CN103072202A - Pile toe maker convenient to use - Google Patents

Pile toe maker convenient to use Download PDF

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Publication number
CN103072202A
CN103072202A CN2013100391227A CN201310039122A CN103072202A CN 103072202 A CN103072202 A CN 103072202A CN 2013100391227 A CN2013100391227 A CN 2013100391227A CN 201310039122 A CN201310039122 A CN 201310039122A CN 103072202 A CN103072202 A CN 103072202A
Authority
CN
China
Prior art keywords
bed die
pile top
maker
mold
displacement actuator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2013100391227A
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Chinese (zh)
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CN103072202B (en
Inventor
颜成华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU DONGPU TUBULAR PILE CO Ltd
Original Assignee
JIANGSU DONGPU TUBULAR PILE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by JIANGSU DONGPU TUBULAR PILE CO Ltd filed Critical JIANGSU DONGPU TUBULAR PILE CO Ltd
Priority to CN201310039122.7A priority Critical patent/CN103072202B/en
Publication of CN103072202A publication Critical patent/CN103072202A/en
Application granted granted Critical
Publication of CN103072202B publication Critical patent/CN103072202B/en
Priority to PCT/CN2014/071790 priority patent/WO2014117744A1/en
Priority to DE212014000040.8U priority patent/DE212014000040U1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • B21D51/10Making hollow objects characterised by the structure of the objects conically or cylindrically shaped objects

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Piles And Underground Anchors (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a pile toe maker, comprising a body, wherein a lower die, an upper die, a displacement actuating mechanism and a power mechanism are arranged on the body, the displacement actuating mechanism is connected with the lower die and the upper die, and the power mechanism drives the displacement actuating mechanism to enable the upper die and the lower die to move in a face-to-face manner. The pile toe maker has the advantages that the pile toe maker is convenient to use, and the labor intensity of workers is reduced.

