnation is blended in resin and could more easily the reinforced layer containing continuous fiber be placed in to inner wall outside, thereby play the effect of simplifying production technology, enhancing productivity; On this basis, only have after the continuous carbon fibre bundle of employing, carbon fibre resin layer guarantee realized conduction self heating function.
What is more important, claimant is surprisingly found out that in practical studies, carbon fibre resin layer is close to inner wall outside to be settled, and settle successively glass fiber resin layer and aramid fibre resin layer in carbon fibre resin layer outside, can make whole pipeline have good heating properties and stronger shock resistance concurrently.
Through claimant, analyze, carbon fibre resin layer has good rigidity can play reinforcement effect to inwall, can be inwall simultaneously thermal source is provided by conduction from heating; Glass fiber resin layer is positioned at carbon fibre resin layer outside, can further improve inwall intensity on the one hand, can prevent heat loss on the other hand, thereby improves the efficiency of heating surface; Aramid fibre resin layer is positioned at glass fiber resin layer outside, on the one hand because possessing high-strength tensility and good shrinkage, can further improve shock resistance, can further prevent heat loss on the other hand; When this three is set together with aforesaid particular order combination, just can overcome the technical problem that prior art exists, make whole pipeline have good heating properties and stronger shock resistance concurrently.
The present invention further perfect technological scheme is as follows:
Preferably, glass fiber resin layer weight > carbon fibre resin layer weight > aramid fibre resin layer weight.Claimant finds after deliberation, and the greatest factor that affects pipeline heating performance of the present invention and shock resistance is the correlation of each resin layer weight, adopts this preferred version can make pipeline possess better heating properties and stronger shock resistance.
Preferably, the thickness of described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer is more preferably 0.3-0.5mm of 0.2-1.0mm(); In described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer, the shared part by weight of fiber is more preferably 50-65% of 40-70%().Claimant finds after deliberation, and each resin layer thickness and fibre content are respectively one of inferior key factors affecting pipeline heating performance of the present invention and shock resistance, adopt this preferred version can optimize pipeline heating performance and shock resistance.
Preferably, described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer are formed along the rear thermoplastic of inwall central shaft winding by predetermined winding direction by corresponding continuous fiber resin band respectively; The angle of described predetermined winding direction and inwall central shaft is 25 °-75 ° (more preferably 39 °-53 °).Claimant finds after deliberation, adopts resin band to be wound around each resin layer of the moulding one-tenth of after heat and can make production process carry out continuously, thereby further simplify production technology, enhance productivity; Meanwhile, the predetermined direction that resin band is wound around is also one of inferior key factor affecting pipeline heating performance of the present invention and shock resistance, adopts this preferred version can optimize pipeline heating performance and shock resistance.
More preferably, described each fiber reinforced resin layer difference cross arrangement and winding direction are contrary.Can further optimize pipeline heating performance and shock resistance like this.
Preferably, the self-heating that is also embedded with in described mesosphere to conduct electricity realizes the electric heating coil heating, and the connecting-wire connector of described electric heating coil is positioned at the end of described pipeline.Can further improve heating properties like this.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Embodiment
With reference to the accompanying drawings and in conjunction with the embodiments the present invention is described in further detail.But the invention is not restricted to given example.
Embodiment
The continuous fiber reinforced thermoplastic composite high pressure pipeline of the present embodiment, as shown in Figure 1, has inwall 1 and outer wall 5, between inwall 1 and outer wall 5, is provided with mesosphere; Inwall 1 and outer wall 5 are made by thermoplastic resin material respectively; Mesosphere is the continuous fiber resin enhancement layer being composited by multi-layer fiber resin layer thermoplastic, and each fiber reinforced resin layer comprises at least one deck (the present embodiment is one deck) the carbon fibre resin layer 2 near inwall 1, at least one deck (the present embodiment is one deck) aramid fibre resin layer 4 and at least one deck between carbon fibre resin layer 2 and aramid fibre resin layer 4 (the present embodiment is one deck) glass fiber resin layer 3 of close outer wall 5; Carbon fibre resin layer 2 adopts the band being formed by continuous carbon fibre bundle and thermoplastic resin material preimpregnation fusion to make; Aramid fibre resin layer 4, glass fiber resin layer 3 adopt respectively by corresponding continuous fiber (being continuous aramid fiber, continuous glass fibre) and the band that thermoplastic resin material preimpregnation fusion forms and make.
