CN103071561A - Flour processing method capable of increasing refined flour rate - Google Patents
Flour processing method capable of increasing refined flour rate Download PDFInfo
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- CN103071561A CN103071561A CN2013100303885A CN201310030388A CN103071561A CN 103071561 A CN103071561 A CN 103071561A CN 2013100303885 A CN2013100303885 A CN 2013100303885A CN 201310030388 A CN201310030388 A CN 201310030388A CN 103071561 A CN103071561 A CN 103071561A
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Abstract
The invention discloses a flour processing method capable of increasing a refined flour rate, and belongs to the field of flour processing methods. The method comprises the steps of (A), preparing materials, (B), cleaning wheat, (C), grinding and bolting, (D), cleaning flour, and (E), blending the flour, wherein in Step (C), 18-level grinding is adopted; a square plansifter is used for lattice-by-lattice bolting; bolting silks of five lattices, namely a D2, a 1M2, a 2M, a CM and a DM in a reduction system are densified; refined flour is bolted out to the greatest extent before flour milling; and in Step (E), under-lattice flour meeting quality standards in flour blending pipelines connected with the D2, the 1M2, the 2M, the CM and the DM are blended into the refined flour. With the method of the method, only very low equipment cost is required to be invested, can the refined flour rate of wheat flour be increased from the present average 48-50% to above 55%; the rate is increased by 5%; and a utilization ratio and a product additional value of special flour for domestic wheat production are increased.
Description
Technical field
The present invention relates to a kind of flour processing method, particularly a kind of flour processing method of energy Effective Raise fine powder rate.
Background technology
At present, the flour industry development presents two main trend: along with the raising of people's living standard, also more and more higher to the requirement of flour and flour-made food on the one hand, and increasing to the fine powder demand that its nutrition is good, quality is high, category is complete; The aspect is along with flour processing method reaches its maturity in addition, production technology is constantly brought forth new ideas, flower characters improves gradually, the all purpose flour that the kind of flour had been distinguished by physical index by the past develops into the various tailored flours of distinguishing by flour-made food kind and quality, the tailored flour that configuration categories is various is had higher requirement to basic powder, and ash content still less, whiteness is higher.How to improve by new technology transformation, new technology, improve to greatest extent the fine powder rate of wheat processing, improve the quality of basic powder, thereby adapt to the configuration requirement of various tailored flours, the added value that could improve the flour industry product is the technical problem that the flour industry needs to be resolved hurrily.
Summary of the invention
The object of the invention provide a kind of can Effective Raise on very low equipment investment basis the flour processing method of fine powder rate, by to D in the reduction system
2, 1M
2, 2M, CM, the DM bolting silk configuration that amounts to 5 storehouses sieve lattice does the encryption process, and to clear powder and join the tube cell road carry out reasonably combined, under the prerequisite of ensure quality, with fine powder to greatest extent in powder process front road screen out.
The present invention proposes a kind of flour processing method that improves the fine powder rate, may further comprise the steps:
(A) get the raw materials ready: the wheat that gluten surpasses more than 34% accounts for into 50%～60% of mill wheat, and gluten is that 28～30% middle gluten wheats account for into 40～50% of mill wheat, and the wholemeal whiteness after the wheat blending must not be lower than 67;
(B) clean wheat proportioning: wheat is carried out three screens, and secondary threshes wheat, and secondary removes stone, primary cleaning, and a selection by winnowing makes wheat dust and weed-trifles impurity after the cleaning≤0.3%, gravel content wherein≤0.02%, different kind Cereals≤0.5% mixes above-mentioned wheat;
(C) grinding, screen: adopt 18 grades of grindings, namely 9 road reductions, 1 road sizing, 6 road shellings, 2 road tail rolls are respectively 1M
1, 1M
2, 2M, 3M, 4M, 5M, 6M, 7M, CM, 1S, 1B, 2B, 3B, 4BC, 4Bf, XB, 1T, 2T, wheat is 2～3% all by CB36 number sieve by the retention of sieving for CB42 number after grinding; Adopt many single-frame screens of square plansifter, with the 1M in the reduction system
2, the material that goes out of 2M, CM three storehouses and 2B storehouse sub-argument sieves storehouse D again
2, 1M
1The material that the storehouse sub-argument goes out sieves the bolting silk encryption configuration that storehouse DM amounts to five storehouses sieve lattice again, with fine powder to greatest extent in powder process front road screen out;
(D) clear powder: with the acting in conjunction of wheat flour purifier by vibration throwing, pneumatic jig combination, the material that granule size is identical, it is pure endosperm particle, the fine bran grain, connecting three kinds of different materials of quality of bran endosperm particle effectively separates, accomplish that homogeneity merges, be sent to respectively that different grinding systems grinds again, screen;
(E) join powder: the flour of screen different brackets is out joined powder by joining the powder system of joining that powder pipeline forms by tens of, with D
2Lower, 1M
2Under lower, the 2M, about the CM, under the DM the lower road powder that meets quality standard of joining in the powder pipeline that connects of totally 5 storehouses allocate in the fine powder.