Description

A kind of pile top maker easy to use
Technical field
The present invention relates to pile top, especially a kind of pile top maker easy to use.
Background technology
At present main employing manually is forged into steel plate the pile top of taper shape or circular platform type, and workman's labour intensity is very large, and the yield rate of pile top is subject to the considerable influence of workman's technical merit and working attitude.
Summary of the invention
Goal of the invention: the present invention proposes a kind ofly can improve yield rate, easy to operate pile top maker.
Technical scheme: pile top maker of the present invention, comprise body and be arranged on bed die, mold, actuating unit and displacement actuator on the described body, described displacement actuator is connected with described bed die, mold, and described actuating unit drives described displacement actuator makes mold, bed die make move toward one another.
Described body comprises the mold support, and the first displacement actuator is connected on the described mold support, and described mold is fixed in an end of the first displacement actuator.
Described pile top maker also comprises the bed die installing rack, and described body also comprises shaft seat, and described bed die installing rack is rotationally connected with described shaft seat by its middle part, and described bed die is installed on an end of described bed die installing rack.
Described pile top maker also comprises anchor clamps and clamp erection fixture, and described body also comprises supporting leg, and described clamp erection fixture is rotationally connected by one end and described supporting leg, and described anchor clamps are installed on an end of close supporting leg on the described clamp erection fixture.
The other end of described clamp erection fixture is connected with triple motion executing agency, and the other end of described bed die installing rack is connected with the second displacement actuator.
Described bed die is taper shape, circular platform type or terrace with edge shape.Described upper and lower mould is obliquely installed.Described bed die is provided with the pile top fixed bit.
Described anchor clamps contact first with an end of bed die with the end that described bed die is made move toward one another and described anchor clamps; Described mold contacts first with an end of bed die with the end that described bed die is made move toward one another and described anchor clamps.
Beneficial effect: pile top maker of the present invention can greatly reduce the workman labour intensity, increase work efficiency and the finished product rate.
Description of drawings
Fig. 1 is side view of the present invention;
Fig. 2 is top view of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention, should understand these embodiment only is used for explanation the present invention and is not used in and limits the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Extremely shown in Figure 2 such as Fig. 1, pile top maker of the present invention comprises body and is arranged on bed die 2, mold 3, displacement actuator 4, actuating unit 5, clamping cylinder 6, control system 7, bed die installing rack 8, clamp erection fixture 9 and anchor clamps 91 on the body 1, displacement actuator 4 is connected with bed die 2, mold 3, and actuating unit 5 drives displacement actuator 4 makes mold 3, bed die 2 make move toward one another.Wherein body 1 comprises mold support 31, and supporting leg 11 and shaft seat 12, displacement actuator 4 comprise the first displacement actuator 41, the second displacement actuator 42 and triple motion executing agency 43.The first displacement actuator 41 is connected on the mold support 31, and mold 3 is fixed in an end of the first displacement actuator 41.Bed die installing rack 8 is rotationally connected with shaft seat 12 by its middle part, and bed die 2 is installed on an end of bed die installing rack 8, and the other end of bed die installing rack 8 is connected with the second displacement actuator 42.Clamp erection fixture 9 is rotationally connected by one end and supporting leg 11, and anchor clamps 91 are installed on an end of close supporting leg 11 on the clamp erection fixture 9, and the other end of clamp erection fixture 9 is connected with triple motion executing agency 43.Upper and lower mould and upper and lower mould installing rack 8 are the installation of detachable form, namely can change difform bed die according to the shape of pile top, for example are taper shape, circular platform type or terrace with edge shape.It should be noted that bed die 2 and mold 3 all are obliquely installed, the end that the cross section of bed die is less is higher than the larger end of cross section, and the end that the cross section of mold is larger is lower than the less end of cross section.Bed die 2 is provided with the pile top fixed bit, and this fixed bit is one or several projection.Under the promotion of displacement actuator, anchor clamps 91 contact first with an end of bed die with the end that bed die is made move toward one another and anchor clamps.
In use, the workman punches the pile top raw material plate, be placed on the bed die, and fix by the pile top fixed bit, opening control system starts the pile top maker, dynamical system (hydraulic pump) promotes the first displacement actuator and moves downward, and makes less at first larger with the cross section of the bed die end in contact of an end of cross section of mold.The contact-making surface of upper and lower mould is expanded to the larger end of cross section from the less end of cross section.Meanwhile, the end that the second displacement actuator promotes the bed die installing rack moves downward, the bed die that is positioned at the other end is moved upward, and the end that triple motion executing agency promotes clamp erection fixture rotates, and drives the anchor clamps that are positioned at the other end and rotates.One end of anchor clamps also is less with the cross section of a bed die first end in contact, and constantly extends to the other end.Final bed die and mold approach fits, and makes the pile top moulding under the effect of anchor clamps.In this embodiment, upper/lower die is obliquely installed their end is contacted first, rather than simultaneously contact, facts have proved that the yield rate that end elder generation contact gear ratio two ends contact simultaneously is higher, reduces pile top and produce damage in compaction process.In other embodiments, when the pile top that will make was taper shape or truncated cone-shaped, the profile of bed die was less than the profile of pile top finished product, or the degree of crook of bed die outer surface is greater than the degree of crook of pile top finished product.For example in the time will making conical pile top, transversal bed die outer surface obtains curvature of a curve greater than the curvature of pile top finished product transversal curve.So so that pile top at the degree of crook of mould slightly greater than actual needs, when waiting upper and lower mould open, take out pile top, the outward flange of pile top can rebound to the degree of crook of needs.And if the size of bed die or degree of crook equal the pile top finished product, then need to be in control system or multiple pressure manually is set several times, thus reduce the outer peripheral bounce-back of pile top, improve the yield rate of pile top.Generally speaking, the difference of pile top material, the degree of bounce-back are also different, and general bed die is less than 0.1% to 10% of pile top finished product.Or the curvature of the transversal curve of bed die is greater than 0.1% to 5% of pile top finished product transversal curve curvature.

Claims (10)

