A kind of fluid power system of acoustical generator under water
Technical field
Invention relates to a kind of fluid power system, is specifically related to a kind of fluid power system of acoustical generator under water.
Background technology
In the sound mine-clearing operation, acoustical generator is elementary cell under water, and its kind mainly contains mechanical-vibration type, hydraulic drive type, electrodynamic type, piezoelectricity or magnetostriction type etc.It is large that the hydraulic drive type acoustical generator has hydraulic energy power/weight ratio, can produce very strong low frequency (comprising infrasonic sound) sound field, the low frequency vocality is strong, the all-bottom sound source class can surpass 190dB, and can realize the control of underwateracoustic field spectrum by control hydraulic oil, obtain the low frequency of certain frequency range scope, the advantages such as radiated sound field of high sound level, be widely applied.
Mainly there is following shortcoming in existing hydraulic pressure acoustical generator:
(1) can't produce effective high frequency sound field
Present hydraulic pressure acoustical generator all adopts high pressure fuel source as power source, and stiff piston is as the radiation fields device.Compare with power driven system, the hydraulic system response is slower, can't adapt to the requirement of high-frequency drive.And the high frequency sound field of stiff piston radiator response has stronger directive property, can't satisfy the requirement of mine-clearing operation.
(2) physical dimension and weight are all larger
The elements such as the fuel tank of existing hydraulic pressure acoustical generator drive system, oil pump independently arrange, pipeline is more, the cabling complexity, so that acoustical generator size, weight are all larger, range of application is restricted.
(3) system complex is used inconvenience
Existing fluid power system adopts servo control mode, and is very high to the filtering accuracy requirement of hydraulic oil, causes and uses complexity of preparation, often needs the precision of Multi-channel filtering operation guarantee hydraulic oil.In addition, existing fluid power system needs more auxiliary unit finish main functionality, such as heat abstractor independently, has increased length and the complexity of system pipeline, has also reduced system effectiveness.
(4) the movement output form is single
Existing fluid power system only possesses the output of single movement form.
Summary of the invention
In view of this, the invention provides a kind of fluid power system of acoustical generator under water, its compact conformation, size are little, lightweight, good heat dissipation, can provide multiple vibration output, thereby solve the shortcoming of existing common fluid power system.
This under water the fluid power system of acoustical generator comprise housing, oil sources, vibrate oil cylinder more than two; Ancillary equipment is acoustical generator under water more than two; Described each one of hydraulic oil cylinder driving of vibration is the sound radiant element of acoustical generator under water.
Described oil sources comprises: motor, pressure compensator, fuel tank, blast pipe and hydraulic pump; On the axial end of fuel tank one side, be fixed with respectively motor, blast pipe and two identical pressure compensators; The output shaft of described motor is connected with the hydraulic pump that is positioned at fuel tank by shaft coupling, and described two pressure compensators are positioned at the same level position.
Described vibration oil cylinder comprises cylinder body flange, cylinder body, leading to flange, piston rod, position detecting device and high-speed electromagnetic valve.Piston rod in the described cylinder body is divided into rod chamber and rodless cavity two parts with cylinder body, and is at the affixed cylinder body flange of axial end of cylinder body rodless cavity place end, affixed leading to flange at the axial end of cylinder body rod chamber place end.Be provided with oil-out and two oil-ins that connect with rodless cavity that connect with rodless cavity on the end face of described cylinder body rodless cavity place side, described each oil-in place connects a high-speed electromagnetic valve, is used for motion frequency and the stroke of control piston bar; Described high-speed electromagnetic valve is fixed on the cylinder body; Described position detecting device is fixed on the cylinder body, is used for the displacement of monitoring piston rod.
