CN103072162A - Full-hydraulic computer controlled plate splicing machine and using method thereof - Google Patents
Full-hydraulic computer controlled plate splicing machine and using method thereof Download PDFInfo
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- CN103072162A CN103072162A CN2013100123863A CN201310012386A CN103072162A CN 103072162 A CN103072162 A CN 103072162A CN 2013100123863 A CN2013100123863 A CN 2013100123863A CN 201310012386 A CN201310012386 A CN 201310012386A CN 103072162 A CN103072162 A CN 103072162A
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Abstract
The invention relates to a full-hydraulic computer controlled plate splicing machine and a using method thereof. A rack is provided with a main pressure oil cylinder, a lateral pressure oil cylinder and a positioning cylinder, which are communicated with a hydraulic station respectively. The main pressure oil cylinder transmits power to a movable beam. An upper heating plate is arranged at the upper end of the movable beam. A lower heating plate is correspondingly arranged below the upper heating plate. A material is placed on the lower heating plate. The lower heating plate is connected with the positioning cylinder in a blanking device. A part above the material is extruded by the main pressure oil cylinder, the lateral surface of the material is extruded by the lateral pressure oil cylinder, and the lower heating plate is positioned by the positioning cylinder. The hydraulic station has the characteristics of high power, movement stability and easiness for control and operation, the oil cylinders are used for realizing overall operation, the pressurization of the movable beam has the advantages of uniform pressure, high planeness of a plane and equal temperature, plates are smooth, unevenness between battens is low, the whole plate is slightly deformed, and cannot be bent and warped, and the machine has the characteristics of simple structure, convenience for use and improvement in the working efficiency.
Description
Technical field
The invention belongs to the woodworking machinery technical field, relate to a kind of all-hydraulic computer control plate joggling apparatus of producing required plank that fritter plank or batten are combined into
And using method
Background technology
In recent years, fast development along with building decoration and upholstery, the sharp increase of domestic timber demand amount, the breach of wood supply is more and more outstanding, the development wood-based panel industry is conducive to alleviate China's timber imbalance between supply and demand, it also is a kind of important channel of to save timber resource, therefore the appearance of plate joggling apparatus has caused people's great attention, piecing together trigger is exactly a kind of utilization machinery, hydraulic pressure and pneumatics are combined into a kind of woodworking machinery of producing required plank with fritter plank or batten, it has and saves time, laborsaving, high efficiency advantage, be subject to people's popular welcome, in recent years along with hydraulic transmission technology, the development of Pneumatic Transmission technology and PLC control technology, the plate joggling apparatus development is rapid, and it is ripe that every technology is tending towards.Therefore plate joggling apparatus is widely used in industrial production, has promoted simultaneously developing rapidly of sheet material industry.The sheet material out-of-flatness that existing piece machine is made, the unevenness between the batten is larger, and whole plate deflection is larger, is attended by the phenomenons such as crooked and warpage, for this reason the flatness of working face about the necessary assurance equipment.
Summary of the invention
For overcoming above-mentioned technical disadvantages, the invention provides that a kind of result of use is good, operation is few, consume less and increase work efficiency
All-hydraulic computer control plate joggling apparatus and using method thereof.
The present invention solves the technical method that its technical problem adopts: a kind of all-hydraulic computer control plate joggling apparatus, be respectively equipped with the main compressing cylinder that is connected with Hydraulic Station in frame, side pressurization oil cylinder and positional cylinder, main compressing cylinder with transmission of power to walking beam, be provided with heating board in the walking beam lower end, upper heating board corresponding below lower heating board is housed, material places on the lower heating board, lower heating board is connected with positional cylinder in the blanking device, extruding is implemented with main compressing cylinder in the top of material, the side of material is pushed with side pressurization oil cylinder, and lower heating board positions with positional cylinder.
Be provided with an energy electrical control cubicles that work is controlled to plate joggling apparatus in described frame.