Preferably, the bolting silk encryption configuration of the sieve of 5 storehouses in described grinding screen step lattice refers to D
2The storehouse is adopted 12 lattice, 129 mesh sieves, 2 lattice, 139 mesh sieves, 5 lattice, 97 mesh sieves, 5 lattice, 82 eye mesh screens, 1M successively
2The storehouse is adopted 2 lattice, 129 eye mesh screens, 5 lattice, 125 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 97 eye mesh screens, 5 lattice, 82 eye mesh screens successively, the 2M storehouse is adopted 7 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 4 lattice, 139 eye mesh screens, 6 lattice, 82 eye mesh screens successively, the CM storehouse is adopted 6 lattice, 139 eye mesh screens, 12 lattice, 129 eye mesh screens, 6 lattice, 74 eye mesh screens successively, DM adopts 6 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 3 lattice, 129 eye mesh screens successively, and the screen spacing of above-mentioned every diagrid net is 500mm.
The screen system that described many square plansifters form has 34 sieve storehouses, and wherein 4 storehouses are the test sieve storehouse.
Described screen step is in time sifted out the flour that produces after each road flour mill grinds, by quality, granularity with flour be divided into fine powder, special two powder, standard flour, four grades of inferior powder at goods, make its quantity adapt to the setting flow of each road flour mill.
Bolting silk in the described screen step is extra quality screen cloth, and the described powder system of joining of joining in the powder step is joined powder pipeline by 52 and formed.
The invention has the beneficial effects as follows: adopt innovative technology of the present invention, can be under the essentially identical prerequisite of raw material, only need to drop into very low equipment cost, just wheat flour fine powder rate can be brought up to more than 55% by now average 48-50%, improve 5 percentage points, improve the utilization rate of domestic Wheat Production tailored flour, reduce the tailored flour production cost, increase economic efficiency.Bolting silk encryption configuration through 5 storehouses sieve lattice makes and joins D in the powder system
2Lower, 1M
2Under lower, the 2M, about the CM, under the DM the lower road powder in totally 5 storehouses can reach following quality index,
Above index meets the national standard requirement of fine powder fully, and namely gluten is more than 26, and ash content is less than 0.7; Whiteness can reach this Enterprise Product Standards, and namely whiteness is more than 76.Two kinds of supplied materials wheat proportioning ratios in the material preparation step draw through the production line repetition test, and getting the raw materials ready in this ratio just to reach the technique effect of the fine powder rate that improves 5 percentage points.
Description of drawings
Fig. 1 is the bolting silk encryption configuration structural representation of sieve lattice in 5 storehouses in the reduction of the present invention system;
F among the figure
LowerThe lower road powder F of expression
OnRepresent to set out on a journey powder
* * represent extra quality screen cloth.6 * * expression sieve aperture specification is 74 orders, 7 * * expression sieve aperture specification 82 orders, 8 * * expression sieve aperture specification is 86 orders, 9 * * expression sieve aperture specification is 97 orders, 10 * * expression sieve aperture specification is 109 orders, 11 * * expression sieve aperture specification is 116 orders, 12 * * expression sieve aperture specification is 125 orders, 13 * * expression sieve aperture specification is 129 orders, 14 * * expression sieve aperture specification is 139 orders.
The realization of the object of the invention, functional characteristics and advantage are described further with reference to accompanying drawing in connection with embodiment.
