CN103065911B - Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine - Google Patents

Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine Download PDF

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Publication number
CN103065911B
CN103065911B CN201210502311.9A CN201210502311A CN103065911B CN 103065911 B CN103065911 B CN 103065911B CN 201210502311 A CN201210502311 A CN 201210502311A CN 103065911 B CN103065911 B CN 103065911B
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CN
China
Prior art keywords
station
cleaning
drying
powder
powder coating
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201210502311.9A
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Chinese (zh)
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CN103065911A (en
Inventor
秦吉胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Rui Yang lighting electrical equipment Co., Ltd.
Original Assignee
Xuzhou Rui Yang Lighting Ltd
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Filing date
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Application filed by Xuzhou Rui Yang Lighting Ltd filed Critical Xuzhou Rui Yang Lighting Ltd
Priority to CN201210502311.9A priority Critical patent/CN103065911B/en
Publication of CN103065911A publication Critical patent/CN103065911A/en
Application granted granted Critical
Publication of CN103065911B publication Critical patent/CN103065911B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine which comprises a host machine, a spraying device, a drying machine, a position and a stainless steel pump. The low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine is characterized in that the host machine is in a chain and chain wheel transmission type structure, the spraying device, the drying machine, a cleaning water pump, a cleaning water tank and the position are installed on the host machine. Cleaning, drying and powder coating are conducted through the following steps that firstly, a lamp tube is manually placed on the position of the device, scouring, washing, ionized water cleaning and hot air drying are automatically conducted, powder coating process is automatically conducted, a powder coating device is started, a nozzle cylinder is started, clamping cylinder is started to loose a tube, powder syrup enters one end of the tube and flows out of the other end of the tube in the process of the powder coating, the position is loosened, then the position is automatically transmitted into a baking oven, the drying is conducted, and drying tasks of cleaning, drying and coating are completed. The low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine has the advantages of being simple in operation, convenient to maintain, and capable of saving the powder syrup, reducing sum of labor and further improving volume of production.