1. pile top maker, it is characterized in that, comprise body (1) and be arranged on bed die (2), mold (3), displacement actuator (4) and actuating unit (5) on the described body (1), described displacement actuator (4) is connected with described bed die (2), mold (3), and described actuating unit (5) drives described displacement actuator (4) makes mold, bed die make move toward one another.
2. pile top maker as claimed in claim 1, it is characterized in that, described body (1) comprises mold support (31), and the first displacement actuator (41) is connected on the described mold support (31), and described mold (3) is fixed in an end of the first displacement actuator (41).
3. pile top maker as claimed in claim 1, it is characterized in that, described pile top maker also comprises bed die installing rack (8), described body (1) also comprises shaft seat (12), described bed die installing rack (8) is rotationally connected with described shaft seat (12) by its middle part, and described bed die (2) is installed on an end of described bed die installing rack (8).
4. such as claim 1 or 2 or 3 described pile top makers, it is characterized in that, described pile top maker also comprises anchor clamps (91) and clamp erection fixture (9), described body (1) also comprises supporting leg (11), described clamp erection fixture (9) is rotationally connected by one end and described supporting leg (11), and described anchor clamps (91) are installed on the upper end near supporting leg (11) of described clamp erection fixture (9).
5. pile top maker as claimed in claim 4 is characterized in that, the other end of described clamp erection fixture (9) is connected with triple motion executing agency (43), and the other end of described bed die installing rack (8) is connected with the second displacement actuator (42).
6. pile top maker as claimed in claim 1 is characterized in that, described bed die is taper shape, circular platform type or terrace with edge shape.
7. such as claim 1 or 6 described pile top makers, it is characterized in that, described bed die (2) is obliquely installed.
8. such as claim 1 or 6 described pile top makers, it is characterized in that, described mold (3) is obliquely installed.
9. pile top maker as claimed in claim 1 is characterized in that, described bed die (2) is provided with the pile top fixed bit.
10. such as claim 4 or 9 described pile top makers, it is characterized in that, described anchor clamps (91) contact first with an end of bed die with the end that described bed die is made move toward one another and described anchor clamps; Described mold (3) contacts first with an end of bed die with the end that described bed die (2) is made move toward one another and described anchor clamps.
CN201310039122.7A 2013-02-01 2013-02-01 Pile toe maker convenient to use Active CN103072202B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201310039122.7A CN103072202B (en) 2013-02-01 2013-02-01 Pile toe maker convenient to use
PCT/CN2014/071790 WO2014117744A1 (en) 2013-02-01 2014-01-29 Easy-to-use pile tip maker
DE212014000040.8U DE212014000040U1 (en) 2013-02-01 2014-01-29 Easy to use pile tip manufacturer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310039122.7A CN103072202B (en) 2013-02-01 2013-02-01 Pile toe maker convenient to use

Publications (2)

Publication Number Publication Date
CN103072202A true CN103072202A (en) 2013-05-01
CN103072202B CN103072202B (en) 2014-01-08

Family

ID=48148999

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310039122.7A Active CN103072202B (en) 2013-02-01 2013-02-01 Pile toe maker convenient to use

Country Status (3)

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CN (1) CN103072202B (en)
DE (1) DE212014000040U1 (en)
WO (1) WO2014117744A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014117744A1 (en) * 2013-02-01 2014-08-07 江苏东浦管桩有限公司 Easy-to-use pile tip maker

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1644805A (en) * 2005-02-16 2005-07-27 周兆弟 Apparatus and method for constructing shape-variable pile in situ by static pressure and drawing
JP4052429B2 (en) * 2001-12-03 2008-02-27 三菱重工業株式会社 Pipe end face processing equipment
CN102489648A (en) * 2011-12-16 2012-06-13 浙江博雷重型机床制造有限公司 Upsetting forming production line of sharp-pointed portions of spiral ground piles
CN102688935A (en) * 2012-06-15 2012-09-26 浙江博雷重型机床制造有限公司 Automatic forming equipment of pointed cone part of spiral ground pile

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB874966A (en) * 1958-08-18 1961-08-16 Schreiber Wood Ind Ltd An improved method and means for bending hardboard or other material which will takea set
JPH0280121A (en) * 1988-09-19 1990-03-20 Nkk Corp Bending method for composite steel plate
CN2858097Y (en) * 2006-01-05 2007-01-17 赵阿义 Nippers type extrusion forming device
CN202185495U (en) * 2011-08-01 2012-04-11 天津市津兆机电开发有限公司 Bending punch structure with pressure roller for stamping parts
CN203141645U (en) * 2013-02-01 2013-08-21 江苏东浦管桩有限公司 Conveniently used pile tip maker
CN103072202B (en) * 2013-02-01 2014-01-08 江苏东浦管桩有限公司 Pile toe maker convenient to use

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4052429B2 (en) * 2001-12-03 2008-02-27 三菱重工業株式会社 Pipe end face processing equipment
CN1644805A (en) * 2005-02-16 2005-07-27 周兆弟 Apparatus and method for constructing shape-variable pile in situ by static pressure and drawing
CN102489648A (en) * 2011-12-16 2012-06-13 浙江博雷重型机床制造有限公司 Upsetting forming production line of sharp-pointed portions of spiral ground piles
CN102688935A (en) * 2012-06-15 2012-09-26 浙江博雷重型机床制造有限公司 Automatic forming equipment of pointed cone part of spiral ground pile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014117744A1 (en) * 2013-02-01 2014-08-07 江苏东浦管桩有限公司 Easy-to-use pile tip maker

Also Published As

Publication number Publication date
CN103072202B (en) 2014-01-08
WO2014117744A1 (en) 2014-08-07
DE212014000040U1 (en) 2015-10-08

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Inventor after: Yan Chenghua

Inventor after: Wang Fansheng

Inventor before: Yan Chenghua

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: YAN CHENGHUA TO: YAN CHENGHUA WANG FANSHENG