The specific embodiment
Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
With reference to Fig. 1, the embodiment one that the present invention improves the flour processing method of fine powder rate is proposed, the present embodiment may further comprise the steps:
(A) get the raw materials ready: the wheat that gluten surpasses more than 34% accounts for into 51% of mill wheat, and gluten is that 28～30% middle gluten wheats account for into 49% of mill wheat, and the wholemeal whiteness after the wheat blending must not be lower than 67;
(B) clean wheat proportioning: wheat is carried out three screens, and secondary threshes wheat, and secondary removes stone, primary cleaning, and a selection by winnowing makes wheat dust and weed-trifles impurity after the cleaning≤0.3%, gravel content wherein≤0.02%, different kind Cereals≤0.5% mixes above-mentioned wheat;
(C) grinding, screen: adopt 18 grades of grindings, namely 9 road reductions, 1 road sizing, 6 road shellings, 2 road tail rolls are respectively 1M
1, 1M
2, 2M, 3M, 4M, 5M, 6M, 7M, CM, 1S, 1B, 2B, 3B, 4BC, 4Bf, XB, 1T, 2T, wheat is 2～3% all by CB36 number sieve by the retention of sieving for CB42 number after grinding; Adopt many single-frame screens of square plansifter, with the 1M in the reduction system
2, the material that goes out of 2M, CM three storehouses and 2B storehouse sub-argument sieves storehouse D again
2, 1M
1The material that the storehouse sub-argument goes out sieves the bolting silk encryption configuration that storehouse DM amounts to five storehouses sieve lattice again, with fine powder to greatest extent in powder process front road screen out;
(D) clear powder: with the acting in conjunction of wheat flour purifier by vibration throwing, pneumatic jig combination, the material that granule size is identical, it is pure endosperm particle, the fine bran grain, connecting three kinds of different materials of quality of bran endosperm particle effectively separates, accomplish that homogeneity merges, be sent to respectively that different grinding systems grinds again, screen;
(E) join powder: the flour of screen different brackets is out joined powder by joining the powder system of joining that powder pipeline forms by tens of, with D
2Lower, 1M
2Under lower, the 2M, about the CM, under the DM the lower road powder that meets quality standard of joining in the powder pipeline that connects of totally 5 storehouses allocate in the fine powder.
The bolting silk encryption configuration of the 5 storehouses sieve lattice in the described grinding screen step refers to D
2The storehouse is adopted 12 lattice, 129 mesh sieves, 2 lattice, 139 mesh sieves, 5 lattice, 97 mesh sieves, 5 lattice, 82 eye mesh screens, 1M successively
2The storehouse is adopted 2 lattice, 129 eye mesh screens, 5 lattice, 125 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 97 eye mesh screens, 5 lattice, 82 eye mesh screens successively, the 2M storehouse is adopted 7 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 4 lattice, 139 eye mesh screens, 6 lattice, 82 eye mesh screens successively, the CM storehouse is adopted 6 lattice, 139 eye mesh screens, 12 lattice, 129 eye mesh screens, 6 lattice, 74 eye mesh screens successively, DM adopts 6 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 3 lattice, 129 eye mesh screens successively, and the screen spacing of above-mentioned every diagrid net is 500mm.The screen system that described many square plansifters form has 34 sieve storehouses, and wherein 4 storehouses are the test sieve storehouse.Described screen step is in time sifted out the flour that produces after each road flour mill grinds, by quality, granularity with flour be divided into fine powder, special two powder, standard flour, four grades of inferior powder at goods, make its quantity adapt to the setting flow of each road flour mill.Bolting silk in the described screen step is extra quality screen cloth, and the described powder system of joining of joining in the powder step is joined powder pipeline by 52 and formed.
With reference to Fig. 1, propose embodiments of the invention two, the present embodiment and embodiment one are basic identical, and difference is the raw material proportioning in the material preparation step, the wheat of namely selecting gluten to surpass more than 34% accounts for into 55% of mill wheat, and gluten is that 28～30% middle gluten wheats account for into 45% of mill wheat.
With reference to Fig. 1, propose embodiments of the invention three, the present embodiment and embodiment one are basic identical, and difference is the raw material proportioning in the material preparation step, the wheat of namely selecting gluten to surpass more than 34% accounts for into 58% of mill wheat, and gluten is that 28～30% middle gluten wheats account for into 42% of mill wheat.