Description

Low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine
Technical field
The present invention relates to a kind of special in realizing the machine of low-frequency rectangular, the dusting of annular electrodeless lamp cleaning, drying, especially a kind of low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine.
Background technology
In low frequency electrodeless lamp cleaning dusting is produced, cleaning dusting is a vital operation, and the past is all that manual operation completes whole production process, pours clear water into and rocks back and forth, clean with hairbrush, Deng pouring powder slurry after oven dry again into, manually rocking back and forth, making powder starch flowing to carry out dusting, and then remaining powder slurry is poured out, the amount of labour of every day is too large, and powder slurry easily flows out in addition, causes waste.Efficiency is low, percent defective is high, easily causes operation to disconnect, and manual labor amount is large, and manufacturing cost is high.
Summary of the invention
The object of the invention is the deficiency overcoming prior art, a kind of low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine are provided.This kind of cleaning, drying powder coating machine adopts automatic machinery to replace heavy manual operations, not only simple to operate, easy to maintenance, and has saved powder slurry, reduces the amount of labour, improves output.
Technical scheme of the present invention is: a kind of low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine comprise main frame, spray equipment, dryer, station, stainless steel pump.It is characterized in that: main frame is chain sprocket conveying type structure, main frame is equipped with spray equipment, dryer, flushing water pump, cleaning water tank, station, flushing water pump is connected with water tank, described spray equipment comprises spray boom, station support, frame, powder bucket, mair motor, cylinder, mair motor is provided with below frame, powder bucket, motor cabinet, mair motor is fixed on motor cabinet, above frame, cylinder is housed, station support is housed above cylinder, station support is equipped with spray boom, powder bucket is fixed in frame by powder bucket fixture, baffle plate is provided with in powder bucket, filter screen and unidirectional valve, unidirectional valve one end is connected with spray boom, the other end is connected with stainless steel pump, one end of stainless steel pump is connected with mair motor by shaft coupling, the other end is connected with spray boom.Spray boom is provided with rubber stopper, and cylinder drives station support to do elevating movement, thus also drives spray boom to do elevating movement.Described station comprises station pallet, supporting bracket I, supporting bracket II, and supporting bracket I is equipped with support bar, and station pallet is fixed on support bar by set bolt.
A powder-coating method for low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine, comprises the following steps:
(1) manually rectangular tube or ring pipe are placed on station, machine automatic position-changing to washing station goes, start station, be fixedly clamped pipe, scavenging pump is started working, first cleaning is with the cleaning of weak acid pump, after having cleaned, automatic position-changing is to next station clear water flush position, second time and third time cleaning are the cycling use of waters used, it is for 4th time the cleaning of clean pure water, clean rear transposition, control solid carbon dioxide, chain automatic position-changing enters hot blow and does district, complete hot blow with 8 stations to do, and then along with the transposition of station, automatically cleaning, rectangular tube after oven dry or ring pipe are displaced on dusting station,
(2) rising cylinder button is started: the tube mouth in station is aimed in shower nozzle rising, starts station, rectangular tube or ring pipe are fixedly clamped on station;
(3) start spray equipment: stainless steel pump is started working, the powder slurry in powder bucket is poured in rectangular tube or ring pipe and has carried out dusting task;
(4) start cylinder: shower nozzle is declined, after starting clamping cylinder, pipe unclamps, and during dusting, powder slurry enters from one in pipe, and flow to other end and then flow out, station unclamps, and then station automatically moves in dryer and dries, and completes dusting task; (5) moving along with station, enters hot blow and does district, completes hot blow do operation with 10 stations, completes the cleaning, drying dusting drying work of fluorescent tube.Advantage of the present invention is: owing to adopting technique scheme, the present invention can be made automatically to clean, dry, Automatic-clamping, automatically dusting, auto-drying, once to complete.Not only simple to operate, easy to maintenance, and saved powder slurry, decrease the amount of labour, also improve output.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the structural representation of type of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of spray equipment in Fig. 1;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the vertical view of Fig. 4;
Fig. 7 is the structural representation of station;
Fig. 8 is the vertical view of station.
In figure, 1. spray equipment, 2. chain, 3. sprocket wheel, 4. main frame, 5. stainless steel pump, 6. unidirectional valve, 7. powder bucket, 8. clean water tank, 9. flushing water pump, 10. dryer, 11. stations, 12. rubber stoppers, 13. spray booms, 14. station supports, 15. frames, 16. powder bucket fixtures, 17. filter screens, 18. baffle plates, 20. mair motor, 21. shaft couplings, 22. motor cabinets, 23. cylinders, 24. set bolts, 25. support bars, 26. supporting bracket I, 27. station pallets, 28. supporting brackets II.
Embodiment
With reference to Fig. 1, Fig. 2 and Fig. 3, the present invention includes main frame 4, spray equipment 1, dryer 10, station 11, stainless steel pump 5.Main frame 4 is chain sprocket conveying type structure, and main frame 4 is equipped with spray equipment 1, dryer 10, flushing water pump 9, cleaning water tank 8, station apparatus 11; Flushing water pump 9 is connected with cleaning water tank 8.Described dryer 10 for known oneself have technology.
With reference to Fig. 4, Fig. 5 and Fig. 6, described spray equipment 1 comprises spray boom 13, station support 14, frame 15, powder bucket 7, mair motor 20, cylinder 23, mair motor 20, powder bucket 7, motor cabinet 22 is provided with below frame 15, mair motor 20 is fixed on motor cabinet 22, cylinder 23 is housed above frame 15, station support 14 is housed above cylinder 23, spray boom 13 station support 14 is equipped with, powder bucket 7 is fixed in frame 15 by powder bucket fixture 16, is provided with baffle plate 18, filter screen 17 and unidirectional valve 6 in powder bucket 7.One end of unidirectional valve 6 is connected with spray boom, and the other end is connected with stainless steel pump 5, and one end of stainless steel pump 5 is connected with mair motor 20 by shaft coupling 21, and the other end is connected with spray boom 13.Spray boom 13 is provided with rubber stopper 12, and cylinder 23 drives station support 14 to do elevating movement, thus also drives spray boom 13 to do elevating movement.
With reference to Fig. 7 and Fig. 8, described station 11 comprises station pallet 27, supporting bracket I 26, supporting bracket II 28, and supporting bracket I 26 is equipped with support bar 25, and station pallet 27 is fixed on support bar 25 by set bolt 24.Machine is to complete all tasks by automatically controlled and cylinder.
Machine can meet low-frequency rectangular pipe and ring pipe Non-polarized lamp production dusting scope of application 40W-300W.
Its operation principle is: manually rectangular tube or ring pipe are placed on station, machine automatic position-changing to washing station goes, start station, be fixedly clamped pipe, scavenging pump is started working, first cleaning is with the cleaning of weak acid pump, after having cleaned, automatic position-changing is to next station clear water flush position, second time and third time cleaning are the cycling use of waters used, it is for 4th time the cleaning of clean pure water, such secondary and three washings are the cycling use of waters adopted, can saving water resource, cut the waste, 4th time clean pure water has cleaned rear transposition, control solid carbon dioxide, chain automatic position-changing enters hot blow and does district, complete hot blow with 8 stations to do, and then along with the transposition of station, manually that rapid cleanup is good, the rectangular tube of drying or ring pipe are placed on dusting station, start rising cylinder button, the tube mouth in station is aimed in shower nozzle rising, start station, rectangular tube or ring pipe are fixedly clamped on station, start spray equipment, stainless steel pump is started working, powder slurry in powder bucket is poured in rectangular tube or ring pipe and has carried out dusting task, start cylinder, shower nozzle is declined, after starting clamping cylinder, pipe unclamps, during dusting, powder slurry enters from one in pipe, flow to other end then to flow out, station unclamps, then artificial lower pipe puts into dryer dries, complete dusting task.Along with moving of station, manually again the fluorescent tube being painted with powder is put into chain station, enter hot blow and do district, complete hot blow with 10 stations and do operation, complete the cleaning, drying dusting drying work of fluorescent tube.

