CN103070507A - Method for manufacturing bionic flower made of compound fabric and capable of expanding under humidity control - Google Patents
Method for manufacturing bionic flower made of compound fabric and capable of expanding under humidity control Download PDFInfo
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- CN103070507A CN103070507A CN201310038109XA CN201310038109A CN103070507A CN 103070507 A CN103070507 A CN 103070507A CN 201310038109X A CN201310038109X A CN 201310038109XA CN 201310038109 A CN201310038109 A CN 201310038109A CN 103070507 A CN103070507 A CN 103070507A
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- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a method for manufacturing a bionic flower made of compound fabric and capable of expanding under humidity control, and belongs to the technical field of a spinning imitation method. A proper amount of water swellable particles or microfiber is filled between two layers of non-woven fabric with the same or different gram weight, the two layers of non-woven fabric are sewn to form an expandable structure according to a certain pattern, as the material filled in the dual-layer fabric rapidly increases in volume after absorbing water, and space formed by the sewn dual-layer fabric is limited, expanding force formed by the expanding material in the process of enlarging space can drive the non-woven fabric to expand automatically; and the dual-layer compound fabric can be used for manufacturing foldable leaves and a bud according to the principle, the leaves and the bud can unfold under the expanding driving force after being watered, and accordingly, an intelligent bionic flower is produced. The manufacturing method disclosed by the invention is simple and feasible, and is low in cost, the non-woven fabric is easy to dye and can be dyed to form different colors, and the bionic products can be widely applicable to entertainment toys, household decoration, wedding ceremonies, offices, hotels and the like.
Description
Technical field
The invention belongs to weaving and copy the method and technology field, be specifically related to a kind of method of utilizing the deployable compound fabric of wet control to make bionical flower.A kind of method simple, with low cost, that the deployable compound fabric of wet control that energy mould artificial flowers are bloomed after watering is made bionical flower of making is provided.
Background technology
Artificial flower (also claiming artificial flowers, bionical flower), as its name suggests, be exactly with fresh flower as source, imitated with raw materials such as cloth, yarn, silk, plastics.Today, artificial product is more done better, several looking genuine.Except showing various fresh flowers, also had simulation leaf, emulation limb, emulation weeds, artificial tree etc.
Because the opening of fresh flower is ten days first quarter moons at most, three days on the two at least, the virtue appearance was withered in an instant, can only become the memory of moment, and safeguarded the cleaning trouble.The requirement of people to flower ornamental timeliness satisfied in the appearance of artificial flower and application, and the life of flowers works is prolonged.Artificial flower (artificial flowers, bionical flower) has many advantages: (1) plasticity is strong, environmental protection, raw material mainly contains: plastic products, silk fabrics, terylene goods, also useful resin clay is allocated the material of making, use in addition metal bar, glass tube, blowing paper, filament, facing paper, colored ribbon, these materials are all pollution-free or pollute very little.Can cooperate greatly the model of special height, shape because of the elasticity of material, and can protect evergreenly, break through the restriction of genuine piece.Lifelike image, lively, can match in excellence or beauty with the flowers and plants of plantation fully; (2) affected by environment little, present public place, office adopt air-conditioning mostly, indoor light is usually inadequate, therefore will to have planted a plant be not a nothing the matter indoor, but artificial flower can reach the color and luster of the artificial flowers and plants of this purpose easily, can keep over a long time the bright-coloured four seasons such as one, can as the flowers and plants of plantation, can not decay withered.(3) easy maintenance, the branches and leaves of artificial flower are not mouldy, without putrefaction, need not water, and do not grow mosquitos and flies; Artificial flowers and plants do not need manually to cultivate, can save water, the trouble such as pruning, smelting worm; Artificial flower needn't carry out photosynthesis, more eats the side effect of hurting sb.'s feelings by mistake without the child, and this is fit in the family child old man be arranged and family that the man and wife goes to work very much; (4) price of most artificial flowers and plants is not high, and very grass is really spent in also being significantly less than of having, and transportation is convenient, carrying is light: when need change design, reconfigure collocation, can change different atmosphere.Be fit to popular family and beautify the environment, and lasting.