Side at upper and lower heating board all is equipped with heat-generating pipe, the heating board operating temperature range: 150～200 ℃, at the heat-generating pipe opposite side thermal insulation board for thermal insulation is housed.
Base is equipped with in the bottom of described frame.
Be provided with shrinkage pool arranged in a uniform at described walking beam.
Described blanking device also is provided with retainer bar, connecting lever, supporting seat and rocking bar, connects by bearing pin between each parts.
The use step of above-mentioned all-hydraulic computer control plate joggling apparatus is:
The first step: open the Switching Power Supply of electrical control cubicles, the temp controlled meter on the control panel, touch control screen and the equal bright light of power supply indicator show normal the unlatching;
Second step: open hydraulic system (power source) switch in the touch control screen, equipment begins preheating simultaneously, and be 10～15 minutes preheating time;
The 3rd step: start-up routine, positional cylinder stretch out and arrive operating position (control flow has the display position state), little solid batten is put successively on lower heating board, and applied glue;
The 4th step: when temperature reaches 150～200 ℃ (but automatic heating), select main compressing cylinder, main compressing cylinder stops after stretching out and dropping to setting height, and plank is implemented extruding;
The 5th step: select side pressure oil cylinder side pressure oil cylinder to stretch out, plank is implemented extruding;
The 6th step: main compressing cylinder and side pressure oil cylinder are implemented extruding to plank simultaneously, and the dwell time is about 5 minutes;
The 7th step: after pressurize finishes, select the side pressure oil cylinder, the side pressure oil cylinder is retracted into original position;
The 8th step: main compressing cylinder rises to original position;
The 9th step: regioselective oil cylinder (positional cylinder is retracted into original position), drive simultaneously the blanking device lifting, product (solid plank) is carried away, after the workman connected material, operation was finished;
The tenth step: circulation beginning.
Linking between the above steps has sensor to finish, and namely previous step is not finished, and a rear step is to operate, otherwise can produce warning (buzzer).
When temperature between 150～200 ℃, pressure is at 100 ton hours, it is the most abundant that glue is combined with plank.
The invention has the beneficial effects as follows: adopt Hydraulic Station to be that power source has power large, motion steadily, easy to control, easy-operating characteristics, utilize oil cylinder to realize overall operation, the pressure of each oil cylinder can regulate to finish the different product needs as requested voluntarily, on, lower two heating boards are installed in respectively up and down two ends of frame, because the heating board required precision is high, adopt split type processing so that make, installment and debugging work all makes things convenient for, because what adopt is that walking beam moves downward pressurization, so workman's material loading and operation are all very convenient, it is even that the walking beam pressurization has pressure, planar smoothness is high, the advantage that temperature equates, so it is smooth that whole splicing machine is controlled the sheet material of making by electrical control cubicles, unevenness between the batten is little, whole plate deflection is little, can not produce bending and warpage and have simple in structure, easy to use, improve the characteristics of work efficiency.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the mounting structure figure of Hydraulic Station.
Among the figure: 1～frame, 2～electrical control cubicles, 3～main compressing cylinder, 4～walking beam, 5～upper heating board, 6～lower heating board, 7～heat-generating pipe, 8～side pressurization oil cylinder, 9～blanking device, 10～base, 11～positional cylinder, 12～Hydraulic Station.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of all-hydraulic computer control plate joggling apparatus is provided with an energy electrical control cubicles that work is controlled to plate joggling apparatus 2 in described frame 1, and base 10 is equipped with in the bottom of described frame 1; Be respectively equipped with main compressing cylinder 3, side pressurization oil cylinder 8 and the positional cylinder 11 that is connected with Hydraulic Station 12 in frame 1, main compressing cylinder 3 with transmission of power to walking beam 4, be provided with shrinkage pool arranged in a uniform at described walking beam 4, be provided with heating board 5 in walking beam 4 lower ends, upper heating board 5 corresponding below lower heating board 6 is housed, material places on the lower heating board 6, side at upper and lower heating board all is equipped with heat-generating pipe 7, heating board operating temperature range: 150～200 ℃, at heat-generating pipe 7 opposite sides thermal insulation board for thermal insulation is housed; Lower heating board 6 is connected with positional cylinder 11 in the blanking device 9, and described blanking device 9 also is provided with retainer bar, connecting lever, supporting seat and rocking bar, connects by bearing pin between each parts; Extruding is implemented with main compressing cylinder 3 in the top of material, and the side of material is pushed with side pressurization oil cylinder 8, and lower heating board 6 usefulness positional cylinders 11 position.