As long as it is pointed out that said structure possesses multi-layer fiber resin layer and can guarantee that pipeline, possessing on good flexible basis, has good shock resistance; As long as possessing carbon fibre resin layer 2, said structure can make the pipeline still can proof strength when caliber is greater than 150mm and even reaches 400mm.
Glass fiber resin layer 3 weight > carbon fibre resin layer 2 weight > aramid fibre resin layer 4 weight.
The thickness of carbon fibre resin layer 2, aramid fibre resin layer 4, glass fiber resin layer 3 is the preferred 0.3-0.5mm of 0.2-1.0mm(); In carbon fibre resin layer 2, aramid fibre resin layer 4, glass fiber resin layer 3, the shared part by weight of fiber is the preferred 50-65% of 40-70%().
After carbon fibre resin layer 2, aramid fibre resin layer 4, glass fiber resin layer 3 are wound around along inwall central shaft by predetermined winding direction by corresponding continuous fiber resin band respectively, thermoplastic forms; The angle of predetermined winding direction and inwall central shaft is 25 °-75 ° (preferably 39 °-53 °).Preferably, the winding direction of carbon fibre resin layer 2 and aramid fibre resin layer 4, aramid fibre resin layer 4 and glass fiber resin layer 3 intersects respectively and (refers on the contrary: last layer is for being from left to right wound around on the contrary, descend one deck for being wound around from right to left, the rest may be inferred), each fiber reinforced resin layer difference cross arrangement and winding direction are contrary.
Inwall 1 and outer wall 5 adopt respectively identical thermoplastic resin material to make, and can adopt HDPE(PE100), PP, PE, PPS, PA6 or other corrosion-resisting resin material; The resin material that carbon fibre resin layer 2, aramid fibre resin layer 4, glass fiber resin layer 3 adopt is identical with outer wall 5 with inwall 1.
In addition, the self-heating that is also embedded with in mesosphere to conduct electricity realizes the electric heating coil heating, and the connecting-wire connector of electric heating coil is positioned at the end (not shown) of described pipeline.
Concrete application case is as shown in the table:
The heating properties aspect of above-mentioned application case: can, by carbon fibre resin layer and the heating certainly of electric heating coil conduction, can, to inner-walls of duct continuous heating, guarantee riser tubing inner fluid temperature on the one hand; Stopping conduction after heating on the other hand, at internal-external temperature difference up to 30 ℃ in the situation that, pipeline inner fluid is carried flow velocity often to flow through 100 meters of temperature to decline and be no more than 1 ℃ routinely.
The shock resistance aspect of above-mentioned application case: short-term bursting pressure is at least 11.5MPa, reaches as high as 45MPa; Maximum continuous service pressure is at least 2.9MPa, reaches as high as 15.2MPa; Maximum test hydraulic pressure is at least 2.9MPa, reaches as high as 19.5MPa.
In addition to the implementation, the present invention can also have other mode of executions.All employings are equal to the technological scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (7)
1. a continuous fiber reinforced thermoplastic composite high pressure pipeline, has inner and outer wall, between described inner and outer wall, is provided with mesosphere; Described inner and outer wall is made by thermoplastic resin material respectively; It is characterized in that, described mesosphere is the continuous fiber resin enhancement layer being composited by multi-layer fiber resin layer thermoplastic; Described each fiber reinforced resin layer merges by continuous fiber or continuous tow and thermoplastic resin material preimpregnation the band forming to be made; Fiber in described each fiber reinforced resin layer is glass fibre, aramid fibre or carbon fiber;
Each fiber reinforced resin layer in described mesosphere comprises at least one deck carbon fibre resin layer near inwall, at least one deck aramid fibre resin layer of close outer wall and at least one deck glass fiber resin layer between carbon fibre resin layer and aramid fibre resin layer; Described carbon fibre resin layer adopts the band being formed by continuous carbon fibre bundle and thermoplastic resin material preimpregnation fusion to make; Described aramid fibre resin layer, glass fiber resin layer adopt respectively the band being formed by corresponding continuous fiber and thermoplastic resin material preimpregnation fusion to make.