China's annual flowers market amount of consumption reaches 540 about hundred million.Illustrate that the flowers market containing huge potentiality and business opportunity.The industry demand in 1 year of artificial flower (artificial flowers, bionical flower) is also very huge in the above market demand of tens billion of units with the speed increase more than 40% every year along with international interior design in recent years.Artificial flower can be used to beautify household, also can be at large hotel, the exhibition center, the supermarket, the public arenas such as station ornaments are decorated, and it is reported: over nearly more than 50 years, artificial flowers have formed large-scale producing in the world, the economically developed countries such as U.S., method, moral, mouth and Holland are to the sales volume cumulative year after year of artificial flowers.The artificial flowers of the U.S. in 2004 sell 17.5 hundred million dollars altogether, increase by 1.5 times before 10 years.The dried flower that people from Australia's Leah is produced, the tulip that produces just like Holland has long enjoyed a good reputation just like that.Successively export to more than 60 country.Be acknowledged as " the forever flower of amaranthine fashion ".Abound with the Singapore of " a recklessly Ji " cattleya, craft of gilding is applied in the orchid more creatively and goes, create the jewelrys such as multiple sparkling brooch, earrings, chain pendant, be subject to many stars, singer, soccer star's welcome.As seen the non-same common music of the commodity value of artificial flowers.
The modern yearns for nature, is pursuing the art of life, pursues comfortablely and satisfied, and artificial flower significantly progresses greatly on the matter material, from the pure craft in past to present computer spectrogram, prints molding.On material, TQ-RR combined polyether resin is exactly a kind of raw material that is specifically designed to the production that is exclusively used in floral leaf in the emulation plant.The floral leaf feel fidelity of producing with it is high, and outward appearance is true to nature, and it contains the required various auxiliary agents of production hard polyurethane foams; In addition, also have artificial flower (seeing CN 89107577.1) that polyurethane artificial flowers and preparation method thereof (seeing 200910041065.X), paper composite make and fabric artificial flower (seeing CN 99248346.8) etc.
On manufacture craft, patent report has been arranged a kind of method of making artificial floor by using cloning fresh flower adopts the fresh flower clone to form, material is silicon rubber, it can not only show raised grain, neck arteries and veins, texture and the positive and negative depth color of really spending, and moulding is true to nature, (seeing CN 02157990.3) bright in colour; Also someone has reported the preparation method (seeing CN 92105477.7) of the odoriferous artificial flower of a kind of energy; And adopt electric-motor drive be power can automatic opening/closing dynamic plastics artificial flower (seeing CN94211679.8) and employing solar energy be the automatic plastic artificial flower (seeing CN 200920111802.4) of power.Yet, yet there are no up to now water or wet condition under can automatically open up leaf and the report of artificial (bionical) the intelligent plants and flowers preparation method of automatically blooming.
Summary of the invention
For the above-mentioned problems in the prior art, the technical problem to be solved in the present invention provides a kind of preparation method who makes the bionical flower simple, with low cost, that energy mould artificial flowers are bloomed after watering.
In order to solve the problems of the technologies described above, the invention provides the method that the deployable compound fabric of a kind of wet control is made bionical flower, it is characterized in that comprising the steps:
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that comprising the steps:
1) preparation of the deployable compound fabric of wet control
According to the design needs be 15～80g/m 2 grammes per square metres
2Nonwoven fabric laminate between uniform filling or partially filled 10～60g/m
2The water uptake expansion material of weight, around the stitching nonwoven fabric laminate, and make the rib line by design lines or 1-5cm spacing, fixing filler, but make the compound fabric of suction Automatic-expanding under folding or the roll-up state, partially filled referring to according to the actual design needs wherein is if need to meet the part uniform filling that water launches, and the part that chance water does not need to launch is not filled;
2) making of bionical flower and leaf
But adopt the direct cutting of compound fabric of the Automatic-expanding that step 1) obtains or folding and produce various bionical flowers or leaf according to the paper folding method, need the limit of cutting to sew up again in the manufacturing process.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described nonwoven is to be unstained or to have dyeed or terylene, polypropylene fibre and the polyamide fibre nonwoven of stamp line.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described 2 grammes per square metres are 15～80 g/m
2Nonwoven fabric laminate be together non-woven fabric compounded with grammes per square metre or different grammes per square metres.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described nonwoven is undertaken obtaining hydrophilic nonwoven after the modification by commercially available hydrophilic finishing agent.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described water uptake expansion material is polyacrylic resin particle, water swelling rubber particle or PLA swelling fiber.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described bionical flower and leaf can be bonded on the limb of plastics, polyether resin, metal or various composites, are made into the intelligent bionic plants and flowers.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that described nonwoven responds to variable color/developer through ferrous ion and process, concrete processing procedure is as follows: first preparation induction variable color/developer base fluid, and every L developer base fluid consists of the following composition: the alkyl polyoxyethylene ether of the metal ion developer Phen of 30g, the sodium sulphate of 4 g, 0.5g, all the other are water; Secondly, the nonwoven dry body that hydrophilic finiss is crossed is put in the developer base fluid according to the bath raio of 1:20, under stirring, be warming up to 100 ℃, be incubated 90 min; At last, take out fabric, through Warm Wash, cold wash and oven dry, obtain ferrous ion induction variable color or colour developing non-woven fabrics fabric.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that step 2) the interlayer middle part of described bionical flower or leaf inserts or pastes limb.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that step 2) described bionical flower or leaf be equipped with water absorbent cotton core in its bottom.