Claims (1)

1. low-frequency rectangular, an annular electrodeless lamp cleaning, drying powder coating machine, comprise main frame, spray equipment, dryer, station, stainless steel pump, it is characterized in that: main frame is chain sprocket conveying type structure, main frame is equipped with spray equipment, dryer, flushing water pump, cleaning water tank, station, flushing water pump is connected with water tank, described spray equipment comprises spray boom, station support, frame, powder bucket, mair motor, cylinder, mair motor is provided with below frame, powder bucket, motor cabinet, mair motor is fixed on motor cabinet, above frame, cylinder is housed, station support is housed above cylinder, station support is equipped with spray boom, powder bucket is fixed in frame by powder bucket fixture, baffle plate is provided with in powder bucket, filter screen and unidirectional valve, unidirectional valve one end is connected with spray boom, the other end is connected with stainless steel pump, one end of stainless steel pump is connected with mair motor by shaft coupling, the other end is connected with spray boom, spray boom is provided with rubber stopper, and cylinder drives station support to do elevating movement, thus also drives spray boom to do elevating movement, described station comprises station pallet, supporting bracket I, supporting bracket II, and supporting bracket I is equipped with support bar, and station pallet is fixed on support bar by set bolt, described low-frequency rectangular, annular electrodeless lamp cleaning, drying powder coating machine powder-coating method, comprise the following steps:
(1) manually rectangular tube or ring pipe are placed on station, machine automatic position-changing to washing station goes, start station, be fixedly clamped pipe, scavenging pump is started working, first cleaning is with the cleaning of weak acid pump, after having cleaned, automatic position-changing is to next station clear water flush position, second time cleaning is the cycling use of water used, for the third time, it is for 4th time the cleaning of clean pure water, clean rear transposition, control solid carbon dioxide, chain automatic position-changing enters hot blow and does district, complete hot blow with 8 stations to do, and then along with the transposition of station, manually that rapid cleanup is good, the rectangular tube of drying or ring pipe are placed on dusting station,
(2) rising cylinder button is started: the tube mouth in station apparatus is aimed in shower nozzle rising, starts station, rectangular tube or ring pipe are fixedly clamped on station;
(3) start spray equipment: stainless steel pump is started working, the powder slurry in powder bucket is poured in rectangular tube or ring pipe and has carried out dusting task;
(4) start cylinder: shower nozzle is declined, after starting clamping cylinder, pipe unclamps, and during dusting, powder slurry enters from one in pipe, and flow to other end and then flow out, station unclamps, and then artificial lower pipe puts into dryer dries, and completes dusting task; (5) moving along with station, is painted with the fluorescent tube of powder, automatically enters hot blow and does district, completes hot blow do operation with 10 stations, completes the cleaning, drying dusting drying work of fluorescent tube.
CN201210502311.9A 2012-11-30 2012-11-30 Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine Expired - Fee Related CN103065911B (en)