The integrated connection of this fluid power system is: described housing is column construction, and it is coaxial affixed with housing that fuel tank is fixed with the axial end of motor; Described more than two the vibration oil cylinder be specially along axially being fixed on successively in the housing of housing: each vibration oil cylinder is fixed in the housing by cylinder body flange and support, and axially vertical and housing axial of piston in the vibration oil cylinder.Be processed with the motion hole of piston rod on the housing at the correspondence position of each vibration cylinder piston rod, each piston rod drives a sound radiant element of acoustical generator under water; The end face that is connected side at fuel tank with housing is provided with oil-out and oil-in, and two oil-ins on described each cylinder body respectively are connected with oil-out on the fuel tank by in-line; Oil-out on described each cylinder body is connected with oil-in on the fuel tank by fuel-displaced pipeline.
The external diameter of fuel tank is consistent with the external diameter of housing in the described oil sources.
Described fuel tank bottom is provided with horizontal string section.
Described hydraulic pump adopts the gear pump form.
Described leading junction to flange and cylinder body arranges sealing ring.
Connecting fuel tank all adopts diameter to be not less than the flexible pipe of 20mm with fuel-displaced pipeline and the in-line that the vibration oil cylinder is connected.
The axial direction of described each vibration cylinder piston rod is all inconsistent.
Described position detecting device is non-contact displacement transducer.
Beneficial effect:
(1) adopt the high pressure liquid force feed as power source, control more than two independently oil cylinder as vibration output, the sound radiant element of the corresponding acoustical generator of each oil cylinder, thus realize a plurality of outputs; Simultaneously each oil cylinder adopts two high-speed electromagnetic valves controls, realizes the connection control of flow, and the high-speed electromagnetic valve fast response time, has solved the conventional hydraulic response slower, can't adapt to the problem of high-frequency drive.The high-speed electromagnetic valve fast response time, reliability is high, simple in structure, volume is little, failure rate is low, less demanding to the cleannes of hydraulic oil, and the pressure drop on the valve is larger, can interference problem not occur under two drive patterns.Fluid power system of the present invention can be knocked lamina membranacea radiation high frequency sound field, thus to High-Frequency Expanding the radiated sound field scope of hydraulic-driven acoustical generator.
(2) fuel tank among the present invention independently becomes section, the coaxial end that is fixed on the drive system housing, and its external diameter is consistent with housing, as the part of housing.Adopt this mode, fuel tank can directly contact with cold water, has improved heat dissipation environment, does not need extra heat abstractor, has simplified system, reduces simultaneously system dimension, has reduced weight.Simultaneously at Hydraulic Elements such as the built-in hydraulic pump of fuel tank, compensator, oil filter, overflow valves, this arrangement: the one, reduced taking of space, significantly reduce size; The 2nd, so that the oil suction of hydraulic pump is more smooth and easy, improve systematic function; The 3rd, can utilize the oil in the fuel tank to dispel the heat, be conducive to the work of hydraulic pump.
(3) high-speed electromagnetic valve and the oil cylinder of control oil cylinder are installed together, and this more compact structure has improved the response speed of valve-controlled cylinder simultaneously, is conducive to improve the control performance of hydraulic cylinder.
(4) at fuel tank special blast pipe is set, can controls the content of gas initial condition, the again operating process of exhaust after the long-time placement of cooperation drains the gas in the closed system as far as possible, reduces the performance impact to control system.
(5) pipeline that connects fuel tank and cylinder body adopts diameter to be not less than the large latus rectum flexible pipe of 20mm, can play the effect of accumulator, has simplified system, has reduced system element.
(6) adopt two identical pressure compensators of size to make the pressure of closed type hydraulic system inside be greater than or equal to ambient pressure at fuel tank and prevent hydraulic fluid leak, can also satisfy volume-variation relatively rapidly and the needs of system starting process, can satisfy the requirement of compensation rate, also can satisfy the requirement of dynamic quality.
Description of drawings
Fig. 1 is the schematic diagram of fluid power system of the present invention;
Fig. 2 is the structural representation of fluid power system of the present invention;
Fig. 3 is the front view of oil sources;
Fig. 4 is the front view of vibration oil cylinder;
Fig. 5 is the left view of vibration oil cylinder.