The above only is the preferred embodiments of the present invention; be not so limit claim of the present invention; every equivalent structure transformation that utilizes description of the present invention to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (5)
1. a flour processing method that improves the fine powder rate is characterized in that, may further comprise the steps:
(A) get the raw materials ready: the wheat that gluten surpasses more than 34% accounts for into 50%～60% of mill wheat, and gluten is that 28～30% middle gluten wheats account for into 40～50% of mill wheat, and the wholemeal whiteness after the wheat blending must not be lower than 67;
(B) clean wheat proportioning: wheat is carried out three screens, and secondary threshes wheat, and secondary removes stone, primary cleaning, and a selection by winnowing makes wheat dust and weed-trifles impurity after the cleaning≤0.3%, gravel content wherein≤0.02%, different kind Cereals≤0.5% mixes above-mentioned wheat;
(C) grinding, screen: adopt 18 grades of grindings, namely 9 road reductions, 1 road sizing, 6 road shellings, 2 road tail rolls are respectively 1M
1, 1M
2, 2M, 3M, 4M, 5M, 6M, 7M, CM, 1S, 1B, 2B, 3B, 4BC, 4Bf, XB, 1T, 2T, wheat is 2～3% all by CB36 number sieve by the retention of sieving for CB42 number after grinding; Adopt many single-frame screens of square plansifter, with the 1M in the reduction system
2, the material that goes out of 2M, CM three storehouses and 2B storehouse sub-argument sieves storehouse D again
2, 1M
1The material that the storehouse sub-argument goes out sieves the bolting silk encryption configuration that storehouse DM amounts to five storehouses sieve lattice again, with fine powder to greatest extent in powder process front road screen out;
(D) clear powder: with the acting in conjunction of wheat flour purifier by vibration throwing, pneumatic jig combination, the material that granule size is identical, it is pure endosperm particle, the fine bran grain, connecting three kinds of different materials of quality of bran endosperm particle effectively separates, accomplish that homogeneity merges, be sent to respectively that different grinding systems grinds again, screen;
(E) join powder: the flour of screen different brackets is out joined powder by joining the powder system of joining that powder pipeline forms by tens of, with D
2Lower, 1M
2Under lower, the 2M, about the CM, under the DM the lower road powder that meets quality standard of joining in the powder pipeline that connects of totally 5 storehouses allocate in the fine powder.
2. the flour processing method of raising fine powder rate according to claim 1 is characterized in that, the bolting silk encryption configuration of the 5 storehouses sieve lattice in the described grinding screen step refers to D
2The storehouse is adopted 12 lattice, 129 mesh sieves, 2 lattice, 139 mesh sieves, 5 lattice, 97 mesh sieves, 5 lattice, 82 eye mesh screens, 1M successively
2The storehouse is adopted 2 lattice, 129 eye mesh screens, 5 lattice, 125 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 97 eye mesh screens, 5 lattice, 82 eye mesh screens successively, the 2M storehouse is adopted 7 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 4 lattice, 139 eye mesh screens, 6 lattice, 82 eye mesh screens successively, the CM storehouse is adopted 6 lattice, 139 eye mesh screens, 12 lattice, 129 eye mesh screens, 6 lattice, 74 eye mesh screens successively, DM adopts 6 lattice, 139 eye mesh screens, 5 lattice, 129 eye mesh screens, 2 lattice, 139 eye mesh screens, 3 lattice, 129 eye mesh screens successively, and the screen spacing of above-mentioned every diagrid net is 500mm.
3. the flour processing method of raising fine powder rate according to claim 2 is characterized in that, the screen system that described many square plansifters form has 34 sieve storehouses, and wherein 4 storehouses are the test sieve storehouse.
4. the flour processing method of raising fine powder rate according to claim 3, it is characterized in that, described screen step is in time sifted out the flour that produces after each road flour mill grinds, by quality, granularity with flour be divided into fine powder, special two powder, standard flour, four grades of inferior powder at goods, make its quantity adapt to the setting flow of each road flour mill.