2. continuous fiber reinforced thermoplastic composite high pressure pipeline according to claim 1, is characterized in that, described inner and outer wall adopts respectively identical thermoplastic resin material to make; The resin material that described each fiber reinforced resin layer adopts is identical with inner and outer wall.
3. continuous fiber reinforced thermoplastic composite high pressure pipeline according to claim 1, is characterized in that, glass fiber resin layer weight > carbon fibre resin layer weight > aramid fibre resin layer weight.
4. continuous fiber reinforced thermoplastic composite high pressure pipeline according to claim 3, is characterized in that, the thickness of described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer is 0.2-1.0mm; In described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer, the shared part by weight of fiber is 40-70%.
5. continuous fiber reinforced thermoplastic composite high pressure pipeline according to claim 4, it is characterized in that, after described carbon fibre resin layer, aramid fibre resin layer, glass fiber resin layer are wound around along inwall central shaft by predetermined winding direction by corresponding continuous fiber resin band respectively, thermoplastic forms; The angle of described predetermined winding direction and inwall central shaft is 25 °-75 °.
6. continuous fiber reinforced thermoplastic composite high pressure pipeline according to claim 5, is characterized in that, described each fiber reinforced resin layer difference cross arrangement and winding direction are contrary.
7. according to the continuous fiber reinforced thermoplastic composite high pressure pipeline described in claim 3 to 6 any one, it is characterized in that, the self-heating that is also embedded with in described mesosphere to conduct electricity realizes the electric heating coil heating, and the connecting-wire connector of described electric heating coil is positioned at the end of described pipeline.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2879609C (en) * | 2014-01-29 | 2020-04-28 | Robert D. Thibodeau | Refillable material transfer system |
| CN105905456B (en) * | 2016-06-20 | 2018-08-31 | 北京玻钢院复合材料有限公司 | A kind of fibre reinforced composites twin-wall oil tank |
| CN108177412B (en) * | 2018-02-10 | 2023-07-21 | 威海纳川管材有限公司 | Fiber reinforced multi-layer composite belt containing functional units and preparation process thereof |
| CN113446440A (en) * | 2021-06-07 | 2021-09-28 | 安徽永高塑业发展有限公司 | Winding composite intelligent pipeline with signal transmission function and preparation method thereof |
| CN115234201B (en) * | 2022-07-12 | 2024-04-26 | 大连海事大学 | Composite material rapid heat collection method for deep sea thick oil recovery and oil pipeline structure |
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| CN102679047A (en) * | 2012-05-17 | 2012-09-19 | 武汉理工大学 | Continuous filament wound and reinforced thermoplastic pipe and manufacturing process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2958992B1 (en) * | 2010-04-14 | 2012-05-04 | Total Sa | DRIVE FOR TRANSPORTING A FLUID COMPRISING HYDROCARBON, AND METHOD FOR MANUFACTURING THE SAME. |
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| US3828112A (en) * | 1973-03-14 | 1974-08-06 | Moore & Co Samuel | Composite hose for conductive fluid |
| CN201507728U (en) * | 2008-12-10 | 2010-06-16 | 大连宇星净水设备有限公司 | Continuous fiber reinforcement thermoplastic compound pipeline |
| CN101694251A (en) * | 2009-10-26 | 2010-04-14 | 王春彦 | Self-heating high pressure resistant oil transmission pipeline and manufacturing process thereof |
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