Priority Applications (1)

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CN201210502311.9A CN103065911B (en) 2012-11-30 2012-11-30 Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine

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Application Number Priority Date Filing Date Title
CN201210502311.9A CN103065911B (en) 2012-11-30 2012-11-30 Low-frequency rectangular annulus electrodeless lamp cleaning drying powder coating machine

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CN103065911B true CN103065911B (en) 2015-05-20

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103903936B (en) * 2013-12-12 2016-04-06 浙江江山三友电子有限公司 A kind of power saving fluorescent lamps film applicator

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201149852Y (en) * 2008-02-05 2008-11-12 宜兴市万象灯具有限公司 Apparatus for cleaning fluorescent lamp exposed conduit
CN201285748Y (en) * 2008-11-06 2009-08-05 李秋红 Inner pipe dipping machine for producing electrodeless lamp
CN201285749Y (en) * 2008-11-06 2009-08-05 李秋红 Bulb housing spraying machine for producing electrodeless lamp
CN201829446U (en) * 2010-10-13 2011-05-11 上虞舜宇照明工程有限公司 Powder coating machine of fluorescent lamp tube
CN202423206U (en) * 2012-01-12 2012-09-05 成都东旭节能科技有限公司 Powder coating device for inner-coupled electrodeless lamp
CN202933838U (en) * 2012-12-01 2013-05-15 徐州锐阳照明电器设备有限公司 Low-frequency rectangular and annular electrodeless lamp automatic cleaning, drying and coating machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008251423A (en) * 2007-03-30 2008-10-16 Matsushita Electric Ind Co Ltd Phosphor film forming method of glass bulb in fluorescent lamp

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201149852Y (en) * 2008-02-05 2008-11-12 宜兴市万象灯具有限公司 Apparatus for cleaning fluorescent lamp exposed conduit
CN201285748Y (en) * 2008-11-06 2009-08-05 李秋红 Inner pipe dipping machine for producing electrodeless lamp
CN201285749Y (en) * 2008-11-06 2009-08-05 李秋红 Bulb housing spraying machine for producing electrodeless lamp
CN201829446U (en) * 2010-10-13 2011-05-11 上虞舜宇照明工程有限公司 Powder coating machine of fluorescent lamp tube
CN202423206U (en) * 2012-01-12 2012-09-05 成都东旭节能科技有限公司 Powder coating device for inner-coupled electrodeless lamp
CN202933838U (en) * 2012-12-01 2013-05-15 徐州锐阳照明电器设备有限公司 Low-frequency rectangular and annular electrodeless lamp automatic cleaning, drying and coating machine

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Address after: 221135, No. 8, Sheng Sheng Road, Mao Mao Village Industrial Park, Copper Mt. District, Jiangsu, Xuzhou

Patentee after: Jiangsu Rui Yang lighting electrical equipment Co., Ltd.

Address before: 221135, No. 8, Sheng Sheng Road, Mao Mao Town Industrial Park, Copper Mt. District, Jiangsu, Xuzhou

Patentee before: Xuzhou Rui Yang Lighting Ltd

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20171130