The deployable compound fabric of described a kind of wet control is made the method for bionical flower, it is characterized in that hydrophilic finiss is to adopt two to soak two roll process, concrete steps are as follows: first hydrophilic finishing agent is diluted to 25g/L, at 18-22 ℃ nonwoven was flooded in the hydrophilic finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80%, under repeating 18-22 ℃ with nonwoven dip finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80% again, then 90 ℃ of lower oven dry, bake the anti-cloth of hydrophilic nothing that 30-60 obtains modification second at 170 ℃ at last, described hydrophilic finishing agent adopts the commercially available hydrophilic finishing agent of Qingxin County, Guangdong grand plan auxiliary agent Co., Ltd, and model is grand vast and boundless 8068B.
By adopting above-mentioned technology, compared with prior art, beneficial effect of the present invention is as follows:
1) with adopt electric-motor drive be power can Automatic-expanding plastics artificial flower and employing solar energy be that the automatic plastic artificial flower of power is compared, bionical flower of the present invention or leaf are simple in structure, easy to make and with low cost, only need just can imitate out afterwards the state of blooming after very flower waters or opening up leaf in suction, and by connecting water absorbent cotton core in the bottom of spending, the water that can absorb in the soil is progressively bloomed it, the bionical effect of real realization, its authenticity is strong, appearance looks elegant;
2) the present invention, is easy to dye and the characteristics of colorant match as a kind of textile fiber material according to nonwoven, adopts this nonwoven can produce the plants and flowers of colorful polychrome as the matter material; In addition, also can more than dye ferrous ion induction variable color/developer, the effect of variable color gradually after can realizing watering such as flower Automatic-expanding and effect of reddening gradually after watering, increases aesthetic feeling, is suitable for viewing and admiring;
3) the suction Automatic-expanding fabric among the present invention not only can be used for the making of the bionical flower of this case and leaf, can be widely used in the fields such as waterproof tent, oil field vaporization prevention cloth, sealing leak stopping fabric through after the appropriate variations, can be applicable;
4) product of the present invention can be combined with each other with various materials such as plastics, polyether resin, metal, cloth, and applicability is very extensive.
Description of drawings
Fig. 1 be embodiment 1 unfold the leaf structural representation;
Fig. 2 is that the leaf of unfolding of embodiment 1 is turned up the status architecture schematic diagram;
Fig. 3 is the preparation flow figure that unfolds leaf of embodiment 2;
Fig. 4 is the preparation flow figure that unfolds red rose of embodiment 3;
Fig. 5 is the preparation flow figure of the yellow lily of expansion of embodiment 4.
Fig. 1: the 1-nonwoven, 2-rib line, 3-limb, 4-is without encapsulant layer.
The specific embodiment
The invention will be further described below in conjunction with embodiment, but protection scope of the present invention is not limited in this.
The manufacture method of leaf is unfolded in 1 one kinds of suctions of embodiment automatically:
Shown in Fig. 1-2, the grammes per square metre of cutting 2 oval plant leaf shapes is respectively 15g/m
2And 15g/m
2Green terylene non-woven fabric 1 piece together full uniform filling 10g/m between lamination fully
2The PLA swelling fiber of weight, after around sewing up, make the rib line by lines shown in Fig. 1 step 1, can in interlayer, insert or the limb 3 of other hard material is pasted at the middle part, limb 3 is generally plastic material, but make the leaf of suction under the dry roll-up state as shown in Figure 2 or moisture absorption Automatic-expanding, the state after the imbibition as shown in Figure 1.
In the present embodiment; nonwoven adopts the identical dye-free of grammes per square metre or dyes other color or terylene, polypropylene fibre and the polyamide fibre nonwoven of stamp line have replaced the present embodiment green terylene non-woven fabric; water uptake expansion material replaces the PLA swelling fiber with polyacrylic resin particle or water swelling rubber particle; all can obtain same technique effect; and the suction that obtains of the present embodiment automatically unfolds leaf and can be bonded on the limb of plastics, polyether resin, metal or various composites, is made into the intelligent bionic plants and flowers.