Wherein: 1-oil sources, 2-vibration oil cylinder A, 3-vibration oil cylinder B, 4-motor, 5-pressure compensator, 6-fuel tank, 7-blast pipe, 8-hydraulic pump, 9-cylinder body flange, 10-cylinder body, 11-sealing ring, 12-are leading to flange, 13-piston rod, 14-position monitoring device, 15-high-speed electromagnetic valve, 16-housing.
Embodiment
Below in conjunction with the accompanying drawing embodiment that develops simultaneously, describe the present invention.
The clearance that the present embodiment the provides New type driving system of acoustical generator, by two oil cylinders of high pressure fuel source control, the principle of this fluid power system as shown in Figure 1, adopt the high pressure liquid force feed as power source, control two independently oil cylinder drive respectively the sound radiant element of two acoustical generators as vibration output.The sound radiant element of acoustical generator A is stiff piston in the present embodiment, and the sound radiant element of acoustical generator B is lamina membranacea.By the independent control to two vibration oil cylinders, two kinds of output types can be provided, drive stiff piston by vibration oil cylinder A and obtain the low frequency radiation sound field, knock lamina membranacea by vibration oil cylinder B and obtain the high frequency radiation sound field, thus to High-Frequency Expanding the radiated sound field scope of hydraulic-driven acoustical generator.
Based on the fluid power system of acoustical generator under water of this principle as shown in Figure 2, comprise housing 16, oil sources 1, vibration oil cylinder A2, vibration oil cylinder B3.Wherein vibrate the sound radiant element (stiff piston) that oil cylinder A2 drives acoustical generator A, vibration oil cylinder B3 drives the sound radiant element (lamina membranacea) of acoustical generator B.
The structure of oil sources 1 comprises motor 4, pressure compensator 5, fuel tank 6, oiling blast pipe 7 and hydraulic pump 8 as shown in the figure.Wherein fuel tank 6 independently becomes section, the coaxial end that is fixed on drive system housing 16, and fuel tank 6 is conformal with housing 16, as the part of housing 16.Adopt this mode, fuel tank 6 can directly contact with cold water, has improved heat dissipation environment, does not need extra heat abstractor, has simplified system, reduces simultaneously system dimension, has reduced weight.Simultaneously at hydraulic units such as fuel tank 6 built-in hydraulic pumps, compensator, oil filter, overflow valves, this arrangement: the one, reduced taking of space, significantly reduce size; The 2nd, so that the oil suction of hydraulic pump is more smooth and easy, improve systematic function; The 3rd, can utilize the oil in the fuel tank to dispel the heat, be conducive to the work of hydraulic pump.The built-in Hydraulic Elements of fuel tank need and should be hedged off from the outer world, and realize sealing function by pressure compensator sealing, the sealing of fuel tank end, motor shaft end seal, and concrete seal form is rubber seal.
The profile of fuel tank 6 is not wholecircle shape simultaneously, is provided with horizontal string section in its underpart, and slot milling is linked up with the cable and the compressed gas that make things convenient for fuel tank 6 left and right sides.Motor 4, two identical pressure compensators 5 of size are connected with blast pipe and are arranged in fuel tank 6 and are connected on the axial end of side with housing 16.Wherein the output shaft of motor 4 links to each other with the hydraulic pump 8 that is positioned at fuel tank 6 by shaft coupling, and motor 4 provides power for whole hydraulic system.Hydraulic pump 8 adopts the gear pump form, and is simple in structure, failure rate is low.The function of pressure compensator 5 is the pressure of fuel tank 6 inside is kept above or equals ambient pressure, improves the sealing effectiveness of system.The same level position is provided with two pressure compensators 5 that size is identical on fuel tank 6, and pressure compensator 5 can satisfy the requirement of compensation rate, can satisfy again the requirement of dynamic quality.The function of blast pipe 7 is to cooperate special oiling device, makes system just can control the content of gas in the oil duct in initial condition; Can cooperate simultaneously the again operating process of exhaust after the long-time placement, the gas in this closed system is drained as far as possible.The end face that is connected side at fuel tank 6 with housing 16 is provided with oil-out and oil-in.