One. the major parameter of all-hydraulic computer control plate joggling apparatus:
1. main compressing cylinder (φ 180/ φ 140～500) is two, and pressure is 100T.
2. side pressure oil cylinder (φ 63/ φ 45～200) is five, and pressure is 30T.
3. positional cylinder (φ 100/ φ 60～250) is three, and pressure is 40T.
4. the equipment work tempo is: 〉=5min (can set up on their own time expand)
5. hydraulic system power is: 7.5KW, and 380V, heating board power is: 30KW, 380V,
General power is about: 40KW.
6. hydraulic work system medium: hydraulic oil; Work greatest limit pressure: 21MPa.
7. heating board operating temperature range: 150～200 ℃.
8. device fabrication product raw material are little solid batten, and thickness is 8～30mm.
9. device fabrication plank finished product is of a size of: 2440 * 1220 (long * wide), thickness is: 8～30mm.
Two. the production technology of all-hydraulic computer control plate joggling apparatus:
1. open the Switching Power Supply of electrical control cubicles, control panel shows (comprise temp controlled meter, the touch control screen all becomes show state-bright light with power supply indicator)
2. open hydraulic system (power source) switch in the touch control screen, equipment begins preheating (time is about 10～15 minutes) simultaneously.
3. start-up routine, regioselective cylinder (positional cylinder stretches out) arrives operating position (control flow has the display position state).
3. the workman just can put little solid batten on lower heating board successively, and applies glue.
4. when temperature reaches operating temperature range (150～200 degrees centigrade, but automatic heating), stop after selecting main compressing cylinder (main compressing cylinder stretches out) to drop to setting height, plank is implemented extruding.
5. select side pressure oil cylinder (the side pressure oil cylinder stretches out), plank is implemented extruding.
6. main compressing cylinder and side pressure oil cylinder are implemented extruding to plank simultaneously, and the dwell time is about 5 minutes.
7. after pressurize finishes, select side pressure oil cylinder (the side pressure oil cylinder is retracted into original position)
8. select main compressing cylinder (main compressing cylinder rises to original position)
9. regioselective oil cylinder (positional cylinder is retracted into original position) drives the blanking device lifting simultaneously, and product (solid plank) is carried away, and after the workman connected material, operation was finished.
10. circulation beginning.
Linking between the above steps has sensor to finish, and namely previous step is not finished, and a rear step is to operate, otherwise can produce warning (buzzer).
When temperature between 150～200 ℃, pressure is at 100 ton hours, it is the most abundant that glue is combined with plank, effect is best.
It is power source that the present invention adopts Hydraulic Station, has power large, motion steadily, easy to control, easy-operating characteristics, utilize oil cylinder to realize overall operation, the pressure of each oil cylinder can regulate to finish the different product needs as requested voluntarily, on, lower two heating boards are installed in respectively up and down two ends of frame, because the heating board required precision is high, adopt split type processing so that make, installment and debugging work all makes things convenient for, because what adopt is that walking beam moves downward pressurization, so workman's material loading and operation are all very convenient, it is even that the walking beam pressurization has pressure, planar smoothness is high, the advantage that temperature equates, so it is smooth that whole splicing machine is controlled the sheet material of making by electrical control cubicles, unevenness between the batten is little, whole plate deflection is little, can not produce bending and warpage, have simple in structure, easy to use, improve the characteristics of work efficiency.