In the present embodiment, if nonwoven is the hydrophobicity nonwoven, then must carry out in advance modification, make it become hydrophilic non-woven, concrete hydrophilic finiss is for adopting two to soak two roll process, concrete steps are as follows: first hydrophilic finishing agent is diluted to 25g/L, at 20 ℃ nonwoven was flooded in the hydrophilic finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80%, under repeating 20 ℃ with nonwoven dip finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80% again, then 90 ℃ of lower oven dry, bake the anti-cloth of hydrophilic nothing that 30-60 obtains modification second at 170 ℃ at last, described hydrophilic finishing agent adopts the commercially available hydrophilic finishing agent of Qingxin County, Guangdong grand plan auxiliary agent Co., Ltd, and model is grand vast and boundless 8068B.
Embodiment 2A kind of suction unfolded the manufacture method of leaf automatically:
The grammes per square metre of as shown in Figure 3, getting 2 10 * 10cm is respectively 15g/m
2And 30g/m
2Green nonwoven polypropylene fabric, be shown in uniform filling 30 g/m between the upper left half part lamination of this nonwoven by the step 1 of Fig. 3
2The polyacrylic resin particle of weight, lower right corner blank parts is not filled the adsorption swelling material, make 7 rib lines 2 by spacing 1cm, 1cm, 2cm, 2cm, 2cm, 2cm and diagonally opposing corner respectively, and after around sewing up, make suction (moisture absorption) under folding or the roll-up state but the compound fabric of 10 * 10cm of Automatic-expanding;
Adopt directly and shape (the wherein upper left corner Z-shaped fold the out blade face of producing a kind of folding leaf folding according to the method for step 1 shown in Figure 3～11 of this deployable compound fabric, the lower right corner folds out the limb of leaf), as shown in Figure 3, concrete method for folding is as follows: press among the figure that step 2 is at first Z-shaped in the upper left corner to fold 16 lines; The compound fabric that step 2 is obtained launches rear by step 3 doubling; The compound fabric that step 3 is obtained by step 4 lower right corner doubling 1 time; Again by again doubling 1 time of step 5; Continue by step 6 the upper angle doubling of conduplication side 1 time; Step 7 is the state after the compound fabric after front 6 steps are folded launches, and is the state of step 1, and step 7 is equivalent steps 1; Step 8 is Z-shaped folding not deployed condition, the i.e. not deployed condition of step 2; Step 9 is got back to step 3～6; Step 10 forms leaf line and leaf bar for the state after folding by step 3～6; Step 11 is depicted as the leaf-shaped in the front under the folded state; The leaf-shaped of step 12 for unfolding after watering.
Embodiment 3A kind of suction unfolded the manufacture method of red rose automatically:
The grammes per square metre of as shown in Figure 4, getting some 10 * 10cm is respectively 30g/m
2And 50g/m
2Red polyamide fibre nonwoven, folding according to the step 1 among Fig. 4～2 after, again by the lines cutting shown in the step 3, form the petal shape shown in step 4 after launching, uniform filling 40g/m between the lamination of 2 blocks of these nonwoven
2The expanded rubber particle of weight, after around sewing up, respectively by making rib line 2 shown in the step 4, wherein interior circle part is not filled the expanded rubber particle, is without encapsulant layer 4, then rolls gradually the formation rosebud, the bottom is attached on the branch bar 3 that other hard material makes, form the rose shape shown in the step 5, launch after the suction, shown in figure step 6.
Embodiment 4The manufacture method of a kind of yellow lily of Automatic-expanding that absorbs water:
The grammes per square metre of as shown in Figure 5, getting 2 10 * 10cm is respectively 40g/m
2And 80g/m
2Yellow nonwoven polypropylene fabric, uniform filling 60 g/m between the part lamination shown in Fig. 5 step 1
2The polyacrylic resin particle of weight, center square part is filled polypropylene acid sodium resin particle not, respectively by making rib line 2 shown in the step 1, and after around sewing up, be folded into the yellow lily of a kind of suction Automatic-expanding by Fig. 5 step 2-step 8, launch to form the shape shown in figure step 9 after the suction.