The structure of vibration oil cylinder A2 comprises cylinder body flange 9, cylinder body 10, sealing ring 11, leading to flange 12, piston rod 13, position detecting device 14 and high-speed electromagnetic valve 15 as shown in Figure 4 and Figure 5.Piston rod 13 in the cylinder body 10 is divided into rod chamber and rodless cavity with cylinder body 10; Axial end in cylinder body 10 rodless cavity place sides is installed cylinder body flange 9, installs leading to flange 12 at the axial end of cylinder body 10 rod chamber place sides; Wherein cylinder body flange 9 is used for cylinder body 10 is fixed on housing 16, leadingly is used for can preventing rotating freely of piston rod 13 to a certain extent when realizing cylinder body 10 sealings to flange 12.10 of the piston rod 13 of cylinder body 10 and cylinder bodies adopt high accuracy to cooperate, just do not have like this parts that can wear and tear on the piston rod 13, can greatly improve the useful life of vibrating oil cylinder.Leading junction to flange 12 and cylinder body 10 arranges sealing ring 11, and material can be polytetrafluoroethylene, and Main Function is the low pressure oil external leakage that prevents in the cylinder body 10.Between the rod chamber of cylinder body 10 and rodless cavity, be provided with suitable fluid passage to form certain liquid resistance.End face in the rodless cavity place of cylinder body 10 side is provided with oil-out and two oil-ins that connect with rodless cavity that connect with rodless cavity, and each oil-in place connects a high-speed electromagnetic valve 15.High-speed electromagnetic valve 15 adopts the high-speed responsive valves, and is simple in structure, and failure rate is low uses restriction few, only controls oil-feed for one, only controls fuel-displacedly for one, according to the output flow of Duty ratio control high-speed electromagnetic valve 15, realizes the continuous control to the vibration Flow of Cylinder.Described high-speed electromagnetic valve 15 is directly installed on cylinder body 10, has improved the response speed of valve-controlled cylinder, and it is mobile to force the interior hydraulic oil of cylinder body 10 rodless cavities to form, and the hydraulic oil that flows back to fuel tank 6 just can effectively be cooled off.The function of position detecting device 14 is that piston rod is carried out displacement monitoring, adopts non-contact displacement transducer.
Vibration oil cylinder B3 is identical with the structure of vibration oil cylinder A2.
The integral layout of this liquid drive system is as shown in Figure 2: vibration oil cylinder A2, vibration oil cylinder B3 all are fixed in the housing 16 by cylinder body flange and support, among vibration oil cylinder A2, the vibration oil cylinder B3 piston be axially perpendicular to housing 16 axially, simultaneously for making the whole system compact conformation, the axial difference of piston among vibration oil cylinder A2, the vibration oil cylinder B3.Two oil-ins on each cylinder body 10 respectively are connected with oil-out on the fuel tank 6 by in-line; Oil-out on each cylinder body 10 is connected with oil-in on the fuel tank 6 by fuel-displaced pipeline.Fuel-displaced pipeline and in-line adopt diameter to be not less than the large latus rectum flexible pipe of 20mm, can play the effect of accumulator, have simplified system, have reduced system element.
The operation principle of this system is:
Oil sources 1 independently vibrates the oil cylinder fuel feeding to two respectively by in-line, drive the piston movement in the oil cylinder, piston movement frequency and stroke are jointly controlled by two high-speed electromagnetic valves in the vibration oil cylinder, the sound radiant element that the piston actuated in the vibration oil cylinder cooperates with it.
In sum, above is preferred embodiment of the present invention only, is not for limiting protection scope of the present invention.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.