Claims (9)
1. an all-hydraulic computer is controlled plate joggling apparatus, it is characterized in that: be respectively equipped with main compressing cylinder, side pressurization oil cylinder and the positional cylinder that is connected with Hydraulic Station in frame, main compressing cylinder with transmission of power to walking beam, be provided with heating board in the walking beam lower end, upper heating board corresponding below lower heating board is housed, material places on the lower heating board, lower heating board is connected with positional cylinder in the blanking device, extruding is implemented with main compressing cylinder in the top of material, the side of material is pushed with side pressurization oil cylinder, and lower heating board positions with positional cylinder.
2. all-hydraulic computer is controlled plate joggling apparatus as claimed in claim 1, it is characterized in that: be provided with an energy electrical control cubicles that work is controlled to plate joggling apparatus in described frame.
3. all-hydraulic computer control plate joggling apparatus as claimed in claim 1, it is characterized in that: the side at upper and lower heating board all is equipped with heat-generating pipe, the heating board operating temperature range: 150～200 ℃, at the heat-generating pipe opposite side thermal insulation board for thermal insulation is housed.
4. all-hydraulic computer is controlled plate joggling apparatus as claimed in claim 1 or 2, and it is characterized in that: base is equipped with in the bottom of described frame.
5. all-hydraulic computer is controlled plate joggling apparatus as claimed in claim 1, it is characterized in that: be provided with shrinkage pool arranged in a uniform at described walking beam.
6. all-hydraulic computer is controlled plate joggling apparatus as claimed in claim 1, and it is characterized in that: described blanking device also is provided with retainer bar, connecting lever, supporting seat and rocking bar, connects by bearing pin between each parts.
7. use the as claimed in claim 1 method of all-hydraulic computer control plate joggling apparatus, it is characterized in that using step to be:
The first step: open the Switching Power Supply of electrical control cubicles, the temp controlled meter on the control panel, touch control screen and the equal bright light of power supply indicator show normal the unlatching;
Second step: open the hydraulic system switch in the touch control screen, equipment begins preheating simultaneously, and be 10～15 minutes preheating time;
The 3rd step: start-up routine, positional cylinder stretch out and arrive the operating position, little solid batten is put successively on lower heating board, and applied glue;
The 4th step: when temperature reaches 150～200 ℃, select main compressing cylinder, main compressing cylinder stops after stretching out and dropping to setting height, and plank is implemented extruding;
The 5th step: select the side pressure oil cylinder, the side pressure oil cylinder stretches out, and plank is implemented extruding;
The 6th step: main compressing cylinder and side pressure oil cylinder are implemented extruding to plank simultaneously, and the dwell time is about 5 minutes;
The 7th step: after pressurize finishes, select the side pressure oil cylinder, the side pressure oil cylinder is retracted into original position;
The 8th step: main compressing cylinder rises to original position;
The 9th step: the regioselective oil cylinder, positional cylinder is retracted into original position, drives simultaneously the blanking device lifting, and product is carried away, and after the workman connected material, operation was finished;
The tenth step: circulation beginning.
8. all-hydraulic computer is controlled plate joggling apparatus as claimed in claim 7, and it is characterized in that: the linking between the above steps has sensor to finish, and namely previous step is not finished, and a rear step is to operate, otherwise can produce warning.