In above-described embodiment, if the nonwoven of selecting is colourless, can carry out as required color development treatment, process as among the present invention nonwoven being responded to variable color/developer through ferrous ion, concrete processing procedure is as follows: first preparation induction variable color/developer base fluid, and every L developer base fluid consists of the following composition: the alkyl polyoxyethylene ether of the metal ion developer Phen of 30g, the sodium sulphate of 4 g, 0.5g, all the other are water; Secondly, the nonwoven dry body that hydrophilic finiss is crossed is put in the developer base fluid according to the bath raio of 1:20, under stirring, be warming up to 100 ℃, be incubated 90 min; At last, take out fabric, through Warm Wash, cold wash and oven dry, obtain ferrous ion induction variable color or colour developing non-woven fabrics fabric, this color development treatment method discloses in the patent No. is the patent of CN 201210196397.7, repeats no more among the present invention.
At last, it is also to be noted that, what more than enumerate only is several specific embodiments of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.
Claims (10)
1. the deployable compound fabric of wet control is made the method for bionical flower, it is characterized in that comprising the steps:
1) preparation of the deployable compound fabric of wet control
According to the design needs be 15～80g/m 2 grammes per square metres
2Nonwoven fabric laminate between uniform filling or partially filled 10～60g/m
2The water uptake expansion material of weight, sew up nonwoven fabric laminate around, and make the rib line by design lines or 1-5cm spacing, fixing filler, but make the compound fabric of the Automatic-expanding that absorbs water under folding or the roll-up state;
2) making of bionical flower and leaf
But adopt the direct cutting of compound fabric of the Automatic-expanding that step 1) obtains or folding and produce various bionical flowers or leaf according to the paper folding method, need the limit of cutting to sew up again in the manufacturing process.
2. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described nonwoven is to be unstained or to have dyeed or terylene, polypropylene fibre and the polyamide fibre nonwoven of stamp line.
3. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described 2 grammes per square metres are 15～80 g/m
2Nonwoven fabric laminate be together non-woven fabric compounded with grammes per square metre or different grammes per square metres.
4. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described nonwoven is undertaken obtaining hydrophilic nonwoven after the modification by commercially available hydrophilic finishing agent.
5. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described water uptake expansion material is polyacrylic resin particle, water swelling rubber particle or PLA swelling fiber.
6. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described bionical flower and leaf can be bonded on the limb of plastics, polyether resin, metal or various composites, are made into the intelligent bionic plants and flowers.
7. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that described nonwoven responds to variable color/developer through ferrous ion and process.
8. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that step 2) the interlayer middle part of described bionical flower or leaf inserts or pastes limb.
9. the deployable compound fabric of a kind of wet control according to claim 1 is made the method for bionical flower, it is characterized in that step 2) described bionical flower or leaf be equipped with water absorbent cotton core in its bottom.
10. the deployable compound fabric of a kind of wet control according to claim 4 is made the method for bionical flower, it is characterized in that hydrophilic finiss is to adopt two to soak two roll process, concrete steps are as follows: first hydrophilic finishing agent is diluted to 25g/L, at 18-22 ℃ nonwoven was flooded in the hydrophilic finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80%, under repeating 18-22 ℃ with nonwoven dip finishing agent 1 minute, mangle is to nonwoven liquid carrying rate 80% again, then 90 ℃ of lower oven dry, bake the anti-cloth of hydrophilic nothing that 30-60 obtains modification second at 170 ℃ at last.
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| CN201310038109.XA CN103070507B (en) | 2013-01-31 | 2013-01-31 | Method for manufacturing bionic flower made of compound fabric and capable of expanding under humidity control |
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| CN201310038109.XA CN103070507B (en) | 2013-01-31 | 2013-01-31 | Method for manufacturing bionic flower made of compound fabric and capable of expanding under humidity control |
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| CN103070507A true CN103070507A (en) | 2013-05-01 |
| CN103070507B CN103070507B (en) | 2014-07-02 |
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| CN105124838A (en) * | 2015-09-11 | 2015-12-09 | 林建伟 | Technological plastic flower |
| CN105852294A (en) * | 2015-09-11 | 2016-08-17 | 李明渊 | Artificial rose capable of automatically blooming |
| CN106562499A (en) * | 2016-10-04 | 2017-04-19 | 孙永锋 | Simulation mimosa pudica potted plant |
| CN109907411A (en) * | 2019-04-30 | 2019-06-21 | 杨小松 | A kind of model tree and preparation method thereof |
| CN112590321A (en) * | 2020-12-10 | 2021-04-02 | 福建惠亿美环保材料科技有限公司 | Elastic composite film for artificial flower |
| CN113957611A (en) * | 2020-07-20 | 2022-01-21 | 吴江多福纺织科技有限公司 | Non-woven fabric artificial flower manufacturing process and artificial flower |
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|---|---|
| CN103070507B (en) | 2014-07-02 |
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