5. the flour processing method of raising fine powder rate according to claim 4 is characterized in that, the bolting silk in the described screen step is extra quality screen cloth, and the described powder system of joining of joining in the powder step is joined powder pipeline by 52 and formed.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894260A (en) * | 2014-03-25 | 2014-07-02 | 王洪福 | Efficient simplified wheat flour milling technology and efficient simplified wheat flour milling device |
| CN104549610A (en) * | 2013-10-16 | 2015-04-29 | 河南实佳面粉有限公司 | Wheat milling technology free of repeated grinding |
| CN104719747A (en) * | 2015-04-08 | 2015-06-24 | 青岛万润丰食品有限公司 | Whole rye flour and production method thereof |
| CN105149043A (en) * | 2015-08-31 | 2015-12-16 | 明光市双喜粮油食品有限公司 | Processing technology for improving grinding flour yield |
| CN105211153A (en) * | 2015-09-01 | 2016-01-06 | 武汉市麦浪面业有限公司 | The preparation method of fried root of kudzu vine flour |
| CN107594352A (en) * | 2017-08-07 | 2018-01-19 | 合肥市晶谷米业有限公司 | A kind of coarse cereals flour |
| CN108405068A (en) * | 2018-02-09 | 2018-08-17 | 河南迪普森农业开发有限公司 | The manufacture craft and system of low spot glutinous rice flour in high precision |
| CN108855423A (en) * | 2018-07-13 | 2018-11-23 | 内蒙古兆丰河套面业有限公司 | A kind of cold powder manufacturing apparatus of oscillating mode wheat |
| CN109127006A (en) * | 2018-07-13 | 2019-01-04 | 内蒙古兆丰河套面业有限公司 | A kind of cold flour producing process processed of wheat |
| CN109675677A (en) * | 2018-12-17 | 2019-04-26 | 山东奥颐生物科技有限公司 | Flour production technique and Flour production system |
| WO2019072160A3 (en) * | 2017-10-13 | 2019-05-31 | 王洪福 | High efficiency low temperature extrusion cutting and grinding wheat milling process and milling apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104549610A (en) * | 2013-10-16 | 2015-04-29 | 河南实佳面粉有限公司 | Wheat milling technology free of repeated grinding |
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| CN103894260A (en) * | 2014-03-25 | 2014-07-02 | 王洪福 | Efficient simplified wheat flour milling technology and efficient simplified wheat flour milling device |
| CN104719747A (en) * | 2015-04-08 | 2015-06-24 | 青岛万润丰食品有限公司 | Whole rye flour and production method thereof |
| CN105149043A (en) * | 2015-08-31 | 2015-12-16 | 明光市双喜粮油食品有限公司 | Processing technology for improving grinding flour yield |
| CN105211153A (en) * | 2015-09-01 | 2016-01-06 | 武汉市麦浪面业有限公司 | The preparation method of fried root of kudzu vine flour |
| CN107594352A (en) * | 2017-08-07 | 2018-01-19 | 合肥市晶谷米业有限公司 | A kind of coarse cereals flour |
| WO2019072160A3 (en) * | 2017-10-13 | 2019-05-31 | 王洪福 | High efficiency low temperature extrusion cutting and grinding wheat milling process and milling apparatus |
| CN108405068A (en) * | 2018-02-09 | 2018-08-17 | 河南迪普森农业开发有限公司 | The manufacture craft and system of low spot glutinous rice flour in high precision |
| CN108405068B (en) * | 2018-02-09 | 2023-10-20 | 河南迪普森农业开发有限公司 | Manufacturing process and system of high-precision low-speckle glutinous rice flour |
| CN108855423A (en) * | 2018-07-13 | 2018-11-23 | 内蒙古兆丰河套面业有限公司 | A kind of cold powder manufacturing apparatus of oscillating mode wheat |
| CN109127006A (en) * | 2018-07-13 | 2019-01-04 | 内蒙古兆丰河套面业有限公司 | A kind of cold flour producing process processed of wheat |
| CN109675677A (en) * | 2018-12-17 | 2019-04-26 | 山东奥颐生物科技有限公司 | Flour production technique and Flour production system |
| CN109675677B (en) * | 2018-12-17 | 2022-09-06 | 山东龙脉中医药科技有限公司 | Flour production process and flour production system |
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