9. all-hydraulic computer control plate joggling apparatus as claimed in claim 7 is characterized in that: when temperature between 150～200 ℃, pressure is at 100 ton hours, it is the most abundant that glue is combined with plank.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100123863A CN103072162A (en) | 2013-01-14 | 2013-01-14 | Full-hydraulic computer controlled plate splicing machine and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100123863A CN103072162A (en) | 2013-01-14 | 2013-01-14 | Full-hydraulic computer controlled plate splicing machine and using method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072163A (en) * | 2013-01-14 | 2013-05-01 | 韶关市西马克液压缸有限公司 | Full-hydraulic computer controlled plate splicing machine |
| CN103802178A (en) * | 2014-03-04 | 2014-05-21 | 成都浪度家私有限公司 | Mechanism for splicing forming of wood plates |
| CN103850996A (en) * | 2014-03-19 | 2014-06-11 | 湖州市南浔祥龙木业制造厂 | Hydraulic control system for constant pressure press for timber floor |
| CN103878838A (en) * | 2014-03-19 | 2014-06-25 | 湖州市南浔祥龙木业制造厂 | Constant-pressure press for wood floor |
| CN104608214A (en) * | 2015-01-26 | 2015-05-13 | 郑宇驰 | Splicing method and device for plywood |
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| US4510009A (en) * | 1982-09-25 | 1985-04-09 | Meinan Machinery Works, Inc. | Veneer splicing apparatus |
| CN2040846U (en) * | 1988-12-06 | 1989-07-12 | 周祖贵 | New-type bamboo splice plate machine |
| CN2368673Y (en) * | 1999-04-21 | 2000-03-15 | 杜光智 | Panel binding apparatus |
| CN2822920Y (en) * | 2005-03-16 | 2006-10-04 | 何培炜 | Down turning type carpenter's board splicing machine |
| CN202264272U (en) * | 2011-08-26 | 2012-06-06 | 福建省顺昌县升升木业有限公司 | Wooden plate plying machine |
| CN103072163A (en) * | 2013-01-14 | 2013-05-01 | 韶关市西马克液压缸有限公司 | Full-hydraulic computer controlled plate splicing machine |
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2013
- 2013-01-14 CN CN2013100123863A patent/CN103072162A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510009A (en) * | 1982-09-25 | 1985-04-09 | Meinan Machinery Works, Inc. | Veneer splicing apparatus |
| CN2040846U (en) * | 1988-12-06 | 1989-07-12 | 周祖贵 | New-type bamboo splice plate machine |
| CN2368673Y (en) * | 1999-04-21 | 2000-03-15 | 杜光智 | Panel binding apparatus |
| CN2822920Y (en) * | 2005-03-16 | 2006-10-04 | 何培炜 | Down turning type carpenter's board splicing machine |
| CN202264272U (en) * | 2011-08-26 | 2012-06-06 | 福建省顺昌县升升木业有限公司 | Wooden plate plying machine |
| CN103072163A (en) * | 2013-01-14 | 2013-05-01 | 韶关市西马克液压缸有限公司 | Full-hydraulic computer controlled plate splicing machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072163A (en) * | 2013-01-14 | 2013-05-01 | 韶关市西马克液压缸有限公司 | Full-hydraulic computer controlled plate splicing machine |
| CN103802178A (en) * | 2014-03-04 | 2014-05-21 | 成都浪度家私有限公司 | Mechanism for splicing forming of wood plates |
| CN103850996A (en) * | 2014-03-19 | 2014-06-11 | 湖州市南浔祥龙木业制造厂 | Hydraulic control system for constant pressure press for timber floor |
| CN103878838A (en) * | 2014-03-19 | 2014-06-25 | 湖州市南浔祥龙木业制造厂 | Constant-pressure press for wood floor |
| CN103850996B (en) * | 2014-03-19 | 2016-02-10 | 湖州市南浔祥龙木业制造厂 | The hydraulic control system of wood flooring constant voltage press |
| CN103878838B (en) * | 2014-03-19 | 2016-05-11 | 湖州市南浔祥龙木业制造厂 | Timber floor constant voltage press |
| CN104608214A (en) * | 2015-01-26 | 2015-05-13 | 郑宇驰 | Splicing method and device for plywood |
| CN104608214B (en) * | 2015-01-26 | 2016-09-14 | 郑宇驰 | The joining method of plywood and equipment |
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Application publication date: 20130501 |